PM600DSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A B H H J C2E1 C1 D E N P 123 4 5 C E2 N 1234 5 T - DIA. (2 TYP.) P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO S - (8 TYP.) K R - DIA. (4 TYP.) Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (10 TYP.) P - M8 THD. (3 TYP.) L M Q F G VP1 C1 VCC FPO FO SPR SR CP1 IN TEMP OUT1 Features: Complete Output Power Circuit OUT2 SENS VPC GND SINK VN1 Gate Drive Circuit C2E1 VCC FNO FO SNR SR CN1 IN Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage TEMP OUT1 OUT2 SENS VNC GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 5.12 Millimeters 130.0 Dimensions Inches Millimeters K 0.71 18.0 B 4.330.010 110.00.25 L 0.57 14.5 C 3.54 90.0 M 0.53 13.5 D 2.760.010 70.00.25 N 0.51 13.0 E 1.61 41.0 P M8 Metric M8 Q 0.28 7.0 G F 1.34 +0.04/-0.02 34.0 +1/-0.5 1.22 31.0 R 0.26 Dia. Dia. 6.5 H 1.10 28.0 S 0.100 J 1.06 27.0 T 0.08 Dia. 2.54 Dia. 2.0 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM600DSA060 is a 600V, 600 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 600 60 635 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM600DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM600DSA060 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws -- 26 in-lb Mounting Torque, M8 Main Terminal Screws -- 95 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal -- 910 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 636 IC 600 Amperes ICP 1200 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 1790 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM600DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20C T 125C 740 1000 -- Amperes Short Circuit Trip Level Inverter Part SC -20C T 125C 1000 1400 -- Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V -- 5 -- S OT Trip Level 100 110 120 C OTR Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC -- 23 30 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 23 30 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS VSXR Tj 125C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 637 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM600DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- VCE = VCEX, Tj = 125C -- -- 1 mA -- 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 600A, VD = 15V, VCIN = 5V -- 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 600A -- 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 600A, -- 1.9 2.7 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 S trr VD = 15V, VCIN = 0 ~ 5V -- 0.15 0.3 S tC(on) VCC = 300V, IC = 600A -- 0.4 1.0 S toff Tj = 125C -- 2.0 3.0 S -- 0.5 1.0 S ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT -- -- 0.07 C/Watt Rth(j-c)D Each FWDi -- -- 0.13 C/Watt Rth(c-f) Case to Fin Per Module -- -- 0.030 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 638 Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 400 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal 3.5 S Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM600DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 5 3 2 1 0 3 2 1 200 400 600 800 13 600 400 200 1000 0 10 12 14 16 18 20 0 1 2 3 5 4 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 ton 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-1 101 102 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (S) toff SWITCHING TIMES, tc(on), tc(off), (s) 101 100 tc(off) 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr trr 10-1 10-1 101 103 102 10-2 101 103 101 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 140 120 102 101 TC = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 100 80 60 40 20 0 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.0 102 tc(on) 103 0 800 Tj = 25oC 0 0 SWITCHING TIMES, ton, toff, (s) 4 15 VD = 17V REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 1000 IC = 600A Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 DIODE FORWARD CURRENT, IF, (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 VD = 15V 120 100 80 60 0 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) 639 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM600DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 600 Amperes/600 Volts UV UVr 120 13 100 80 60 11 0 40 80 120 160 o 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.13oC/W 10-2 10-1 TIME, (s) 100 40 80 120 JUNCTION TEMPERATURE, TC, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-3 10-3 0 o JUNCTION TEMPERATURE, TC, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 10 0 640 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 VD = 15V UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 140 0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.07oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101