ISL6252, ISL6252A
FN6498 Rev 3.00 Page 12 of 25
Aug 25, 2010
4.2V - 5%/cell. Connect to a resistor divider to program the
desired battery cell voltage between 4.2V - 5% and 4.2V + 5%.
CHLIM
CHLIM is the battery charge current limit set pin. CHLIM input
voltage range is 0.1V to 3.6V. When CHLIM = 3.3V, the set
point for CSOP to CSON is 165mV. The charger shuts down if
CHLIM is forced below 88mV.
ACLIM
ACLIM is the adapter current limit set pin. ACLIM = VREF for
100mV, ACLIM = Floating for 75mV, and ACLIM = GND for
50mV. Connect a resistor divider to program the adapter
current limit threshold between 50mV and 100mV.
VREF
VREF is a 2.39V reference output pin. It is internally
compensated. Do not connect a decoupling capacitor.
Theory of Operation
Introduction
Unless otherwise noted, all descriptions of ISL6252 refer to
both ISL6252 and ISL6252A. The ISL6252 includes all of the
functions necessary to charge 2- to 4-cell Li-ion and Li-polymer
batteries. A high efficiency synchronous buck converter is used
to control the charging voltage and charging current up to 10A.
The ISL6252 has input current limiting and analog inputs for
setting the charge current and charge voltage; CHLIM inputs
are used to control charge current and VADJ inputs are used to
control charge voltage.
The ISL6252 charges the battery with constant charge current,
set by CHLIM input, until the battery voltage rises up to a
programmed charge voltage set by VADJ input; then the charger
begins to operate at a constant voltage charge mode. The
charger also drives an adapter isolation P-Channel MOSFET to
efficiently switch in the adapter supply.
ISL6252 is a complete power source selection controller for
single battery systems and also aircraft power applications. It
drives a battery selector P-Channel MOSFET to efficiently
select between a single battery and the adapter. It controls the
battery discharging MOSFET and switches to the battery when
the AC adapter is removed or switches to the AC adapter when
the AC adapter is inserted for single battery system.
The EN input allows shutdown of the charger through a
command from a micro-controller. It also uses EN to safely
shutdown the charger when the battery is in extremely hot
conditions. The amount of adapter current is reported on the
ICM output. Figure 1 shows the “IC Functional Block Diagram”
on page 3.
The synchronous buck converter uses external N-Channel
MOSFETs to convert the input voltage to the required charging
current and charging voltage. Figure 2 shows the ISL6252
typical application circuit with charging current and charging
voltage fixed at specific values. The typical application circuit
shown in Figure 3 shows the ISL6252 typical application circuit,
which uses a micro-controller to adjust the charging current set
by CHLIM input for aircraft power applications. The voltage at
CHLIM and the value of R1 sets the charging current. The
DC/DC converter generates the control signals to drive two
external N-Channel MOSFETs to regulate the voltage and
current set by the ACLIM, CHLIM, VADJ and CELLS inputs.
The ISL6252 features a voltage regulation loop (VCOMP) and
two current regulation loops (ICOMP). The VCOMP voltage
regulation loop monitors CSON to ensure that its voltage never
exceeds the voltage and regulates the battery charge voltage
set by VADJ. The ICOMP current regulation loops regulate the
battery charging current delivered to the battery to ensure that
it never exceeds the charging current limit set by CHLIM; and
the ICOMP current regulation loops also regulate the input
current drawn from the AC adapter to ensure that it never
exceeds the input current limit set by ACLIM, and to prevent a
system crash and AC adapter overload.
PWM Control
The ISL6252 employs a fixed frequency PWM current mode
control architecture with a feed-forward function. The
feed-forward function maintains a constant modulator gain of
11 to achieve fast line regulation as the buck input voltage
changes. When the battery charge voltage approaches the
input voltage, the DC/DC converter operates in dropout mode,
where there is a timer to prevent the frequency from dropping
into the audible frequency range. It can achieve duty cycle of
up to 99.6%.
To prevent boosting of the system bus voltage, the battery
charger operates in standard-buck mode when CSOP-CSON
drops below 4.25mV. Once in standard-buck mode, hysteresis
does not allow synchronous operation of the DC/DC converter
until CSOP-CSON rises above 12.5mV.
An adaptive gate drive scheme is used to control the dead time
between two switches. The dead time control circuit monitors
the LGATE output and prevents the upper side MOSFET from
turning on until LGATE is fully off, preventing cross-conduction
and shoot-through. In order for the dead time circuit to work
properly, there must be a low resistance, low inductance path
from the LGATE driver to MOSFET gate, and from the source
of MOSFET to PGND. The external Schottky diode is between
the VDDP pin and BOOT pin to keep the bootstrap capacitor
charged.
Setting the Battery Regulation Voltage
The ISL6252 uses a high-accuracy trimmed band-gap voltage
reference to regulate the battery charging voltage. The VADJ
input adjusts the charger output voltage, and the VADJ control
voltage can vary from 0 to VREF, providing a 10% adjustment
range (from 4.2V - 5% to 4.2V + 5%) on CSON regulation
voltage. An overall voltage accuracy of better than 0.5% is
achieved.