A Full Line of Inserts
HPC Insert Arrangements
2
The HPC is a top-of-the-line composite connector with broad
line availability that can meet the most rugged environment,
high current and signal requirements.
• Environmentally Sealed - Deutsch HPC
Series have triple redundant wire seals and
interfacial cork-in-the-bottle seals.
• High Corrosion Resistance - no degradation
when exposed to most medical, marine, and
industrial fluids and chemicals.
• High Reliability Contacts - crimp design,
with closed entry sockets.
• Multiple Insert Arrangements - 12 insert
arrangements utilize 12, 16, 20, and 22 gauge
contacts with up to 70 contacts per connector.
• Reversible Inserts - plugs and receptacles
are available with either pin or socket inserts.
• Safety - meets or exceeds flammability
requirements of UL94 class V-O specifications -
current and voltage ratings are in line with NEC
standards.
The HPC Composite Circular Connector
Note: Front face of pin insert shown.
(Consult factory for availability of alternate arrangments.)
3
Contact and Tooling Information - Deutsch HPC
(Consult factory for alternate plating availability.)
Size
Contact
Deutsch
Part No. Style Wire Gauge
Strip
Length
±.003
Crimp Tool
(Positioner)
Insertion
Extraction
Tool
Seating Plugs
Deutsch
Part Number
22 6760-201-2231 PIN 22 THRU 28 .160 - .190 1M22520/7-01
(M22520/7-07) 6757-201-2201 MS27488-22
22 6762-201-2231 SOCKET 22 THRU 28 .160 - .190 1M22520/7-01
(M22520/7-05) 6757-201-2201 MS27488-22
20 6760-201-2031 PIN 20 THRU 24 .230 - .260 2M22520/1-01
(M22520/1-04) RED 6757-201-2001 4113-4-2001
20 6762-201-2031 SOCKET 20 THRU 24 .230 - .260 2M22520/1-01
(M22520/1-04) RED 6757-201-2001 4113-4-2001
16 6760-201-1631 PIN 20 THRU 16 .230 - .260 2M22520/1-01
(M22520/1-04) BLUE 6757-201-1601 0613-1-1601
16 6762-201-1631 SOCKET 20 THRU 16 .230 - .260 2M22520/1-01
(M22520/1-04) BLUE 6757-201-1601 0613-1-1601
12 6760-201-1231 PIN 12 THRU 14 .230 - .260 2M22520/1-01
(M22520/1-04) YELLOW 6757-201-1201 0613-1-1201
12 6762-201-1231 SOCKET 12 THRU 14 .230 - .260 2M22520/1-01
(M22520/1-04) YELLOW 6757-201-1201 0613-1-1201
Ordering Information:
Deutsch HPC Connector Part Numbers
HPC – XX X - XXXX
Deutsch High Performance Cyclindrical
Contact Type
P – Pin
S – Socket
Sequence Number
See Insert Layouts
Shell Style
00 – Straight Plug
01 – Square Flange Receptacle
10 – Jam Nut Receptacle
11 – Inline Receptacle
CONNECTOR SOLUTIONS
Please Consult Factory for Availability
4
Figure 1 - Plug Connector
DEUTSCH PART
NUMBER
SHELL
SIZE A THREAD BØ MAX.
HPC-00xP/S-xxxx 02 M15X1.0-6g 0.100R .984
HPC-00xP/S-xxxx 03 M18X1.0-6g 0.100R 1.157
HPC-00xP/S-xxxx 04 M22X1.0-6g 0.100R 1.279
HPC-00xP/S-xxxx 05 M25X1.0-6g 0.100R 1.405
HPC-00xP/S-xxxx 06 M28X1.0-6g 0.100R 1.515
HPC-00xP/S-xxxx 07 M31X1.0-6g 0.100R 1.641
Figure 2 - Receptacle Connector
DEUTSCH PART
NUMBER
SHELL
SIZE A THREAD B ±.008 C ±.035 D
HPC-11xP/S-xxxx 02 M15X1.0-6g 0.100R .877 .768 .144/.083
HPC-11xP/S-xxxx 03 M18X1.0-6g 0.100R 1.012 .768 .144/.083
HPC-11xP/S-xxxx 04 M22X1.0-6g 0.100R 1.145 .768 .144/.083
HPC-11xP/S-xxxx 05 M25X1.0-6g 0.100R 1.234 .768 .144/.083
HPC-11xP/S-xxxx 06 M28X1.0-6g 0.100R 1.364 .768 .144/.083
HPC-11xP/S-xxxx 07 M31X1.0-6g 0.100R 1.498 .736 .171/.083
DEUTSCH PART
NUMBER AØ REF.
BVDSRED02DC .920
BVDSRED03DC 1.094
BVDSRED04DC 1.216
BVDSRED05DC 1.342
BVDSRED06DC 1.452
BVDSRED07DC 1.577
Figure 3 - Protective Covers (Plug,Sealing)
DEUTSCH PART
NUMBER AØ REF.
BVDSRED02SC .743
BVDSRED03SC .868
BVDSRED04SC .993
BVDSRED05SC 1.180
BVDSRED06SC 1.242
BVDSRED07SC 1.361
5
Figure 4 - Receptacle Connector – Square Flange Mounting
DEUTSCH PART
NUMBER
SHELL
SIZE ATHREAD B
±.005
C
±.010 D ±.010 E ±.010 F
±.025
G
±.035 H
HPC-01xP/S-xxxx 02 M15X1.0-6g 0.100R .128 .195 .812 .719 1.030 .768 .144/.083
HPC-01xP/S-xxxx 03 M18X1.0-6g 0.100R .128 .195 .905 .812 1.122 .768 .144/.083
HPC-01xP/S-xxxx 04 M22X1.0-6g 0.100R .128 .175 .969 .906 1.215 .768 .144/.083
HPC-01xP/S-xxxx 05 M25X1.0-6g 0.100R .128 .195 1.062 .969 1.305 .768 .144/.083
HPC-01xP/S-xxxx 06 M28X1.0-6g 0.100R .128 .195 1.156 1.062 1.433 .768 .144/.083
HPC-01xP/S-xxxx 07 M31X1.0-6g 0.100R .128 .195 1.250 1.156 1.560 .736 .171/.083
Figure 5 - Receptacle Connector – Jam Nut Mounting
DEUTSCH PART
NUMBER
SHELL
SIZE A THREAD B THREAD C ±.025 D ±.010
HPC-10xP/S-xxxx 02 M15X1.0-6g 0.100R M20X1.0-6g 0.100R 1.370 .740
HPC-10xP/S-xxxx 03 M18X1.0-6g 0.100R M25X1.0-6g 0.100R 1.490 .920
HPC-10xP/S-xxxx 04 M22X1.0-6g 0.100R M28X1.0-6g 0.100R 1.615 1.055
HPC-10xP/S-xxxx 05 M25X1.0-6g 0.100R M32X1.0-6g 0.100R 1.735 1.160
HPC-10xP/S-xxxx 06 M28X1.0-6g 0.100R M35X1.0-6g 0.100R 1.920 1.285
HPC-10xP/S-xxxx 07 M31X1.0-6g 0.100R M38X1.0-6g 0.100R 2.050 1.415
Please Consult Factory for Availability
6
Figure 6 - Panel Mount Cutout
(Jam Nut Receptacle)
2X B
A Ø
4X C Ø
B Ø
A
SHELL
SIZE
AØ
±.015
B
±.010
C Ø
±.005
02 .800 .812 .128
03 .925 .906 .128
04 1.050 .969 .128
05 1.220 1.062 .128
06 1.300 1.156 .128
07 1.400 1.250 .128
SHELL
SIZE
AØ
+ .000
- .010
B Ø
+ .010
- .000
02 .755 .800
03 .935 .980
04 1.070 .969
05 1.175 1.105
06 1.300 1.355
07 1.430 1.475
Figure 7 - Nut Panel
DEUTSCH
PART NUMBER
SHELL
SIZE
AØ
±.015
B Ø
±.008
6713-203-0206 02 .989 .070
6713-203-0306 03 1.114 .070
6713-20-0406 04 1.239 .070
6713-203-0506 05 1.364 .070
6713-203-0606 06 1.487 .103
6713-203-0706 07 1.612 .103
Figure 8 - O-Ring
DEUTSCH
PART NUMBER
SHELL
SIZE
AØ
±.015 C THREAD (REF.)
6726-201-0201 02 1.175 M20X1.0-6H 0.100R
6726-201-0301 03 1.291 M25X1.0-6H 0.100R
6726-201-0401 04 1.475 M28X1.0-6H 0.100R
6726-201-0501 05 1.660 M32X1.0-6H 0.100R
6726-201-0601 06 1.805 M35X1.0-6H 0.100R
6726-201-0701 07 1.956 M38X1.0-6H 0.100R
HPC REAR ACCESSORIES
Please Consult Factory for Availability 7
Figure 9 - Strain Reliefs – Straight and 90º
DEUTSCH
PART NUMBER
SHELL
SIZE
ØA
±.025
B
±.025
ØC
±.025
D
±.025
ØE
±.020
ØF
±.025
CABLE DIAMETER
MIN. MAX.
HPCSREC02SR 02 .465 .857 .295 1.185 .295 .735 .180 .290
HPCSREC03SR 03 .579 .857 .445 1.185 .445 .860 .250 .380
HPCSREC04SR 04 .704 .857 .500 1.185 .500 .975 .325 .490
HPCSREC05SR 05 .829 .857 .555 1.185 .555 1.115 .350 .550
HPCSREC06SR 06 .935 .857 .665 1.185 .665 1.225 .450 .660
HPCSREC07SR 07 1.060 1.105 .690 1.513 .690 1.345 .550 .680
Figure 10 - Strain Reliefs – Backshell
HPC EC XX SR
BASIC IDENTIFIER
HPC REAR ACCESSORIES
STRAIN RELIEF
SHELL STYLE
SR – STRAIN RELIEF
ENCLOSED CABLE BACKSHELL
HPC E X XX LG
BASIC IDENTIFIER
BODY TYPE
A – STRAIGHT
B – 90º
SHELL SIZE
PLACE HOLDER
E – ENVIRONMENTAL
DEUTSCH
PART NUMBER
SHELL
SIZE
B Ø
±.015
C Ø
±.010
HPCSREA02LG 02 .775 .120
HPCSREA03LG 03 .905 .120
HPCSREA04LG 04 1.030 .120
HPCSREA05LG 05 1.160 .140
HPCSREA06LG 06 1.270 .140
HPCSREA07LG 07 1.400 .140
DEUTSCH
PART NUMBER
SHELL
SIZE
B Ø
±.015
C Ø
±.010
D
±.020
HPCSREB02LG 02 .775 .120 2.010
HPCSREB03LG 03 .905 .120 2.075
HPCSREB04LG 04 1.030 .120 2.135
HPCSREB05LG 05 1.160 .140 2.198
HPCSREB06LG 06 1.270 .140 2.258
HPCSREB07LG 07 1.400 .140 2.320
HPC SPECIFICATIONS
DURABILITY
No electrical or mechanical defects after
500 cycles of engagements and disengage-
ments.
CURRENT RATING
22..............5.0 amps
20..............7.5 amps
16..............13 amps
12..............20 amps
SILICONE INSERT
Front and rear silicone inserts are devoid of
all organic matter.
CORROSION
Composite connectors exceed 2000 hours
salt spray.
VIBRATION
Properly wired and mated connectors
assemblies will withstand 4 hours of 20g
peak sinusoidal vibration in both radial and
axial directions without loss of electrical
continuity in excess of one microsecond.
TEMPERATURE
Operating temperatures -55°C to +125°C.
USABLE WIRE SIZE
Size 22 Contact .030” to .054” O.D.
Size 20 Contact .040” to .083” O.D.
Size 16 Contact .065” to .109” O.D.
Size 12 Contact .097” to .142” O.D.
DIELECTRIC WITHSTANDING
VOLTAGE
(Test Voltage)
Sea Level 1500 VAC (rms)
WORKING VOLTAGE
750 Volts ac (rms).....22 size
1000 Volts ac (rms)....20 size
1000 Volts ac (rms)....16 size
1000 Volts ac (rms)....12 size
COUPLING TORQUE
Shell Size Max./Min.
(in. lb.)
02 12/1
03 16/2
04 20/3
05 24/3
06 28/3
07 32/4
HUMIDITY
Properly wired and mated connector
assemblies will withstand 10 days of 98%
relative humidity while undergoing tempera-
ture cycling of +25°C and +65°C without
loss of electrical qualities or leakage.
CONTACT INSERTION /
REMOVAL FORCE
(Maximum)
10 lbs......Size 22
20 lbs......Size 20
20 lbs......Size 16
30 lbs......Size 12
CONTACT RETENTION
Contacts withstand a minimum load of:
8 lbs. for size 22
10 lbs. for size 20
15 lbs. for size 16
20 lbs. for size 12
In either direction, contact displacement
less that .012”.
WATER IMMERSION
Properly wired and mated connector
assemblies will withstand immersion under
4 feet of water for 24 hrs. without loss of
electrical qualities or leakage.
FLUID IMMERSION
No mechanical or electrical efects will
adversely affect the function of the parts
after being subjected to the following fluids,
solvents and chemicals:
SAE 30 Motor Oil
Trichloroethylene
Turpentine
Glass Cleaner
Kerosene
Power Steering Fluid
Speedball Power Cleaner
Vinegar
Ethylene Glycol
Isopropyl Alcohol
Treon TMC
Methanol
Diesel Fluid
Brake Fluid
ALTITUDE IMMERSION
Properly wired and mated connector
assemblies, when cycled three times, from
sea level to 50,000 feet, will exhibit no loss
of electrical qualities or leakage.
GENERAL SPECIFICATIONS
8
Printed in the USA 04/30/04 Rev 2
