XG@ Assembly Tooling and Accessories 77
XG@ Assembly Tooling and Accessories
Tooling
■XG4 / XG2 - Flat Cable Sockets and Bus Connectors
IDC Press
IDC Press Attachments for terminating XG4M and XG2A
IDC Press Attachments for XG4E
XY2B-0002
IDC Press Tool (Attachments sold separately)
Locator groove
Cable stopper
XY2B-1007
Base attachment for the XG4M
XY2B-1006
Base attachment for the XG2A
Operation
XG4M-series Connectors must be placed face down
into the locator slot of the Attachment. (With the XG2A
Series, place the terminal block in the Attachment.)
Insert the cable until it is flush against the cable stopper.
Connections are made by pulling the handle towards you
until it stops. For details on operation, see the user’s
manual supplied with the IDC Tool.
Note: An additional head attachment or spacer is not
needed to terminate the XG4M and XG2A
connectors.
IDC Press Base Attachment Applicable Socket
XY2B-0002 XY2B-1007 XG4M (All contacts)
XY2B-1006 XG2A (All contacts)
Spacer
XG4E
Attachmen
t
Cable Cover
XY2B-1004
Base attachment for the XG4E
XY2B-14@@
Spacer for the XG4E (See below)
Operation
XG4E-series Connectors must be placed face
down into the locator slot of the Attachment. Insert
the cable until it is flush against the cable stopper.
Next set the proper spacer for the Plug.
Connections are made by pulling the handle
towards you until it stops.
IDC Tool Base Attachment Spacer Applicable Plug
XY2B-0002 XY2B-1004
XY2B-1401 XG4E-10@1/-10@2
XG4E-1431/-1432
XY2B-1402 XG4E-1631/-1632
XG4E-2031/-2032
XY2B-1403 XG4E-2631/-2632
XG4E-3031/-3032
XY2B-1404 XG4E-3431/-3432
XY2B-1405 XG4E-4031/-4032
XY2B-1406 XG4E-50@1/-50@2
XY2B-1407 XG4E-60@1/-60@2
XG4E-54@1/-64@2
78 XG@ Assembly Tooling and Accessories
■XG5 - Discrete Wire Sockets
Manual IDC Termination Tool
XY2B-7006
This tool is a compact, light-weight model, ideal for use in the laboratory
or for maintenance.
Specifications
Automated Wire IDC Tool Set
XY2B-2104-N
This Wire IDC Tool Set is designed for XG5 Discrete-wire Connectors.
Specifications
Note: For function and operation details, see the user’s manual for the
Pressure Welder provided separately.
Contact Removal Tool
XY2E-0001
Used to remove contacts, which need to be replaced or reconfigured,
from the housing.
Replacing Contacts
Use only this tool to remove incorrect IDC contacts.
1. Remove the cover.
2. Insert the tool into the housing lance holes and push the lance
into the housing.
3. Pull out the contact while holding the lance down.
4. Insert a new contact.
Applicable Connectors and Wires
Note: Use only wires specified in the table above
Applicable connector XG5M-N
Applicable wire AWG24 to AWG28 (with an insulation
outer diameter of 1.1 to 1.3 mm)
Dimensions 25 (W) × 100 (L) × 80 (H)
Weight Approx. 180 g
Stroke 13 mm
Motor speed 83/100 rpm (50/60 Hz)
Feed pitch 2.54 mm
Operation Foot switch
Weight About 6 kg
Rated voltage 0.5 A, 100 VAC (50/60 Hz)
Fuse 1 A
Dimensions 120 × 200 × 225 mm (W × H × D)
Contact
Removal Tool
XY2E-0001
Lance hole
Housing
Applicable Connector Size No.
Applicable wires
UL file No. Size [No. of wires/diameter]
(mm)]
Cross-sectional
area (mm)
Covering diameter
(mm)
XG5M-@@31-N
XG5M-@@32-N
XG5M-@@33-N
No. 1 UL1061 AWG24 [7/0.203] 0.21 1.10
XG5M-@@34-N
XG5M-@@35-N
XG5M-@@36-N
No. 2 UL1007
AWG26 [7/0.16] 0.13 1.30
AWG28 [7/0.127] 0.09 1.22
XG@ Assembly Tooling and Accessories 79
Accessories - XG4 / XG5 / XG8
■External Polarization Options
The following optional accessories can be used to provide polarization to sockets and plugs that do not have molded polarizing guides and slots
built into their housings and shrouds.
Solutions for Shrouded Connectors
XG4Z-0004 Polarizing Key
Typically, 10 contact versions of the XG4A, XG4E and XG4C are
available with or without polarizing guides.
Install the XG4Z-0004 polarizing key on XG4A pcb sockets, XG4E
plugs and XG4C pcb sockets that do not have a polarizing slot, to
prevent reverse connection with XG4M cable sockets that do not
have a polarizing guide.
For all other versions, the molded polarity guides and slots can be
used by themselves to help prevent reverse insertion. However, use
the polarizing key with these versions as well for best results.
Note: Each XG4Z-0004 has 4 Polarizing Keys.
Solutions for Unshrouded Connectors
Use the XG4Z-0005 coding pin to fill a specific hole in one of the
XG4 or XG5 sockets. Then, use the XY2E-0002 cutting pin to remove
the corresponding terminal from an XG8 unshrouded plug.
(See XG5 and XG8 datasheets for details about those connectors.)
XG4Z-0005 Coding Pin
Note: 1. A contact with a Coding Pin inserted cannot be used.
2. Each XG4Z-0005 has 4 Polarizing Keys.
XY2E-0002 Contact Cutting Driver
The Contact Cutting Driver is used to cut (twist off) a contact on the
mating Plug when using an XG4Z-0005 Coding Pin.
■Top Lock Levers
■XG5 - Spare Contacts
Material: PBT resin
(ULV94V-0)/white
How to use
Insert Twist
Polarizing Key
Polarizing Key slot
Material: PBT resin
(ULV94V-0)/white
How to use
Twist
Insert
Twist
How to use
Twist
Insert the plug
contact into the
groove on the
Driver, and twist
off the contact
from the base.
Material: Polyamide resin
(UL94V-2)/natural
Lock Lever
Tab
XG4M
Polarity guide hole
XG8B
Material: Polyamide resin
(UL94V-2)/natural
XG4M
XG4C
Insert the tab on the Lock
Lever into the guide hole.
XG5Z-0002 - “Lock Lever”
Use to lock right angle XG8B and XG8W Plugs to mating sockets
XG4Z-0002 - “Lock Lever II”
Use to lock XG4C Box-type Plugs to mating sockets.
Size no.
XG5W-0031-N (Size #1)
XG5W-0034-N (Size #2)
Note: 1. These Contacts can be used as replacements if a wrong connection is
made.
2. The applicable wire for size No. 1 is AWG24 (UL-1061). The applicable wire
for size No. 2 is AWG26 to AWG28 (UL-1007).
Model Order in Multples of
XG5W-0031-N 100
XG5W-0034-N
XG@ Assembly Tooling and Accessories
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
Cat. No. X304-E-1 Printed in USA
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
11/10 Specifications subject to change without notice
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
