Product Specification 108-60038 CHAMP .050(I) Board-to-Board Connector Lead Free Version 1. Scope: 1.1 Contents: This specification covers the requirements for product performance, test methods and quality assurance provisions of CHAMP .050 (I) Board-to-Board Connector. The applicable product description and part numbers are as shown in Fig. 1: 2. Applicable Documents The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements this specification and referenced documents, this specification shall take precedence. 2.1 AMP Specifications: A. 109-5000: Test Specification, General Requirements for Test Methods B. 501-60009: Test Report (Dip Type) 2.2 Military Standard and Specifications: MIL-STD-202 Test Methods for Electronic and Electrical Component Parts DR C. WANG CHK S. YAO APP I. ENOMOTO PAGE DIST O LTR RELEASED FB00-0268-04 C.W 20AUG REVISION RECORD ASHL-0004-ES REV A DR DATE 1 of 7 Tyco Electronics AMP Shanghai Ltd NO 108-60038 REV TITLE CHAMP .050 (I) Board-to-Board connector O LOC ES 3. Requirements: 3.1 Design and Construction: Product shall be of the design, construction and physical dimensions specified in the applicable Product drawing. 3.2 Materials: A. Contact: Phosphor Bronze 1. 3 m minimum thick nickel underplate 0.2 m, 0.5 m and 0.76 m minimum thick gold-plated on contact area only. 1.0 m minimum thick solder-plated on tine area only. B. Housing and Tine Plate: Molded Thermoplastic C. Accessories and Hardware: Retention Leg: Brass 1 m minimum thick nickel underplate 2 m minimum thick solder-plated 3.3 Ratings: A. Voltage Rating: B. Current Rating: C. Temperature Rating: 3.4 250 VAC 1A -55C~85C Performance and Test Descriptions: The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature unless otherwise specified. Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 2 108-60038 REV LOC O ES 3.5 Test Requirements and Procedures Summary Pare. Test Items Requirements Procedures 3.5.1 Confirmation of Product Product shall be conforming to the requirements of a applicable product drawing, Visually, dimensionally and functionally inspected per applicable inspections plan. Electrical Requirements 3.5.2 Termination Resistance 35 m max.(Initial) R=20 m (Low Level) max.(Final) Subject mated contacts assembled in housing to closed circuit of 50 mA max. at open circuit voltage of 50 mV max. Fig.3. AMP Spec. 109-5306 3.5.3 Insulation Resistance 1,000 M 100 M MIN. (Initial) Min. (Final) Measure by applying test potential between the adjacent contacts, and between the contacts and ground in the mated connector. MIL-STD-202, Method 302,Condition B 3.5.4 3.5.5 Dielectric Strength Temperature Rising vs. Curent Connector must withstand test potential of 0.5 KVAC for 1 minute. Current leakage must be 0.5mA max. Measure by applying test potential between the adjacent contacts, and between the contacts and ground in the mated connectors. 30C max. under loaded specified current. Measure temperature rising by energized current. MIL-STD-202, Method 301 Fig.3. AMP Spec.109-5310 Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 3 108-60038 REV LOC O ES Para. Test Items Requirements Procedures Physical Requirements 3.5.6 Vibration Sinusoidal Low Frequency No electrical discontinuity greater than 1 microsecond (s) shall occur. Subject mated connectors to 10-5510 Hz traversed in 1 minute at 1.52 mm amplitude 2 hours each of 3 mutually perpendicular planes. MIL-STD-202, Method 201 3.5.7 Physical Shock No electrical discontinuity greater than 1 microsecond (s) shall occur. Subject mated connectors to 50 G's halfsine shock pulses of 11 millisecond duration:3 shocks in each direction applied along the 3 mutually perpendicular planes totally 18shocks;MIL-STD202,Method 213,Condition A 3.5.8 Connector Mating Force 90 g max. per contact Using autograph, measure the force required to mate connector using locking latch by operating at 100 mm a minute. Calculate the value for a contact. AMP Spec. 109-5206 3.5.9 Connector Unmating Force 15 g min. per contact Using autograph, measure the force required to unmate connector without locking latch set in effect, by operating at 100 mm a minute. Calculate value for a contact. AMP Spec. 109-5206 3.5.10 Durability (Repeated Mate/Unmating) The requirements per Para.3.5.2 shall be met. Mate and unmate connectors for 500 cycles at a maximum rate of 40 cycles minute. AMP Spec. 109-27 3.5.11 Solderability Solderable area shall have a solder coverage of 95% minimum. With the connector mounted on PCB. immerse in melted soldering tub so that the lower surface of PCB get wetted in the temperature of 230C5C PCB for 5 seconds. Fig.1 (To be continued) Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 4 108-60038 REV LOC O ES Para. 3.5.12 Test items Resistance to Soldering Heat Requirements No physical damage shall occur. (Dip Type) Procedures Subject connector mounted on printed circuit boards to solder bath at 2605C for 5 seconds. MIL-STD-202, Method 210 except as indicated above 3.5.13 Thermal Shock The requirements per Para. 3.5.2 shall be met. Subject mated connectors to 5 cycles between -55 +0/-3 C and +85 +3/-0 C. MIL-STD-202, Method 107,Condition A 3.5.14 HumidityTemperature Cycling The requirements per Paras.3.5.2, 3.5.3, and 3.5.4 shall be met. Subject mated connectors to 10 cycles of humidity-temperature changes between 25C and 65C at 95% R.H. 3.5.15 Salt Spay The requirements per Para. Subject mated connectors to 5% salt concentration for 48 hours; 3.5.2 shall be met. MIL-STD-202, Method 101 Condition B. 3.5.16 Temperature Life The requirements per Para. 3.5.2 shall be met. Subject mated connectors to temperature life;85C2C, 250 hours MIL-STD-202, Method 108 Condition B. 3.5.17 Sulfurous acid gas The requirements per Para. 3.5.2 shall be met. Subject mated connectors to sulfurous acid gas of 103ppm concentration in the room temperature with 90% min. R.H. for 48 hours. Fig.1 (End) Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 5 108-60038 REV LOC O ES 3.6 Product Qualification and Requalification Tests. Test Groups (a) Test of Examination 1 2 3 4 5 6 7 8 9 10 11 1 1 1 1 Dielectric Withstanding Voltage 2.5 3 3 3 Insulation Resistance 3,6 Test Sequence (b) Examination of Product 1,7 1,5 1,5 1,5 1,5 1,5 1,6 Termination Resistance, Dry Circuit 2,6 2,4 2,4 2,4 2,4 2,4 2,5 Temperature Rise vs Current 2 Vibration 3 Physical Shock 4 Mating Force 3 Unmating Force 4 Durability 5 Solderability Resistance Soldering Heat 4 to 2 Thermal Shock 3 HumidityTemperature Cycling 3 Corrosin, Salt Spray 3 Temperature Life 3 Sulfurous acid gas Number of Samples 2 3 5 3 3 3 3 3 3 3 3 3 10 (a) Numbers indicate sequence in which tests are performed. Fig.2 Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 6 108-60038 REV LOC O ES Product Part No. Description X-5175610-X Plug Connector, Horizontal Type, W/O Retention Leg. X-5175472-X Plug Connector, Horizontal Type, with Retention Leg. X-5175611-X Plug Connector, Vertical Type, W/O Retention Leg. X-5175473-X Plug Connector, Vertical Type, with Retention Leg. X-5175612-X Receptacle Connector, Horizontal Type, W/O Retention Leg. X-5175474-X Receptacle Connector, Horizontal Type, with Retention Leg. X-5175613-X Receptacle Connector, Vertical Type, W/O Retention Leg. X-5175475-X Receptacle Connector, Vertical Type, with Retention Leg. NOTE: Prefix and suffix numbers vary depending on the variations of the number of contacts and plating designation. Appendix 1 Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 7 108-60038 REV LOC O ES