The HPC Composite Circular Connector The HPC is a top-of-the-line composite connector with broad line availability that can meet the most rugged environment, high current and signal requirements. * Environmentally Sealed - Deutsch HPC Series have triple redundant wire seals and interfacial cork-in-the-bottle seals. * Multiple Insert Arrangements - 12 insert arrangements utilize 12, 16, 20, and 22 gauge contacts with up to 70 contacts per connector. * High Corrosion Resistance - no degradation when exposed to most medical, marine, and industrial fluids and chemicals. * Reversible Inserts - plugs and receptacles are available with either pin or socket inserts. * High Reliability Contacts - crimp design, with closed entry sockets. * Safety - meets or exceeds flammability requirements of UL94 class V-O specifications current and voltage ratings are in line with NEC standards. A Full Line of Inserts HPC Insert Arrangements (Consult factory for availability of alternate arrangments.) 2 Note: Front face of pin insert shown. Ordering Information: Deutsch HPC Connector Part Numbers HPC - XX X - XXXX Sequence Number See Insert Layouts Contact Type P - Pin S - Socket Shell Style 00 - Straight Plug 01 - Square Flange Receptacle 10 - Jam Nut Receptacle 11 - Inline Receptacle Deutsch High Performance Cyclindrical Contact and Tooling Information - Deutsch HPC (Consult factory for alternate plating availability.) Size Contact Deutsch Part No. Style Wire Gauge Strip Length .003 Crimp Tool (Positioner) Insertion Extraction Tool Seating Plugs Deutsch Part Number 22 6760-201-2231 PIN 22 THRU 28 .160 - .190 1M22520/7-01 (M22520/7-07) 6757-201-2201 MS27488-22 22 6762-201-2231 SOCKET 22 THRU 28 .160 - .190 1M22520/7-01 (M22520/7-05) 6757-201-2201 MS27488-22 20 6760-201-2031 PIN 20 THRU 24 .230 - .260 2M22520/1-01 (M22520/1-04) RED 6757-201-2001 4113-4-2001 20 6762-201-2031 SOCKET 20 THRU 24 .230 - .260 6757-201-2001 4113-4-2001 16 6760-201-1631 PIN 20 THRU 16 .230 - .260 6757-201-1601 0613-1-1601 16 6762-201-1631 SOCKET 20 THRU 16 .230 - .260 6757-201-1601 0613-1-1601 12 6760-201-1231 PIN 12 THRU 14 .230 - .260 6757-201-1201 0613-1-1201 12 6762-201-1231 SOCKET 12 THRU 14 .230 - .260 6757-201-1201 0613-1-1201 2M22520/1-01 (M22520/1-04) RED 2M22520/1-01 (M22520/1-04) BLUE 2M22520/1-01 (M22520/1-04) BLUE 2M22520/1-01 (M22520/1-04) YELLOW 2M22520/1-01 (M22520/1-04) YELLOW 3 CONNECTOR SOLUTIONS Figure 1 - Plug Connector DEUTSCH PART NUMBER HPC-00xP/S-xxxx SHELL SIZE 02 A THREAD BO MAX. M15X1.0-6g 0.100R .984 HPC-00xP/S-xxxx 03 M18X1.0-6g 0.100R 1.157 HPC-00xP/S-xxxx 04 M22X1.0-6g 0.100R 1.279 HPC-00xP/S-xxxx 05 M25X1.0-6g 0.100R 1.405 HPC-00xP/S-xxxx 06 M28X1.0-6g 0.100R 1.515 HPC-00xP/S-xxxx 07 M31X1.0-6g 0.100R 1.641 Figure 2 - Receptacle Connector DEUTSCH PART NUMBER HPC-11xP/S-xxxx HPC-11xP/S-xxxx HPC-11xP/S-xxxx HPC-11xP/S-xxxx HPC-11xP/S-xxxx HPC-11xP/S-xxxx SHELL SIZE 02 03 04 05 06 07 A THREAD M15X1.0-6g M18X1.0-6g M22X1.0-6g M25X1.0-6g M28X1.0-6g M31X1.0-6g B .008 C .035 0.100R 0.100R 0.100R 0.100R 0.100R 0.100R .877 1.012 1.145 1.234 1.364 1.498 .768 .768 .768 .768 .768 .736 Figure 3 - Protective Covers DEUTSCH PART NUMBER BVDSRED02DC BVDSRED03DC BVDSRED04DC BVDSRED05DC BVDSRED06DC BVDSRED07DC 4 AO REF. .920 1.094 1.216 1.342 1.452 1.577 D .144/.083 .144/.083 .144/.083 .144/.083 .144/.083 .171/.083 (Plug, Sealing) DEUTSCH PART NUMBER BVDSRED02SC BVDSRED03SC BVDSRED04SC BVDSRED05SC BVDSRED06SC BVDSRED07SC AO REF. .743 .868 .993 1.180 1.242 1.361 Please Consult Factory for Availability Figure 4 - Receptacle Connector - Square Flange Mounting DEUTSCH PART NUMBER SHELL SIZE A THREAD B C F D .010 E .010 .005 .010 .025 G .035 HPC-01xP/S-xxxx 02 H M15X1.0-6g 0.100R .128 .195 .812 .719 1.030 .768 .144/.083 HPC-01xP/S-xxxx HPC-01xP/S-xxxx 03 M18X1.0-6g 0.100R .128 .195 .905 .812 1.122 .768 .144/.083 04 M22X1.0-6g 0.100R .128 .175 .969 .906 1.215 .768 .144/.083 HPC-01xP/S-xxxx 05 M25X1.0-6g 0.100R .128 .195 1.062 .969 1.305 .768 .144/.083 HPC-01xP/S-xxxx 06 M28X1.0-6g 0.100R .128 .195 1.156 1.062 1.433 .768 .144/.083 HPC-01xP/S-xxxx 07 M31X1.0-6g 0.100R .128 .195 1.250 1.156 1.560 .736 .171/.083 Figure 5 - Receptacle Connector - Jam Nut Mounting DEUTSCH PART NUMBER HPC-10xP/S-xxxx SHELL SIZE 02 A THREAD B THREAD C .025 D .010 M15X1.0-6g 0.100R M20X1.0-6g 0.100R 1.370 .740 HPC-10xP/S-xxxx 03 M18X1.0-6g 0.100R M25X1.0-6g 0.100R 1.490 .920 HPC-10xP/S-xxxx 04 M22X1.0-6g 0.100R M28X1.0-6g 0.100R 1.615 1.055 HPC-10xP/S-xxxx 05 M25X1.0-6g 0.100R M32X1.0-6g 0.100R 1.735 1.160 HPC-10xP/S-xxxx 06 M28X1.0-6g 0.100R M35X1.0-6g 0.100R 1.920 1.285 HPC-10xP/S-xxxx 07 M31X1.0-6g 0.100R M38X1.0-6g 0.100R 2.050 1.415 5 Figure 6 - Panel Mount Cutout (Jam Nut Receptacle) 2X B SHELL SIZE 02 03 04 05 06 07 AO 4X C O AO .015 .800 .925 1.050 1.220 1.300 1.400 B .010 .812 .906 .969 1.062 1.156 1.250 AO SHELL + .000 SIZE - .010 CO .005 .128 .128 .128 .128 .128 .128 A BO 02 03 04 05 06 07 .755 .935 1.070 1.175 1.300 1.430 BO + .010 - .000 .800 .980 .969 1.105 1.355 1.475 Figure 7 - Nut Panel DEUTSCH PART NUMBER SHELL SIZE AO .015 C THREAD (REF.) 6726-201-0201 02 1.175 M20X1.0-6H 0.100R 6726-201-0301 03 1.291 M25X1.0-6H 0.100R 6726-201-0401 04 1.475 M28X1.0-6H 0.100R 6726-201-0501 05 1.660 M32X1.0-6H 0.100R 6726-201-0601 06 1.805 M35X1.0-6H 0.100R 6726-201-0701 07 1.956 M38X1.0-6H 0.100R Figure 8 - O-Ring 6 DEUTSCH PART NUMBER SHELL SIZE AO .015 BO .008 6713-203-0206 02 .989 .070 6713-203-0306 03 1.114 .070 6713-20-0406 04 1.239 .070 6713-203-0506 05 1.364 .070 6713-203-0606 06 1.487 .103 6713-203-0706 07 1.612 .103 Please Consult Factory for Availability HPC REAR ACCESSORIES Figure 9 - Strain Reliefs - Straight and 90 DEUTSCH PART NUMBER HPCSREA02LG HPCSREA03LG HPCSREA04LG HPCSREA05LG HPCSREA06LG HPCSREA07LG SHELL SIZE 02 03 04 05 06 07 BO .015 .775 .905 1.030 1.160 1.270 1.400 CO .010 .120 .120 .120 .140 .140 .140 HPC E X XX LG BASIC IDENTIFIER E - ENVIRONMENTAL BODY TYPE A - STRAIGHT B - 90 SHELL SIZE PLACE HOLDER DEUTSCH PART NUMBER HPCSREB02LG HPCSREB03LG HPCSREB04LG HPCSREB05LG HPCSREB06LG HPCSREB07LG SHELL SIZE 02 03 04 05 06 07 BO .015 .775 .905 1.030 1.160 1.270 1.400 CO .010 .120 .120 .120 .140 .140 .140 D .020 2.010 2.075 2.135 2.198 2.258 2.320 Figure 10 - Strain Reliefs - Backshell HPC EC XX SR BASIC IDENTIFIER HPC REAR ACCESSORIES STRAIN RELIEF ENCLOSED CABLE BACKSHELL SHELL STYLE SR - STRAIN RELIEF Please Consult Factory for Availability DEUTSCH SHELL PART NUMBER SIZE OA .025 B OC D OE OF CABLE DIAMETER MAX. .025 .025 .025 .020 .025 MIN. HPCSREC02SR 02 .465 .857 .295 1.185 .295 .735 .180 .290 HPCSREC03SR 03 .579 .857 .445 1.185 .445 .860 .250 .380 HPCSREC04SR 04 .704 .857 .500 1.185 .500 .975 .325 .490 HPCSREC05SR 05 .829 .857 .555 1.185 .555 1.115 .350 .550 HPCSREC06SR 06 .935 .857 .665 1.185 .665 1.225 .450 .660 HPCSREC07SR 07 1.060 1.105 .690 1.513 .690 1.345 .550 .680 7 HPC SPECIFICATIONS GENERAL SPECIFICATIONS DURABILITY No electrical or mechanical defects after 500 cycles of engagements and disengagements. CURRENT RATING 22..............5.0 amps 20..............7.5 amps 16..............13 amps 12..............20 amps SILICONE INSERT Front and rear silicone inserts are devoid of all organic matter. CORROSION Composite connectors exceed 2000 hours salt spray. VIBRATION Properly wired and mated connectors assemblies will withstand 4 hours of 20g peak sinusoidal vibration in both radial and axial directions without loss of electrical continuity in excess of one microsecond. TEMPERATURE Operating temperatures -55C to +125C. USABLE WIRE SIZE Size 22 Contact .030" to .054" O.D. Size 20 Contact .040" to .083" O.D. Size 16 Contact .065" to .109" O.D. Size 12 Contact .097" to .142" O.D. DIELECTRIC WITHSTANDING VOLTAGE (Test Voltage) Sea Level 1500 VAC (rms) WORKING VOLTAGE 750 Volts ac (rms).....22 size 1000 Volts ac (rms)....20 size 1000 Volts ac (rms)....16 size 1000 Volts ac (rms)....12 size WATER IMMERSION Properly wired and mated connector assemblies will withstand immersion under 4 feet of water for 24 hrs. without loss of electrical qualities or leakage. COUPLING TORQUE Shell Size Max./Min. (in. lb.) 02 12/1 03 16/2 04 20/3 24/3 05 06 28/3 07 32/4 FLUID IMMERSION No mechanical or electrical efects will adversely affect the function of the parts after being subjected to the following fluids, solvents and chemicals: SAE 30 Motor Oil Trichloroethylene Turpentine Glass Cleaner Kerosene Power Steering Fluid Speedball Power Cleaner Vinegar Ethylene Glycol Isopropyl Alcohol Treon TMC Methanol Diesel Fluid Brake Fluid HUMIDITY Properly wired and mated connector assemblies will withstand 10 days of 98% relative humidity while undergoing temperature cycling of +25C and +65C without loss of electrical qualities or leakage. CONTACT INSERTION / REMOVAL FORCE (Maximum) 10 lbs......Size 22 20 lbs......Size 20 20 lbs......Size 16 30 lbs......Size 12 ALTITUDE IMMERSION Properly wired and mated connector assemblies, when cycled three times, from sea level to 50,000 feet, will exhibit no loss of electrical qualities or leakage. CONTACT RETENTION Contacts withstand a minimum load of: 8 lbs. for size 22 10 lbs. for size 20 15 lbs. for size 16 20 lbs. for size 12 In either direction, contact displacement less that .012". Printed in the USA 04/30/04 Rev 2 8