XG@ Assembly Tooling and Accessories Tooling XG4 / XG2 - Flat Cable Sockets and Bus Connectors IDC Press XY2B-0002 IDC Press Tool (Attachments sold separately) IDC Press Attachments for terminating XG4M and XG2A XY2B-1007 XY2B-1006 Base attachment for the XG4M Base attachment for the XG2A Operation Locator groove Cable stopper XG4M-series Connectors must be placed face down into the locator slot of the Attachment. (With the XG2A Series, place the terminal block in the Attachment.) Insert the cable until it is flush against the cable stopper. Connections are made by pulling the handle towards you until it stops. For details on operation, see the user's manual supplied with the IDC Tool. IDC Press XY2B-0002 Base Attachment XY2B-1007 XY2B-1006 Applicable Socket XG4M (All contacts) XG2A (All contacts) Note: An additional head attachment or spacer is not needed to terminate the XG4M and XG2A connectors. IDC Press Attachments for XG4E XY2B-1004 XY2B-14@@ Base attachment for the XG4E Spacer for the XG4E (See below) Operation XG4E-series Connectors must be placed face down into the locator slot of the Attachment. Insert the cable until it is flush against the cable stopper. Next set the proper spacer for the Plug. IDC Tool Base Attachment Spacer XY2B-1401 XY2B-1402 XY2B-0002 XY2B-1004 XY2B-1403 XY2B-1404 XY2B-1405 XY2B-1406 XY2B-1407 Applicable Plug XG4E-10@1/-10@2 XG4E-1431/-1432 XG4E-1631/-1632 XG4E-2031/-2032 XG4E-2631/-2632 XG4E-3031/-3032 XG4E-3431/-3432 XG4E-4031/-4032 XG4E-50@1/-50@2 XG4E-60@1/-60@2 XG4E-54@1/-64@2 Connections are made by pulling the handle towards you until it stops. Spacer XG4E Attachment Cable Cover XG@ Assembly Tooling and Accessories 77 XG5 - Discrete Wire Sockets Manual IDC Termination Tool XY2B-7006 This tool is a compact, light-weight model, ideal for use in the laboratory or for maintenance. Specifications Applicable connector XG5M-N Applicable wire AWG24 to AWG28 (with an insulation outer diameter of 1.1 to 1.3 mm) Dimensions 25 (W) x 100 (L) x 80 (H) Weight Approx. 180 g Automated Wire IDC Tool Set XY2B-2104-N This Wire IDC Tool Set is designed for XG5 Discrete-wire Connectors. Specifications Stroke 13 mm Motor speed 83/100 rpm (50/60 Hz) Feed pitch 2.54 mm Operation Foot switch Weight About 6 kg Rated voltage 0.5 A, 100 VAC (50/60 Hz) Fuse 1A Dimensions 120 x 200 x 225 mm (W x H x D) Note: For function and operation details, see the user's manual for the Pressure Welder provided separately. Contact Removal Tool Replacing Contacts XY2E-0001 Use only this tool to remove incorrect IDC contacts. Contact Removal Tool Used to remove contacts, which need to be replaced or reconfigured, from the housing. 1. Remove the cover. 2. Insert the tool into the housing lance holes and push the lance into the housing. 3. Pull out the contact while holding the lance down. 4. Insert a new contact. XY2E-0001 Lance hole Housing Applicable Connectors and Wires Applicable Connector XG5M-@@31-N XG5M-@@32-N XG5M-@@33-N XG5M-@@34-N XG5M-@@35-N XG5M-@@36-N Size No. UL file No. No. 1 UL1061 No. 2 UL1007 Applicable wires Size [No. of wires/diameter] Cross-sectional (mm)] area (mm) AWG24 [7/0.203] 0.21 1.10 AWG26 [7/0.16] 0.13 1.30 AWG28 [7/0.127] 0.09 1.22 Note: Use only wires specified in the table above 78 Covering diameter (mm) XG@ Assembly Tooling and Accessories Accessories - XG4 / XG5 / XG8 External Polarization Options The following optional accessories can be used to provide polarization to sockets and plugs that do not have molded polarizing guides and slots built into their housings and shrouds. Solutions for Shrouded Connectors Solutions for Unshrouded Connectors XG4Z-0004 Polarizing Key Use the XG4Z-0005 coding pin to fill a specific hole in one of the XG4 or XG5 sockets. Then, use the XY2E-0002 cutting pin to remove the corresponding terminal from an XG8 unshrouded plug. (See XG5 and XG8 datasheets for details about those connectors.) Typically, 10 contact versions of the XG4A, XG4E and XG4C are available with or without polarizing guides. Install the XG4Z-0004 polarizing key on XG4A pcb sockets, XG4E plugs and XG4C pcb sockets that do not have a polarizing slot, to prevent reverse connection with XG4M cable sockets that do not have a polarizing guide. XG4Z-0005 Coding Pin How to use Twist For all other versions, the molded polarity guides and slots can be used by themselves to help prevent reverse insertion. However, use the polarizing key with these versions as well for best results. Insert Material: PBT resin (ULV94V-0)/white Twist How to use Note: 1. A contact with a Coding Pin inserted cannot be used. 2. Each XG4Z-0005 has 4 Polarizing Keys. Insert Twist XY2E-0002 Contact Cutting Driver Material: PBT resin (ULV94V-0)/white The Contact Cutting Driver is used to cut (twist off) a contact on the mating Plug when using an XG4Z-0005 Coding Pin. How to use Polarizing Key Twist Insert the plug contact into the groove on the Driver, and twist off the contact from the base. Polarizing Key slot Note: Each XG4Z-0004 has 4 Polarizing Keys. Top Lock Levers XG5Z-0002 - "Lock Lever" XG4Z-0002 - "Lock Lever II" Use to lock right angle XG8B and XG8W Plugs to mating sockets Use to lock XG4C Box-type Plugs to mating sockets. Material: Polyamide resin (UL94V-2)/natural Material: Polyamide resin (UL94V-2)/natural Lock Lever Tab XG4M Insert the tab on the Lock Lever into the guide hole. XG4M XG4C Polarity guide hole XG8B XG5 - Spare Contacts XG5W-0031-N (Size #1) XG5W-0034-N (Size #2) Size no. Model XG5W-0031-N Order in Multples of 100 XG5W-0034-N Note: 1. These Contacts can be used as replacements if a wrong connection is made. 2. The applicable wire for size No. 1 is AWG24 (UL-1061). The applicable wire for size No. 2 is AWG26 to AWG28 (UL-1007). XG@ Assembly Tooling and Accessories 79 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X304-E-1 11/10 Specifications subject to change without notice XG@ Assembly Tooling and Accessories Printed in USA Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: XY2E-0001 XY2B-1004 XY2B-1006 XY2B-1401 XY2B-1402 XY2B-1403 XY2B-1404 XY2B-1405 XY2B-1406 XY2B-1407 XY2E-0002