APPLICATIONS DURASTAR * RODLESS LINEAR POSITION TRANSDUCER TM The DuraStar rodless linear position transducer incorporates over fifty years of MystR(R) technology into the longest lasting factory-rugged potentiometer. It allows for a large misalignment of shafts and housing, while providing whisper-quiet operation and smooth, clean signal output. MystR provides the DuraStar excellent durability, especially in dither life which is so often the determining factor in a potentiometer's life. It is the perfect replacement unit to reduce maintenance operations. The rodless side-sealed DuraStar can also be used to replace a rodded potentiometer in contaminated applications. As a replacement unit, it will improve performance while providing long life. Intrinsically Safe for Class I, II, and III Division 1, Groups A, B, C, D, E, F and G for Hazardous (indoor/outdoor) NEMA 4 locations. V max = 30 V, I max = 100 mA, Ci = 0, uF, Li, = 0 mH. * * * * * * * * * BENEFIT Vibration damped element Extended side bearing Extruded wiper carrier guides Rugged ribbed housing Precious metal wipers MystR(R) plastic elements High DC level output High performance bearings Absolute continuous measurement * * * * * * * * * No wiper bounce in high vibration environments Improved life under high misalignment Smooth operation under large misalignment For industrial environment Insures high performance, low noise, no oxidation Tested up to 1 billion operations Works with simple controllers Long life even under side-load conditions Accurate position at power-up HOW TO ORDER DR 04 N 02K B 7 G Model Termination G = Hirschmann GDM Electrical Travel* Unit of Measure 04 05 06 08 09 12 14 16 = = = = = = = = 2000 2000 5000 5000 5000 5000 5000 5000 18 20 24 30 36 40 50 = = = = = = = 5000 5000 5000 10000 10000 10000 10000 Shaft M5 x 0.8 Thread Linearity B = 0.1% 2000, 5000, 10000 N = Inches Note: Not all combinations are available. Minimum quantity orders apply. Contact the factory for more details. * Note: The Electrical Travel correlates to the Total Resistance (Ohms). Total Resistance* (Ohms) DURASTAR SERIES FEATURES RODLESS LINEAR POSITION TRANSDUCER * INJECTION MOLDING MACHINES * PRINTING PRESSES * MEAT PACKING EQUIPMENT * DRILL PRESSES * WOODWORKING MACHINES * CRANES * FRONT-END LOADERS * SCALES * SEMI CONDUCTOR PROCESSING DURASTAR SERIES * RODLESS LINEAR POSITION TRANSDUCER TECHNICAL SPECIFICATIONS MECHANICAL Total Mechanical Travel 4.2 to 50.2 in. (106 to 1275 mm) xx.xx = inches (xx.x) = mm 1 Total Weight .65 1.30 [16] [33] 3 1.0 lb (0.45 kg) 2 Starting Force DIMENSIONS 0.8 to 4.9 lb (0.36 to 2.2 kg) Vibration 0.39 [10] 20 g rms 0.75 mm 5 Hz to 2 kHz Shock 1.025 [26] 50 g 11 ms half sine Backlash 0.001 in. (0.025 mm) Life .60 [15] One Billion dither operations ELECTRICAL M5 x 20 Thread Theoretical Electrical Travel 4.0 to 50 in. (101.6 to 1270 mm) Independent Linearity "L" 0.1% from 0 to 100% of Theoretical Electrical Travel Total Resistance 3.56 [90.4] See How To Order Resistance Tolerance 20% Insulation Resistance 1000 M Ohms @ 500 Vdc Dielectric Strength Operating Temperature Resolution 1000 Vrms .87 [22] -65 to 105C ( -85 to 221F) M5 X 0.8 Thread Infinite Max Applied Voltage Recommended Wiper Current Electrical Connection 75.0 Vdc 0.44 [11.2] <1 A 1.30 [33] DIN 43650 Connector or equivalent Caution: Do not test on an Ohm Meter on the Rx 1 scale or other current devices. 1.50 [38] 2.68 1.97 [68] [50] .75 [19] Caution: Excessive Wiper Current can cause Output errors or damage. Caution: Zero shaft side load is recommended to achieve maximum life. 1.46 [37.0] Model Body Length `L' in inches Model Body Length `L' in inches 2.05 [52.07] DR04 9.84 DR18 23.82 2.33 [59.27] DR05 11.02 DR20 25.83 DR06 11.81 DR24 29.84 DR08 13.86 DR30 35.83 DR09 14.80 DR36 41.83 DR12 17.80 DR40 45.83 DR14 20.24 DR50 55.83 DR16 21.81 WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Item # 1101500 M.G. 10/01 Sensing and Control Honeywell 100 Discovery Way Acton, MA 01720 USA Tel: (877) 384-1300; Fax: (978) 263-0630 3 1 2 SCHEMATIC DIAGRAM www.honeywell.com/sensing/products/di