TSOP69.. Vishay Semiconductors IR Receiver Modules for Remote Control Systems Description The TSOP69.. - series are miniaturized receivers for infrared remote control systems. PIN diode and preamplifier are assembled on lead frame, the epoxy package is designed as IR filter. The demodulated output signal can directly be decoded by a microprocessor. The main benefit is the operation with a high envelope duty cycle datasignal and the good immunity against disturbance signals with spike characteristic as well as all continuous disturbance signals. Features 1 3 2 4 16797 * Taping available for topview and sideview assembly. * Photo detector and preamplifier in one package * Internal filter for PCM frequency * Improved shielding against electrical field disturbance * TTL and CMOS compatibility * Output active low * Low power consumption * High immunity against ambient light e3 Mechanical Data Pinning: 1 = GND, 2 = GND, 3 = VS, 4 = OUT Parts Table Part Special Features * Enhanced data rate of 4000 bit/s * Operation with short bursts possible ( 6 cycles/burst) Carrier Frequency TSOP6930 30 kHz TSOP6933 33 kHz TSOP6936 36 kHz TSOP6937 36.7 kHz TSOP6938 38 kHz TSOP6940 40 kHz TSOP6956 56 kHz Block Diagram Application Circuit 3 4 Input AGC Band Pass Demodulator OUT 1;2 PIN Control Circuit 16842 Transmitter TSOPxxxx with TSALxxxx Circuit 25 k VS R1 = 100 VS OUT GND +VS C1 = 4.7 F C VO GND GND R1 + C1 recommended to suppress power supply disturbances. The output voltage should not be hold continuously at a voltage below VO = 3.3 V by the external circuit. Document Number 84687 Rev. 1.0, 01-Mar-05 www.vishay.com 1 TSOP69.. Vishay Semiconductors Absolute Maximum Ratings Absolute Maximum Ratings Tamb = 25 C, unless otherwise specified Symbol Value Supply Voltage Parameter Pin 3 Test condition VS - 0.3 to 6.0 V Supply Current Pin 3 IS 5 mA Output Voltage Pin 4 VO - 0.3 to 6.0 V Output Current Pin 4 IO 15 mA C Junction Temperature Unit Tj 100 Storage Temperature Range Tstg - 40 to + 100 C Operating Temperature Range Tamb - 25 to + 85 C Ptot 50 mW Power Consumption Tamb 85 C Electrical and Optical Characteristics Tamb = 25 C, unless otherwise specified Parameter Supply Current Symbol Min Typ. Max VS = 5 V, Ev = 0 Test condition ISD 0.8 1.2 1.5 VS = 5 V, Ev = 40 klx, sunlight ISH Supply Voltage VS Transmission Distance Ev = 0, test signal see fig.1, IR diode TSAL6200, IF = 400 mA Output Voltage Low (Pin 4) IOSL = 0.5 mA, 1.5 4.5 d mA mA 5.5 35 VOSL Unit V m 250 mV Ee = 0.7 mW/m2, test signal see fig. 1 Minimum Irradiance (30 - 40 kHz) Pulse width tolerance: tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig.3 Ee min 0.35 0.5 mW/m2 Minimum Irradiance (56 kHz) Pulse width tolerance: tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig.3 Ee min 0.4 0.6 mW/m2 Maximum Irradiance tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig. 1 Ee max Directivity Angle of half transmission distance www.vishay.com 2 1/2 30 W/m2 50 deg Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Typical Characteristics (Tamb = 25 C unless otherwise specified) Optical Test Signal (IR diode TSAL6200, IF=0.4 A, N=6 pulses, f=f0, T=10 ms) t tpi *) T *) tpi w 6/fo is recommended for optimal function Output Signal VO 1) 2) VOH VOL 14337 3/f0 < td < 9/f0 tpi - 4/f0 < tpo < tpi + 6/f0 td1 ) t tpo2 ) Ton ,Toff - Output Pulse Width ( ms ) Ee 1.0 0.9 0.8 0.6 0.5 0.3 0.1 0.0 0.1 1.0 10.0 100.0 1000.010000.0 Ee - Irradiance ( mW/m2 ) 16910 Figure 4. Output Pulse Diagram 1.2 E e min / E e - Rel. Responsivity t po - Output Pulse Width ( ms ) l = 950 nm, optical test signal, fig.3 0.2 0.35 0.30 Output Pulse 0.25 0.20 0.15 Input Burst Duration 0.10 l = 950 nm, optical test signal, fig.1 0.05 0.00 0.1 1.0 10.0 mW/m2 1.0 0.8 0.6 0.4 Figure 2. Pulse Length and Sensitivity in Dark Ambient 0.9 1.1 1.3 f/f0 - Relative Frequency 16926 ) f = f0"5% Df ( 3dB ) = f0/7 0.2 0.0 0.7 100.0 1000.010000.0 Ee - Irradiance ( 16907 Figure 5. Frequency Dependence of Responsivity t 600 ms T = 60 ms 94 8134 Output Signal, ( see Fig.4 ) VOH VOL Ton Toff Ee min- Threshold Irradiance ( mW/m 2 ) Optical Test Signal 600 ms VO Toff 0.4 Figure 1. Output Function Ee Ton 0.7 t 16911 Figure 3. Output Function Document Number 84687 Rev. 1.0, 01-Mar-05 4.0 3.5 3.0 Correlation with ambient light sources: 10W/m2^1.4klx (Std.illum.A,T=2855K) 10W/m2^8.2klx (Daylight,T=5900K) 2.5 2.0 1.5 Ambient, l = 950 nm 1.0 0.5 0.0 0.01 0.10 1.00 10.00 100.00 E - Ambient DC Irradiance (W/m2) Figure 6. Sensitivity in Bright Ambient www.vishay.com 3 TSOP69.. 16912 2.0 f = fo 1.5 f = 10 kHz 1.0 f = 1 kHz 0.5 f = 100 Hz 0.0 0.1 1.0 10.0 100.0 1000.0 DVsRMS - AC Voltage on DC Supply Voltage (mV) 0.6 Ee min- Threshold Irradiance ( mW/m 2 ) Ee min- Threshold Irradiance ( mW/m 2 ) Vishay Semiconductors 0.4 0.3 0.2 0.1 16918 f(E) = f0 1.6 1.2 0.8 0.4 0.0 0.0 0.4 0.8 1.2 1.6 Figure 8. Sensitivity vs. Electric Field Disturbances 90 1.2 1.0 0.8 0.6 0.4 0.2 0.0 750 2.0 E - Field Strength of Disturbance ( kV/m ) 94 8147 0.0 -30 -15 0 15 30 45 60 75 Tamb - Ambient Temperature ( qC ) Figure 10. Sensitivity vs. Ambient Temperature S ( ) rel - Relative Spectral Sensitivity E e min- Threshold Irradiance ( mW/m 2 ) Figure 7. Sensitivity vs. Supply Voltage Disturbances 2.0 Sensitivity in dark ambient 0.5 850 950 1050 1150 - Wavelength ( nm ) 16919 Figure 11. Relative Spectral Sensitivity vs. Wavelength 0 1.0 10 20 30 Max. Envelope Duty Cycle 0.9 0.8 0.7 40 0.6 1.0 0.5 0.9 50 0.8 60 0.4 0.3 f = 38 kHz, Ee = 2 mW/m2 0.2 70 0.7 80 0.1 0.0 0 18658 20 40 60 80 100 120 140 160 180 200 Burst Length ( number of cycles / burst ) Figure 9. Max. Envelope Duty Cycle vs. Burstlength www.vishay.com 4 16801 0.6 0.4 0.2 0 0.2 0.4 0.6 d rel - Relative Transmission Distance Figure 12. Directivity Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Document Number 84687 Rev. 1.0, 01-Mar-05 IR Signal from fluorescent lamp with low modulation 0 5 16920 10 Time ( ms ) 15 20 Figure 13. IR Signal from Fluorescent Lamp with low Modulation 9 8 7 6 IR Signal The circuit of the TSOP69.. is designed in that way that unexpected output pulses due to noise or disturbance signals are avoided. A bandpass filter, a limiter stage, an integrator stage and an automatic gain control are used to suppress such disturbances. The distinguishing mark between data signal and disturbance signal are carrier frequency, burst length and duty cycle. The data signal should fulfill the following conditions: * Carrier frequency should be close to center frequency of the bandpass (e.g. 38 kHz). * Burst length should be 6 cycles/burst or longer. * After each burst which is between 6 cycles and 120 cycles a gap time of at least 10 cycles is necessary. * For each burst which is longer than 3.2 ms a corresponding gap time is necessary at some time in the data stream. This gap time should have at least same length as the burst. * Up to 2200 short bursts per second can be received continuously. Some examples for suitable data format are: NEC Code, Toshiba Micom Format, Sharp Code, RC5 Code, RC6 Code, RCMM Code, R-2000 Code, RECS-80 Code. When a disturbance signal is applied to the TSOP69.. it can still receive the data signal. However the sensitivity is reduced to that level that no unexpected pulses will occur. Some examples for such disturbance signals which are suppressed by the TSOP69.. are: * DC light (e.g. from tungsten bulb or sunlight) * Continuous signal at 38 kHz or at any other frequency * Signals from fluorescent lamps with electronic ballasts with various kinds of modulation (see examples in Figure 13 and Figure 14). IR Signal Suitable Data Format 5 4 3 2 1 0 0 18659 2 4 6 Time ( ms ) 8 10 Figure 14. IR Signal from a Fluorescent Lamp with Spikes www.vishay.com 5 TSOP69.. Vishay Semiconductors Package Dimensions in mm 16629 Assembly Instructions Reflow Soldering * Reflow soldering must be done within 72 hours stored under max. 30 C, 60 % RH after opening envelop www.vishay.com 6 * Recommended soldering paste (composition: SN 63 %, Pb 37 %) Melting temperature 178 C to 192 C * Apply solder paste to the specified soldering pads, by using a dispenser or by screen printing. Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Document Number 84687 Rev. 1.0, 01-Mar-05 Reflow Solder Profile Temperature ( q C ) * Recommended thickness of metal mask is 0.2 mm for screen printing. * The recommended reflow furnace is a combinationtype with upper and lower heaters. * Set the furnace temperatures for pre-heating and heating in accordance with the reflow temperature profile as shown below. Excercise extreme care to keep the maximum temperature below 230 C. The following temperature profile means the tempera ture at the device surface. Since temperature differ ence occurs between the work and the surface of the circuit board depending on the pes of circuit board or reflow furnace, the operating conditions should be verified prior to start of operation. * Handling after reflow should be done only after the work surface has been cooled off. Manual Soldering * Use the 6/4 solder or the solder containing silver. * Use a soldering iron of 25 W or smaller. Adjust the temperature of the soldering iron below 300 C. * Finish soldering within three seconds. * Handle products only after the temperature is cooled off. Cleaning * Perform cleaning after soldering strictly in conformance to the following conditions: Cleaning agent: 2-propanol (isopropyl alcohol) Commercially available grades (industrial use) should be used. Demineralized or distilled water having a resistivity of not less than 500 m corresponding to a conductivity of 2 mS/m. * Temperature and time: 30 seconds under the temperature below 50 C or 3 minutes below 30 C. * Ultrasonic cleaning: Below 20 W. 240 220 200 180 160 140 120 100 80 60 40 20 0 10 s max. @ 230 qC 2 qC - 4 qC/s 120 s - 180 s 90 s max 2 qC - 4 qC/s 0 50 100 150 200 250 Time ( s ) 300 350 16944 www.vishay.com 7 TSOP69.. Vishay Semiconductors Taping Version TSOP..TT 16584 www.vishay.com 8 Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Taping Version TSOP..TR 16585 Document Number 84687 Rev. 1.0, 01-Mar-05 www.vishay.com 9 TSOP69.. Vishay Semiconductors Reel Dimensions 16734 www.vishay.com 10 Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Leader and Trailer Trailer no devices Leader devices no devices End Start min. 200 min. 400 96 11818 Cover Tape Peel Strength According to DIN EN 60286-3 0.1 to 1.3 N 300 10 mm/min 165 - 180 peel angle Label Standard bar code labels for finished goods The standard bar code labels are product labels and used for identification of goods. The finished goods are packed in final packing area. The standard packing units are labeled with standard bar code labels before transported as finished goods to warehouses. The labels are on each packing unit and contain Vishay Semiconductor GmbH specific data. Document Number 84687 Rev. 1.0, 01-Mar-05 www.vishay.com 11 TSOP69.. Vishay Semiconductors Vishay Semiconductor GmbH standard bar code product label (finished goods) Plain Writing Abbreviation - INO SEL BATCH COD PTC QTY ACC PCK MIXED CODE xxxxxxx+ Item-Description Item-Number Selection-Code LOT-/ Serial-Number Data-Code Plant-Code Quantity Accepted by: Packed by: Mixed Code Indicator Origin Length 18 8 3 10 3 (YWW) 2 8 - - - Company Logo Long Bar Code Top Item-Number Plant-Code Sequence-Number Quantity Total Length Type N N X N - Length 8 2 3 8 21 Short Bar Code Bottom Selection-Code Data-Code Batch-Number Filter Total Length Type X N X - - Length 3 3 10 1 17 16942 Dry Packing Final Packing The reel is packed in an anti-humidity bag to protect the devices from absorbing moisture during transportation and storage. The sealed reel is packed into a cardboard box. A secondary cardboard box is used for shipping purposes. Aluminium bag Label Reel 15973 www.vishay.com 12 Document Number 84687 Rev. 1.0, 01-Mar-05 TSOP69.. VISHAY Vishay Semiconductors Recommended Method of Storage Dry box storage is recommended as soon as the aluminium bag has been opened to prevent moisture absorption. The following conditions should be observed, if dry boxes are not available: * Storage temperature 10 C to 30 C * Storage humidity 60 % RH max. After more than 72 hours under these conditions moisture content will be too high for reflow soldering. In case of moisture absorption, the devices will recover to the former condition by drying under the following condition: 192 hours at 40 C + 5 C/ -0 C and < 5 % RH (dry air/ nitrogen) or 96 hours at 60 C +5 C and < 5 % RH for all device containers or 24 hours at 125 C +5 C not suitable for reel or tubes. An EIA JEDEC Standard JESD22-A112 Level 4 label is included on all dry bags. 16962 16943 Example of JESD22-A112 Level 4 label ESD Precaution Proper storage and handling procedures should be followed to prevent ESD damage to the devices especially when they are removed from the Antistatic Shielding Bag. Electro-Static Sensitive Devices warning labels are on the packaging. Vishay Semiconductors Standard Bar-Code Labels The Vishay Semiconductors standard bar-code labels are printed at final packing areas. The labels are on each packing unit and contain Vishay Telefunken specific data. Document Number 84687 Rev. 1.0, 01-Mar-05 www.vishay.com 13 TSOP69.. Vishay Semiconductors Ozone Depleting Substances Policy Statement It is the policy of Vishay Semiconductor GmbH to 1. Meet all present and future national and international statutory requirements. 2. Regularly and continuously improve the performance of our products, processes, distribution and operatingsystems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment. It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances (ODSs). The Montreal Protocol (1987) and its London Amendments (1990) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances. Vishay Semiconductor GmbH has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents. 1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively 2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency (EPA) in the USA 3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively. Vishay Semiconductor GmbH can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances. We reserve the right to make changes to improve technical design and may do so without further notice. Parameters can vary in different applications. All operating parameters must be validated for each customer application by the customer. Should the buyer use Vishay Semiconductors products for any unintended or unauthorized application, the buyer shall indemnify Vishay Semiconductors against all claims, costs, damages, and expenses, arising out of, directly or indirectly, any claim of personal damage, injury or death associated with such unintended or unauthorized use. Vishay Semiconductor GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany Telephone: 49 (0)7131 67 2831, Fax number: 49 (0)7131 67 2423 www.vishay.com 14 Document Number 84687 Rev. 1.0, 01-Mar-05 Legal Disclaimer Notice Vishay Notice Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. Document Number: 91000 Revision: 08-Apr-05 www.vishay.com 1