Industrial Ethernet Products
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Table of Contents
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Industrial Ethernet IP 20 Field Installation RJ-45 Modular Plug . . . . . . . . . . . . . . . . . . . . . . . 4
Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14 . . . . . . . 5
Industrial Ethernet Switches – TES Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Industrial Ethernet Switches – TES Series – Gigabit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Industrial Ethernet Media Converter – TEC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Industrial Ethernet Device Server – TED Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Outlet – C-Profile / DIN-Rail Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Industrial Ethernet Cable (Copper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Industrial Ethernet Cable Stripper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fiber Patch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Circular Plastic Connectors (CPC) Series 45 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Industrial Circular Ethernet Connectors (ODVA) – Variant 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Circular Sealed RJ-45 Connector – Variant 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
●Direct PCB Mount Receptacle & Closure Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
●Standard Printed Circuit Board Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
●Bulkhead Pass-Through Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
●Female-to-Female Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
●Overmolded Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
●Field-Attachable RJ-45 Plug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
●Bulk Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Further Industrial Ethernet
Products
Modular Jacks
and MRJ 21
Literature No. 82066
Modular Plugs
Literature No. 1307282
Heavy Duty Connectors
Literature No. 889745-2
AMP NETCONNECT
Products
Literature No. 1308800-2
Introduction
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 3
Applications
Since Ethernet is more often
used in Industrial Machinery
Applications the integration
of production equipment,
components and drives is
becoming more and more
important and offers various
opportunities. Thereby our
customers are facing increas-
ing requirements with regard
to the capabilities of connec-
tors and network components
which are used in the harsh
environments of manufac-
turing. Industrial Ethernet is
already the platform for
industrial controls and will
even grow in the future.
Trends
Tyco Electronics will push
these market trends by setting
standards. With the new field
installation RJ-45 Modular Plug
Tyco Electronics present a
high performance RJ-45 con-
nector for Industrial Ethernet.
This RJ-45 modular plug is
capable of a data transmission
rate of 100 Mbit/s (4 pos.) up
to 1000 Mbit/s (8 pos.). The
connector was developed for
harsh industrial applications
and is compatible with your
existing data networks. The
RJ-45 Plug is equipped with
a fast termination technology
and makes an easy and time-
saving installation process
possible.
Products
As the market leader for
passive components Tyco
Electronics offer a wide prod-
uct portfolio and work further-
more on innovative solutions
for your application. Tyco
Electronics provide important,
technical information for your
product selection.
Industrial Ethernet
A broad product portfolio
of RJ-45 Connectors and
Ethernet Switches, Media
Converters and Device
Servers for Industrial
Networks in the Machinery
and Automation World.
Technical Features
■Fast Ethernet and Gigabit
Ethernet Capable
■Field Installation with
Fast Termination Device
■Common Core Principle or
Conventional Technology
■IP20 application with
2-Step Metal Spring for
additional mounting device
(housing – optional)
■IP67 application with
Push-Pull-, Bajonet and
Thread-Interlock
■According IEC 60603-7-1
■Contact Area:
Multiple contacts per pin
in combination with the
“Specific RJ-45 Modular
Jack“ to avoid signal inter-
ruption (realtime capable)
are in progress
■Industrial Ethernet cables
and comfortable Stripping
Tool
■Further products
available soon
Industrial Ethernet IP20 Field Installation RJ-45 Modular Plug
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4
Cable
Capable for Part No. 1903526-1:
Part No. 1939707-1
4 wire AWG 22 solid
Part No. 1981897-1
4 wire AWG 22 stranded
Capable for Part No. 1903527-1:
Part No. 1939708-1
8 wire AWG 26 stranded
Capable Cable Diameter:
6.3–6.7 mm
Receptacle Frame (optional)
• 3-D data available
• Parts upon request
Industrial Ethernet IP20 Kit
4 Position:
Part No. 1903526-1
8 Position:
Part No. 1903527-1
Assembly Kit including:
• RJ-45 Modular Plug “Core”
• IP20 housing including
cable gland
Technical Documentation
Product Specification:
108-78381
Application Specification:
114-5402
Standards:
Compliant to IEC60603-7-1
Rated Voltage:
24 V DC
Rated Current:
500 mA per pin
Durability:
750 cycles
Cable Retention Force:
180° direction – 98 N
45° direction – 78.4 N
Material and Finish
Case Housing:
Polycarbonate
Terminal Housing:
Nylon
Terminal Contact:
Copper alloy
Shell:
Copper alloy
Finish
Contact:
Underplate nickel
Contact Area:
Gold plated
Shell:
Nickel
50.5 max.
13.97
max.
7.2
11.0
15.0 ±1.0
6.0 ±0.5
Shield Braiding
Contact 8Contact 1
Recommended Stripping Length
Common Core
Housing
incl. Cable Gland
NEW PRODUCTS
Industrial Ethernet IP67 Field Installation RJ-45 Push-Pull Connector – Variant 14
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 5
Cable
Capable for Part No. 1987004-1:
Part No. 1939707-1
4 wire AWG 22 solid
Part No. 1981897-1
4 wire AWG 22 stranded
Capable for Part No. 1987004-2:
Part No. 1939708-1
8 wire AWG 26 stranded
Capable Cable Diameter:
4.5–6.9 mm
Receptacle Frame
• 3-D data available
• Parts upon request
Industrial Ethernet IP67 Kit
4 Position:
Part No. 1987004-1
8 Position:
Part No. 1987004-2
Assembly Kit including:
• RJ-45 Modular Plug “Core”
• IP67 housing pre-mounted
including cable gland
Technical Documentation
Product Specification:
108-78381 “Core”
108-xxx “Housing”
Application Specification:
114-xxx
Standards:
Compliant to IEC60603-7-1
Compliant to IEC61076-3-117 –
Variant 14
Rated Voltage:
24 V DC
Rated Current:
500 mA per pin
Durability:
750 cycles
Material and Finish
Case Housing:
Ultradur / Lexans
Terminal Housing:
Nylon
Terminal Contact:
Copper alloy
Shell:
Copper alloy
Contact:
Underplate nickel
Contact Area:
Gold plated
Shell:
Nickel
Retention Clip
Common Core Housing
Cable Gland
Nut
NEW PRODUCTS
Industrial Ethernet Switches – TES Series
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
6
NEW PRODUCTS
Technical Features
■Fast Ethernet Switch
■Compact housing
■Dimensions (W x H x D):
30 x 95 x 140 mm
■IP30 protection
■Relay output
■Store-and-Forward Switching
Architecture
■RJ-45 port support MDI/
MDI-X auto-crossover
■Broadcast storm protection
■Embedded switch controller
supports autonegotiation
■Redundant wide range power
input +12 – 48 V DC
■Power polarity reverse protect
■Overload current re-settable
fuse present
■Surge (EFT) protection
3000 V DC for power line
■4000 V DC Ethernet ESD
protection
■Flexible mounting: DIN-rail
and panel mounting
■Operating Temperatures
• from –10 °C up to +60 °C
(standard model)
e.g. TES-401-X
TES-500-X
TES-800-X
• from –40 °C up to +75 °C
(wide operating tempera-
ture model – E-Type)
e.g. TES-401-XE
TES-500-XE
TES-800-XE
TES-500-X:
Part No. 1987031-1
TES-500-XE:
Part No. 1987031-2
TES-401-X:
Part No. 1987033-1
TES-401-XE:
Part No. 1987033-2
TES-800-X:
Part No. 1987032-1
TES-800-XE:
Part No. 1987032-2
Dust Cover for Fiber Port
1x enclosed
Dust Cover for RJ-45 Port
4x enclosed
Dust Cover for RJ-45 Port
5x enclosed
Dust Cover for RJ-45 Port
8x enclosed
Industrial Ethernet Switches – TES Series (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 7
NEW PRODUCTS
Technical Standard
■IEEE 802.3, 803.3u,
802.3x (Fiber)
■10/100 Base TX
100FX (Fiber)
■UL, cUL, CE, FCC
Specific Features
TES-401-X(E):
■4-Port 10/100TX + 1-Port 100FX
unmanaged Industrial
Ethernet Switch
■2K (wide operating temp.
model) or 1K (standard
model) MAC address table
■TX ports support full/
half duplex flow control
■Multimode Fibre 2 km
SC Interface
■Embedded memory buffer
■Backplane (Switching Fabric)
1.0 Gbps
Specific Features
TES-500-X(E):
■5-Port 10/100TX unmanaged
Industrial Ethernet Switch
■2K MAC address table
(wide and standard operating
temp. model)
■Supports full/half duplex
flow control
■Embedded memory buffer
■Backplane (Switching Fabric)
1.0 Gbps
Specific Features
TES-800-X(E):
■8-port 10/100TX unmanaged
Industrial Ethernet Switch
■2K MAC address table
(wide and standard operating
temp. model)
■Supports full/half duplex
flow control
■Embedded memory buffer
■Backplane (Switching Fabric)
1.6 Gbps
TES-401-X(E) TES-500-X(E) TES-800-X(E)
30 30 30
15 15 15
7.75 7.75 7.75
67.0
9.5
140.0
95.0
Center of Mounting Rail
Wall Mounting Kit enclosed
Industrial Ethernet Switches – TES Series (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
8
NEW PRODUCTS
Technical Features
■Fast Ethernet Switch
■Robust housing
■Dimensions (W x H x D):
58 x 135 x 106 mm
■IP30 protection
■Store-and-Forward Switching
Architecture
■RJ-45 port support MDI/
MDI-X auto-crossover
■IEEE 802.3x Flow Control
Support
●Flow control on full-duplex
●Back pressure on half-
duplex
■Embedded switch controller
supports autonegotiation
■Redundant wide range power
input +12 – 48 V DC
■Power polarity reverse protect
■Flexible mounting: DIN-rail
and panel mounting
■Operating temperatures
• from –10 °C up to +60 °C
(standard model)
e.g. TES-500
TES-800
• from –40 °C up to +75 °C
(wide operating tempera-
ture model – E-Type)
e.g. TES-500-E
TES-800-E
TES-500:
Part No. 1987029-1
TES-500-E:
Part No. 1987029-2
TES-800:
Part No. 1987030-1
TES-800-E:
Part No. 1987030-2
Dust Cover
for RJ-45 Port
5x enclosed
Dust Cover
for RJ-45 Port
8x enclosed
Wall Mounting Kit enclosed
Industrial Ethernet Switches – TES Series (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 9
NEW PRODUCTS
Specific Features
TES-500(-E):
■5-Port 10/100TX unmanaged
Industrial Ethernet Switch
■1K MAC address table
■512 Kbits memory buffer
■Backplane (Switching Fabric)
1.0 Gbps
Specific Features
TES-800(-E):
■8-Port 10/100TX unmanaged
Industrial Ethernet Switch
■2K MAC address table
■1 Mbits memory buffer
■Backplane (Switching Fabric)
1.6 Gbps
Technical Standard
■IEEE 802.3, 803.3u, 802.3x
■10/100 Base TX
■UL, cUL, CE, FCC
Center of
Mounting
Rail
135
106 58.2
62 ±3
13
15
9
Center of
Mounting
Rail
135
106 58.2
62 ±3
13
15
9
Industrial Ethernet Switches – TES Series – Gigabit
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
10
NEW PRODUCTS
Technical Features
■Gigabit Ethernet Switch
■Compact housing
■Dimensions (W x H x D):
30 x 95 x 140 mm
■IP30 protection
■Relay output
■Store-and-Forward Switching
Architecture
■RJ-45 port support MDI/
MDI-X auto-crossover
■Broadcast storm protection
■Embedded switch controller
supports autonegotiation
■Redundant wide range power
input +12 – 48 V DC
■Power polarity reverse protect
■Overload current re-settable
fuse present
■Surge (EFT) protection 3000 V
DC for power line
■4000 V DC Ethernet ESD
protection
■Flexible mounting:
DIN-rail and panel mounting
■Operating temperatures
• from –10 °C up to +60 °C
(standard model)
e.g. TES-4001-SFP-X
• from –40 °C up to +75 °C
(wide operating temperature
model – E-Type)
e.g. TES-4001-SFP-XE
Technical Standard
■IEEE 802.3, 803.3u, 802.3x,
802.3ab (fiber)
■UL, cUL, CE, FCC
Specific Features
TES-4001-SFP-X(E):
■4-Port 10/100/1000TX +
1-Port SFP (Small Form factor
Pluggable) unmanaged
Industrial Ethernet Gigabit
Switch
■8K MAC address table
■Multimode and Singlemode
Fibre 2 km/30 km (Wave-
length 1310nm)
■Embedded memory buffer
■Backplane (Switching Fabric)
10.0 Gbps
TES-4001-SFP-X:
Part No. 1987155-1
TES-4001-SFP-XE:
Part No. 1987155-2
Description Type Part Number
Fast Ethernet Transceiver SFP-100-FX-MM 0-1987195-1
Gigabit Ethernet Transceiver SFP-1000-SX-MM 3-1987195-3
SFP (Small Form factor Pluggable) Transceiver
Wall Mounting Kit
enclosed
Center of
Mounting
Rail
9.5 7.75
15.0
140.0
68.5
95.0 30.0
Dust Cover for Fiber Port
1x enclosed
Dust Cover for RJ-45 Port
4x enclosed
Industrial Ethernet Media Converters – TEC Series
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 11
NEW PRODUCTS
Technical Features
■Copper to Fibre Media
Converter
■Compact housing
■Dimensions (W x H x D):
30 x 95 x 140 mm
■IP30 protection
■Store-and-Forward Switching
Architecture
■RJ-45 port support MDI/
MDI-X auto-crossover
■Autonegotiation Speed,
Half/Full Duplex
■DIP Switch for settings
■Built-In Link Lose Forwarding
(LLF) & Link Fault Pass-
Through (LFP) Technology
■Redundant wide range power
input +12 – 48 V DC
■Power polarity reverse protect
■Overload current re-settable
fuse present
■Surge (EFT) protection 3000 V
DC for power line
■4000 V DC Ethernet ESD
protection
■Flexible mounting:
DIN-rail and panel mounting
■Operating temperatures
• from –10 °C up to +60 °C
(standard model)
e.g. TEC-100-MM-X
• from –40 °C up to +75 °C
(wide operating temperature
model – E-Type)
upon request
Technical Standard
■IEEE 802.3, 803.3u, 802.3x
■UL, cUL, CE, FCC
Specific Features
TEC-100-MM-X:
■1-Port 10/100TX to
1-Port SC Multi Mode Media
Converter
■Fibre distance up to 2 km
(Wave-length 1310 nm)
TEC-100-MM-X:
Part No. 1987152-1
Wall Mounting Kit
enclosed
Center of
Mounting
Rail
9.5 7.75
15.0
140.0
68.5
95.0 30.0
Dust Cover for Fiber Port
1x enclosed
Dust Cover for RJ-45 Port
1x enclosed
Industrial Ethernet Device Server – TED Series
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
12
NEW PRODUCTS
Technical Features
■1-Port Sub-D to
2-Port RJ-45 Device Server
■Compact housing
■Dimensions (W x H x D):
72 x 100 x 32 mm
■IP30 protection
■DIP Switch for settings
■Wide range power input
+12 – 48 V DC
■Burst (EFT) protection 1 kV
DC and 0,5 kV Surge for
power line
■Flexible mounting:
DIN-rail and panel mounting
■Operating temperatures
from –10 °C up to +60 °C
Technical Standard
■UL, cUL, CE, FCC
Specific Features
TED-102-TMX:
■1 RS-232 / 422 / 485 port to
2 10/100TX Device Server
■Event Notifictaion by eMail,
SNMP trap or Beeper
■Software, Web, SNMP and
Telnet management
TED-102-TMX:
Part No. 1987150-1
Wall Mounting Kit enclosed
Center
of
Mounting
Rail
9.5
7. 6
15.0
99.0
46.0
31.5 72.0
Outlet – C-Profile/DIN-Rail Adapter
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 13
NEW PRODUCTS
DIN-Rail Adapter
■Inclusive AMP-TWIST-6S SL
Jack with Transparent Dust
Cover
Part No. 1711501-1
End Cover Set
■Suitable for DIN-Rail Adapter
Part No. 1711658-1
Description
The AMP-TWIST-6S SL Jack
DIN-Rail adapter hosts an
AMP NETCONNECT AMP-
TWIST-6S SL Jack. It allows
the professional integration
of the high performance
AMP-TWIST-6S SL connector
in home distribution centers
and industrial distribution
centers equipped with DIN-rail
mounting frames.
After the cable termination,
the Jack will be inserted in the
adapter. A cable tie is used
to ground the Jack with the
integrated grounding tap.
The complete kit can now be
installed on DIN-rail mounting
frames type C-Profile or
TH35 acc. DIN EN60715.
A label field on the adapter
(above the Jack) offers label-
ing possibilities using either a
smear resistant pen or a cus-
tomized label. The adapters
can be stacked to a multi-
adapter unit offering a high
stability. As an option, colored
dust covers can be used for
color coding on port or appli-
cation base.
Technical Feat
ure
s
■IP20 protection class
■Fits on DIN-Rail TH35
■1 TE (18 mm) width
(DIN 43880)
■Integrated grounding tap
■Color: Light grey (RAL 7035)
■Optional colored dust covers
■For AMP-TWIST-6S SL Jack
Colored Dust Covers
(50 Pieces)
Part No. 1711511-X
Suffix No. (for Color):
-2 = Black
-3 = White
-4 = Violet
-5 = Orange
-6 = Blue
-7 = Red
-8 = Green
-9 = Yellow
Industrial Ethernet Cable (Copper)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
14
NEW PRODUCTS
Technical Features
■Capable for Industrial
Environment
■Easy to strip
■Cat 5e
■UL and CE declaration
■100 Ohms characteristic
impedanz
■PVC Jacket
■Outer diameter 6.5 ±0.2 mm
Industrial Ethernet Cable
ISO/IEC 11801 2nd. EIA/TIA 568B
2 x 2 x 0.34 mm2
(AWG 22) solid
Bending radius 50 mm minimum
Cat 5e
Part No. 1939707-1
100 m continuous
Industrial Ethernet Cable
ISO/IEC 11801 2nd. EIA/TIA 568B
2 x 2 x 0.34 mm2
(AWG 22) 7-stranded
Bending radius 50 mm minimum
Cat 5e
Part No. 1981897-1
100 m continuous
Industrial Ethernet Cable
ISO/IEC 11801 2nd. EIA/TIA 568B
2 x 2 x 2 x 0.14 mm2
(AWG 26) 7-stranded
Bending radius 50 mm minimum
Cat 5e
Part No. 1939708-1
100 m continuous
White
Screen
Orange
Outer Sheath
Green
Inner Sheath
White
Yellow
Conductor
Insulation
Blue
500 mm Pitch 500 mm Pitch
Aluminum
Polyester Tape
White
Screen
Orange
Outer Sheath
Green
Inner Sheath
White
Yellow
Conductor
Insulation
Blue
500 mm Pitch 500 mm Pitch
Aluminum
Polyester Tape
Blue
White/Blue
Screen
White/Orange
Outer Sheath
Green
Inner Sheath
White
White/Brown
Brown
Conductor
Insulation
White/Green Green Orange
500 mm Pitch 500 mm Pitch
Aluminum
Polyester Tape
Industrial Ethernet Cable Stripper Kit
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 15
NEW PRODUCTS
Industrial Ethernet
Cable Stripper Kit
Basic Tool:
Part No. 603995-2
Advanced Tool with Cable Stop:
Part No. 1981944-1
(soon available)
Technical Features
The AMP Cable Stripper Kit is
capable for cutting and strip-
ping five different sequential
settings of Industrial Ethernet
cable types.
Description
The AMP Cable Stripping Tool
automatically strips cables
with cable diameter range of
6.4 mm to 7.6 mm with minor
adjustments.
For Industrial Ethernet Cable
capable Part Numbers:
1939707-1 = 2 x 2 x 0.34 mm2
(AWG 22) solid
1981897-1 = 2 x 2 x 0.34 mm2
(AWG 22) 7-stranded
1939708-1 = 2x2x2x0.14 mm
2
(AWG 26) 7-stranded
Tool Kit including
●AMP Cable Stripper
●Blade Cassette (double use)
●V-Block as cable guidance
●Hex wrench for blade
adjustment
●Service gauge
●Instruction Sheet:
411-78282
88.9
[3.50]
Ref.
38.1
[1.50]
Ref.
26.92
[1.06]
Ref.
Blade adjustment
hex screws (3)
replaceable
blade cassette
inside tool
Blade cassette
release lever
Slide
adjustment
“V” Block
4 supplied
with each kit
Fiber Patch Cable
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
16
Part Numbers on Blue Background
are Preferred Types
Y- -X Length
0- -1 1 m
0- -2 2 m
0- -3 3 m
0- -5 5 m
1- -0 10 m
Y- -X Length
0- -1 1 m
0- -2 2 m
0- -3 3 m
0- -5 5 m
1- -0 10 m
Y- -X Length
0- -1 1 m
0- -2 2 m
0- -3 3 m
0- -5 5 m
1- -0 10 m
SC Duplex/SC Duplex Patch Cords
SC Duplex/ST-Style Duplex Patch Cords
SC Duplex/LC Duplex Patch Cords
MT-RJ/SC Duplex Patch Cords
Product Facts
●Technical Specifications see Page 17.
Other lengths
on request!
Description Part Number
50/125 µm, MM Y-5349565-X
62.5/125 µm, MM Y-5349578-X
9/125 µm, SM Y-6348260-X
10 GBit XG, 50/125 µm, OM3, MM Y-6536464-X
Product Facts
●Technical Specifications see Page 17.
Other lengths
on request!
Description Part Number
50/125 µm, MM Y-5349567-X
62.5/125 µm, MM Y-5349580-X
Product Facts
●Technical Specifications see Page 17.
Other lengths
on request!
Product Facts
●Technical Specifications see Page 17.
Other lengths
on request!
Description Part Number
Standard 50/125 µm Duplex, MM Y-6206619-X
Standard 62.5/125 µm Duplex, MM Y-6206615-X
Standard 9/125 µm Duplex, SM Y-6206623-X
10 GBit XG Duplex, 50/125 µm, OM3, MM Y-6536463-X
Description Part Number
50/125 µm, MM Y-6536509-X
62.5/125 µm, MM Y-6536510-X
9/125 µm, SM Y-6536508-X
10 GBit XG, 50/125 µm, OM3, MM Y-6536967-X
Y- -X Length
0- -1 1 m
0- -2 2 m
0- -3 3 m
0- -5 5 m
1- -0 10 m
This patch cord type is also available as SECURE product,
coded with 10 different mechanical keys and colors.
To be used with SECURE Jacks.
Fiber Patch Cable (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 17
Technical Features
■All cable assemblies tested
and with test protocol
■Machine polished connectors
for constant high quality
■Semi-tight cable construction
Connector Type Tuned Insertion Loss, Insertion Loss, Return Loss, Temperature
typical max.✱min. Range
SC, PC yes 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C
ST-Style, PC no 0.15 dB 0.3 dB > 45 dB –25 °C to +70 °C
MT-RJ no 0.30 dB 0.75 dB✱✱ > 35 dB –10 °C to +60 °C
LC, PC yes 0.10 dB 0.3 dB > 45 dB –25 °C to +70 °C
✱✱)against reference
✱✱ )random mated
Technical Data
Singlemode Patch Cords and Pigtails
Connector Type Insertion Loss, Return Loss, Temperature
max.✱min. Range
SC, PC 0.3 dB > 20 dB –10 °C to +60 °C
ST-Style, PC 0.3 dB > 20 dB –10 °C to +60 °C
MT-RJ 0.5 dB** > 20 dB –10 °C to +60 °C
LC, PC 0.3 dB > 20 dB –10 °C to +60 °C
✱✱)against reference
✱✱ )random mated
Multimode Patch Cords
SC and ST-Style Assemblies
Cable Sheath: LSZH
Cable Diameter: 2.5 mm Twin Zip
Buffer: 0.9 mm EasyStrip
Ferrule: Ceramic
MT-RJ Assemblies
Cable Sheath: LSZH
Cable Diameter: 1.8 mm Mini Twin Zip
Buffer: 0.6 mm
Ferrule: Thermoset
LC Assemblies
Cable Sheath: LSZH
Cable Diameter: 1.8 mm Mini Twin Zip
Buffer: 0.6 mm
Ferrule: Ceramic
For all
OM3 XG
cable
assemblies
Circular Plastic Connectors (CPC) Series 45 Ethernet
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
18
Description
This series of CPC products
accepts RJ-45 inserts. The
same CPC performance inter-
face that is widely accepted
in many markets has been
expanded to handle Ethernet
communications through
Category 5 and 5e require-
ments.
Application
Industrial machinery, printers,
communications equipment,
diagnostic equipment and any
potential application where
Ethernet is used and where
the connector requirements
call for a sealed, rugged
connector interface.
Technical Features
■For Category 5 and 5e cables
■Sealing performance per IP67
■Protective sealing cap
available for the receptacles
■Positive lock coupling ring
provides for reliable connec-
tions
■Available pass-through and
field installable receptacle
styles
■Unshielded and shielded
product offerings
Technical Data
Mechanical
■Positive lock coupling ring
■Polarized for proper mating bet-
ween the connector halves
Material
UV resistant and UL 94 V-0
housing material
Electrical
Meets TIA/EIA-56-B.2 Category 5
requirements
Operating Temperature
–55 °C to +105 °C
Standards & Specifications
Design Objective:
108-2203
Application Specification:
114-13137
Instruction Sheets:
408-8949,
408-8950,
408-8951,
408-10091
Circular Plastic Connectors (CPC) Series 45 Ethernet (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 19
Receptacle Kit, Shielded, Pass-Through RJ-45/RJ-45
Part No. 1986172-1
Plug Kit, Shielded
Solid Wire:
Part No. 1546907-1
Stranded Wire:
Part No. 1546907-2
Plug Kit, Unshielded
Solid Wire:
Part No. 1546876-1
Stranded Wire:
Part No. 1546876-2
Sealing Gasket
Material: Elastomer
Color: Black
Sealing Cap
Material: Thermoplastic
Color: Black
Rivet
Material: Carbon Steel
Finish: Zinc Plate w/
Clear Chromate
3.000±.030
[76.20±0.76]
.360 [9.14]
1.215±.010
[30.86±0.25]
1.278±.015
[32.46±0.38]
Dia.
Dia.
3.000±.030
[76.20±0.76]
Bead Chain
Material: Brass
Finish: Nickel Plate
Mounting Strap
Material: Thermoplastic
Color: Black
Receptacle Sealing Caps, Part No. 207445-1 (with Plastic Strap) Receptacle Sealing Caps, Part No. 208652-1 (with Beaded Chain)
Interfacial
Seal
Receptacle
Assembly
RJ45 Jack
Assembly
Shielded
Pass through
Receptacle Kit, Shielded, Wire Terminated
Part No. 1546908-1
Shield
Flange Seal
Receptacle
Assembly
Jack
Assembly
Receptacle Kit, Unshielded, Pass-Through RJ-45/RJ-45
Part No. 1776186-1
RJ-45 Jack Assembly
Pass-Through
Interfacial Seal
Receptacle Assembly
Receptacle Kit, Unshielded, Wire Terminated
Part No. 1546877-1
Interfacial
Seal
Receptacle
Assembly
Jack
Assembly
1.330
[33.78]
2.048±.020
[52.02±.51]
.440
[11.18]
Industrial Circular Ethernet Connectors (ODVA) – Variant 1
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
20
Technical Data
Mechanical
■Positive lock coupling ring
■Polarized for proper mating
between the connector halves
Electrical
Meets TIA/EIA-568 Category 5e link
requirements
Standards & Specifications
Design Objective:
108-2198
Application Specification:
114-13136
Description
This rugged RJ-45 connector
meets the ODVA (Open Device
Vendor Association) interoper-
ability interface specification to
support EtherNet/IP. It is
designed for use in harsh
environments, the connector
features a quick-connect
bayonet coupling mechanism.
Application
Industrial machinery, printers,
communications equipment,
diagnostic equipment and any
potential application where
Ethernet is used and where
the connector requirements
call for a sealed, rugged
connector interface.
Technical Features
■For Category 5e cables
■Sealing performance per IP67
■Protective cover available
for the receptacles
■Positive lock coupling ring
provides reliable connections
in harsh environments
■Available pass-through
receptacle style
■Bulkhead receptacle mounts
to either outside or inside
panel cutout
■Compliant to
IEC 61076-3-106 – Variant 1
Industrial Circular Ethernet
Connectors – Fiber
Connector Multi Mode:
Part No. 1828618-1
Connector Single Mode:
Part No. 1828618-2
Receptacle Multi Mode:
Part No. 1828619-1
Receptacle Single Mode:
Part No. 1828619-2
Connector Dust Cover:
Part No. 1828740-1
Receptacle Dust Cover:
Part No. 1918177-1
Material
UV resistant housing material
Temperature Range:
–40 °C to +85 °C
Housings, Coupling Ring:
UL 94 V-0
Cable Fitting, Modular Plug, Tether:
UL 94 V-2
Gasket, Seal:
UL 94 HBF
Industrial Circular Ethernet Connectors (ODVA) – Variant 1 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 21
.75
[19.1] Ref.
Hex Flats
.83
[21.0]
Ø1.24 [31.5]
2.32
[59.0]
Modular Plug Assembly
RJ-45, 8 Position
Material:
Housing: Clear Polycarbonate
Contacts: Phosphor Bronze
Finish:
Contacts: Gold over Nickel
Interfacial Seal
Material: Elastomer
Color: Orange
Plug Housing
Material: Polyester
Color: Black
Cable Fitting
Material: Polyamide & Elastomer
Color: Black Coupling Ring
Material: Polyester
Color: Black
Load Bar
Material: Polyester
Color: Black
Panel Gasket
Material: Elastomer
Color: Orange
Receptacle Housing
Material: Polyester
Color: Black
3.5 Panel Nut
Material: Brass
Finish: Nickel
Cat 5e Coupler RJ-45, 8 Position
Material:
Housing: Thermoplastic
Contacts: Phosphor Bronze
Finish: Contacts Gold Over Nickel
1.4
[36.00]
.51
[12.93]
1.08
[27.18]
.76
[19.20]
1.26
[32.0]
1.5
[37.0]
.08
[2.00]
Bayonet Lock
Ø1.3
[34.0]
Panel Flange
[28.50]
Ø1.12
Recommended Panel Cutout
Plug Kit, Unshielded
Solid Wire:
Part No. 1738607-1
Stranded Wire:
Part No. 1738607-2
Receptacle Kit, Unshielded
Pass-Through:
Part No. 1738601-1
Protective Cover Assembly
Receptacle:
Part No. 1738611-1
Interfacial Seal
Material: Elastomer
Color: Orange
Tether
Material: Polycarbonate
Color: Black
Coupling Ring
Material: Polyester
Color: Black
Keying
Feature
1.24
[31.5] .83
[21.0]
.1.08
[27.5]
Ø1.16
[29.5]
3.66
[93.0]
Circular Sealed RJ-45 Connector – Variant 3
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
22
Technical Features
■Threaded outer connection
contributes to:
■Environmental sealing
(IP67 rated)
■Vibration resistance
■Secure, robust connections
■Provided for reliable
performance in electrical
noisy conditions found on
most factory floors
■Compatible with Category 5e
cable
■Fully intermateable with
unshielded products
■Compliant to
IEC 61076-3-106 – Variant 3
Description
The Circular Sealed RJ-45
connector family of cable
assemblies is designed to
meet the various demanding
manufacturing, processing,
and commercial application
requirements.
Combining the existing RJ-45
connector technology with the
Industry’s proven mini-circular
format connectors, results in
a series of products which
greater protect the integrity of
your data transmission – in
different challenging operating
environments.
The Circular Sealed RJ-45
connector line of receptacles
offers a variety of packaging
solutions: from widely
accepted printed circuit board
(PCB) mount configurations
to bulkhead pass-through.
Plug assemblies are offered in
complete overmolded cordsets
in various lengths and con-
figurations. A field-attachable
Plug connector, that utilizes
standard termination tooling,
is available to produce custom
cable lengths.
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 23
1.500
[38.10]
1.732
[43.99]
.675
[17.10]
.125
[3.18]
Ref.
Ref.
.090
[2.29]
Ref.
2 Plcs.
Ref.
Ref.
RJ45
Connector
1.650
[41.91] Ref.
Thick
Hex Nut
.200
[5.08]
1 1/4-16 UN-2A
Thread
1-14 UN-2A
Thread
Viton O-Ring
Viton O-Ring
Ø .095
[2.41] 2 Plcs.
Ø .100
[2.54]
Ø 1.650
[41.91]
Keep Out Area
4 Plcs.
Ø .034
[0.86] 8 Plcs.
.650
[16.51]
2.85
[7.24]
.570
[14.48]
.325
[8.26]
1.035
[26.29]
.354
[8.99]
.518
[13.16]
.178
[4.52]
.100
[2.54]
.100 [2.54]
.060 [1.52]
.020 [0.51]
.140 [3.56]
.100 [2.54]
.060 [1.52]
.020 [0.51]
.140 [3.56]
.018
[0.46]
PCB Layout
Direct PCB Mount Receptacle
Low profile receptacle solders
directly to a printed circuit
board (PCB) – ideal for OEMs
who wish to incorporate a
robust, sealed connection into
their field equipment. A sealed
RJ-45 in the smallest possible
package.
Description Part Number
Direct PCB mount
8 pin through-hole receptacle, 1546405-1
front coupling hex nut
Closure Cap
Maintains better sealing
integrity when a connector is
not mated with the receptacle.
Material
Closure Cap: Delrin (black)
Related Product Data
Receptacles: Page 23–25
Adapters: Page 26
Overmolded Cordsets: Page 27
Field-Attachable Plug: Page 28
Introduction
The Circular Sealed RJ-45
connector line of receptacles
offers solutions for Ethernet
field device connectivity in
many challenging operating
environments. All receptacles
are compatible with standard
commercial RJ-45 connectors,
enabling a better solution for
both harsh and benign
environments.
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring: Vition Rubber
Description Part Number
Closure Cap for Receptacles, IP67 rated 1-1546406-1
(with 3.63 [92.2] lanyard)
Closure Cap for Receptacles, IP65 rated 1-1546407-1
Closure Cap for Plug cordset, IP67 rated 1-1546408-1
(with 3.63 [92.2] lanyard)
1-14 UNC Thread
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
24
.195
[4.95]
1.050
[26.67]
1.004
[25.50] Dia.
.940
[23.90]
Ref.
12.00
[304.8]
Cat. 5 Cable
Conduit
Nut
.062
[1.57]
Thick Nitrile
Gasket
.620
[15.70]
1-14 UNC
Thread
.062
[1.57]
Thick Nitrile
Gasket
PCB
Nitrile
O-Ring
Conduit
Nut
1-14 UNC
Thread
Nitrile
O-Ring
.940
[23.90]
Ref.
Ref.
1
.
960
[49.80]
Ref.
1.500
[38.10]
1.300
[33.00]
Ref.
Ref.
PCB
Standard Printed Circuit
Board Receptacle
Highly flexible solution that
enables an OEM or end-user
to solder a cable lead to an
internal Ethernet connection.
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring: Nitrile Rubber
Related Product Data
Mating Connectors
Overmolded Cordsets: Page 27
Field-Attachable Plug: Page 28
Closure Cap: Page 23
Receptacle with PCB Receptacle
with PCB and Cable
Backend Dimensions
of Receptacle
Description Part Number
Receptacle with PC Board 1-1546409-1
Receptacle with PCB & 12" of cable 1-1546410-1
(10 Base-T)
Receptacle with PCB & 12" of cable 1-1546411-1
(568A)
Receptacle with PCB & 12" of cable 1-1546412-1
(568B)
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 25
Bulkhead Pass-Through
Receptacle
The perfect solution to bring
Ethernet into a cabinet or
control box. Simply mount
the bulkhead product in a
panel cutout, mate a sealed
connector on the outside of
the enclosure, and run a com-
mercial patch cord from the
back-side RJ-45 Jack to your
PLC, I/O, or Ethernet Control
Board. No conduit entry is
required.
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring: Nitrile Rubber
Performance Characteristics
Operating Temperature:
-4° to 176°F [-20° to 80°C]
Return Loss: 5 dB @ 100 MHz
Shock/Vibration: Per IEC 60068-2-6
Environmental Rating: IEC IP67
TIA/EIA Rating:
Bulkhead Pass-Through are Category
5e compliant; Direct PCB Mount is
Category 5 compliant; Standard PC
board is not rated – additional
customer termination is required
Knockout Hole for Receptacle:
1.031 [26.19 mm]
Mating Thread: UNC 1"–14
Related Product Data
Mating Connectors
Overmolded Cordsets: Page 27
Field-Attachable Plug: Page 28
Closure Cap: Page 23
Backside RJ-45 Jack
Specifications
Base Material:
Copper alloy w/30 µ-inches gold alloy
Underplating: 2.54 microns of nickel
Mating Cycles: 250 min.
Current Rating: 1.5 Amp
Voltage Rating: 125 V DC
Description Part Number
RJ-45 Bulkhead pass-through 1-1546413-3
with backside RJ-45 jack
RJ-45 Bulkhead pass-through with 1-1546413-4
backside jack and grounding strap
RJ-45 Bulkhead pass-through 1-1546414-4
with 12" of patch cord
RJ-11 Bulkhead pass-through 1-1546415-1
with backside RJ-11 jack
1.500
[38.10]
1.300
[33.00]
Ref.
.840
[21.30]
Ref.
.940
[23.90]
Ref.
Ref.
.520
[13.20]
Ref.
RJ45
Connector
1-14 UNC Thread .062
[1.57]
Thick Nitrile
Gasket
Nitrile O-Ring
Conduit
Nut
.750
[19.05]
.195
[4.95]
1.050
[26.67]
.620
[15.70]
.940
[23.90] Ref.
Length
Cat. 5 Cable
Conduit
Nut
.750
[19.05]
Nitrile O-Ring
1-14 UNC Thread
.062
[1.57]
Thick Nitrile
Gasket
Ref. 1.004
[25.50] Dia.
Receptacle with Backside RJ-45 Jack
Receptacle
with 12" Patch Cord
Backend
of Receptacle
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
26
Female RJ45 Jack
Front View
Locknut not shown
Recommended Max. Panel Thickness:
.236 [6.0]
1.3
[33.0]
Viton O-Ring
1.97
[50.0] Nom.
1" – 14 UNC Thread
M40 x 1.5 Thread
M40 x 1.5 Locknut
1.81 [46.0] A/F, .39 [10.0] Thick
Female-to-Female
Adapter
Viton O-Ring
1" – 14 UNC Thread
Delrin Cover
Female RJ45 Jack
1.97
[50.0] Nom.
1.3
[33.0]
Threaded-Through
Panel Interconnect (M40)
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring:
Nitrile Rubber
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring:
Nitrile Rubber
Performance Characteristics
Operating Temperature:
-4° to 176°F [-20° to 80°C]
Shock/Vibration:
Per IEC 60068-2-6
Environmental Rating: IEC IP67
Mating Thread:
UNC 1"–14
Related Product Data
Closure Cap: Page 23
Related Product Data
Closure Cap: Page 23
Description Part Number
Female-to-Female Adapter 1546574-1
Description Part Number
Threaded-Through Panel Interconnect 1546641-1
M40 thread size
Performance Characteristics
Operating Temperature:
-4° to 176°F [-20° to 80°C]
Shock/Vibration:
Per IEC 60068-2-6
Environmental Rating: IEC IP67
Mating Thread:
UNC 1"–14
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 27
When both cord ends are in a
harsh environment, order the
double-ended configuration
with two industrial sealed plug
connectors; for a cable with
one end in a harsh environ-
ment, and the other in a sealed
or office area, order with one
industrial plug connector and
one commercial grade plug
for a better fit into a standard
patch panel. Various cable
types are available to best
match the requirements of
the applications. Solid core
shielded PUR cable is used for
longer “horizontal cross con-
nection runs”, while stranded
PVC is more appropriate for
shorter “patch cord” appli-
cations where greater cable
flexibility is desired. For
extreme environmental condi-
tions, Proplex™ cable provides
a Kevlar inner wrap and an
unmatched temperature range
–94 °F to +221°F [–70 °C to
+105 °C]. Plugs are available
in both RJ-45 and RJ-11
formats.
The cordsets utilize a standard
RJ-45 plug, but add strain
relief and a locking mechanism
that creates a seal when
mated with a receptacle.
Cordsets can be ordered in
standard or custom lengths
as an overmolded cordset or
plug (see chart below).
2.260
[57.40]
1.120
[28.40]Ref.
Length
Ref.
2.260
[57.40] Ref.
Material and Finish
Insert:
Acrylonitrile-Butadiene-Styrene
(ABS)
Overmold:
Polyurethane (Solid Core & Proplex),
PVC (Stranded)
Coupling Nut:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
Connector Specifications
Recommended Mating Torque:
12 inch-lbs. [1.36 Nm]
Double-Ended Cordsets
Cable RJ-45 Plug Ends Length Part Number
mft
Solid core Industrial (both ends) 1 [3.3] 1-1546451-1
Solid core Industrial (both ends) 5 [16.4] 1-1546451-2
Solid core Industrial (both ends) 10 [32.8] 1-1546451-3
Solid core Industrial/Commercial 2 [6.6] 1-1546451-4
Proplex Industrial (both ends) 2 [6.6] 1-1546452-1
Proplex Industrial (both ends) 5 [16.4] 1-1546452-2
Stranded Industrial (both ends) 2 [6.6] 1-1546453-1
Stranded Industrial (both ends) 5 [16.4] 1-1546453-2
Related Product Data
Mating Connectors
Receptacles: Page 23–25
Adapters: Page 26
Closure Cap: Page 23
Overmolded Cordsets,
Double-Ended
Overmolded cordsets are avail-
able in two configurations.
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
28
2.300
[58.40]
2.000
[50.80] Ref.
.100–.260
[2.50–6.50]
O.D. Cable
Range
Ref.
1.120
[28.40] Ref.
Field-Attachable RJ-45
Plug Connector
Assemble the connection in
the field using a standard
crimping tool, and still enjoy
the same IP67 sealed con-
nection as the overmolded
cordset. Bulk cable (1,000 ft
[304.8 m]) put-ups are avail-
able for both Solid Core PUR
and Proplex cable.
Material and Finish
Receptacle Shell:
Acrylonitrile-Butadiene-Styrene
(ABS) in standard version;
Acrylonitrile-Styrene-Acrylate in
UV stabilized version
O-Ring: Nitrile Rubber
Related Product Data
Mating Connectors
Receptacles: Page 23–25
Adapters: Page 26
Closure Cap: Page 23
Description Part Number
Field-attachable RJ-45 Plug connector, 1546440-1
0.1–0.26 [2.5–6.5] acceptable cable diameter
Circular Sealed RJ-45 Connector – Variant 3 (continued)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 29
Solid Core Cable
Conductors:
24 AWG solid bare copper, .020 [0.51]
Insulation:
.009 [0.23] of cellular polyethylene;
.040 [1.00] nominal dia.
Pair:
2 insulated conductors twisted
together, lay lengths varied between
pairs to minimize cross talk
Core: 4 pairs cabled together
Binder: Polyester tape, minimum
20% overlay min.
Shield:
Aluminum/polyester tape,
20% overlay min.
Drain Wire: 24 AWG stranded (7/32)
tin plated copper
Jacket: Black polyurethane .025
[0.64] nom. thickness
Operating Temperature:
–4° to 176°F [–20°C to 80°C]
Diameter:
.245 [6.22] nom.
Wiring Sequence:
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance:
5.6 nF/100 meter, max.
Velocity of Propagation:
72% nom.
Conductor DC Resistance:
9.38 Ω/100 meter, max.
Impedance:
100 Ω±15 Ω
Delay Skew:
45 nS/100 meter, max.
TIA/EIA Rating:
Category 5e
Bulk Cable Specifications Stranded Cable
Conductors:
24 AWG stranded tinned copper
Insulation:
Polyolefin .037 [0.94] nominal
diameter
Pair:
2 insulated conductors twisted
together, lay lengths varied between
pairs to minimize cross talk
Core: 4 pairs cabled together
Binder: Polyester tape, minimum
20% overlay min.
Jacket: Black PVC .025 [0.64] nom.
thickness
Operating Temperature:
-4° to 176°F [-20° to 80°C]
Diameter:
.220 [5.59] nom.
Wiring Sequence:
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance:
15 pF/FT
Velocity of Propagation:
70% nom.
Conductor DC Resistance:
9.0 Ω/100 meter, max.
Impedance:
100 Ω±15 Ω
Delay Skew:
10 nS/100 m typ.; 25 nS/100 m max.
TIA/EIA Rating:
Category 5e
Kevlar Wrapped Cable
Conductors:
26 AWG stranded bare copper
Insulation:
Color coded HFFR, halogen free,
.035 [0.90] nominal dia.
Pair:
Cabled w/ Kevlar strength member
and tape wrapped
Core: 4 pairs cabled together
Shield:
Inner: Aluminum mylar,
100% coverage;
Outer: Tinned copper braid,
80% coverage
Jacket: Black urethane .059 [1.50]
nom. thickness
Operating Temperature:
-94° to 221°F [-70° to 105°C]
Diameter:
.287 [7.30] nom.
Wiring Sequence:
Choice of TIA/EIA 568A or 10 Base-T
Electrical @ 20°C
Capacitance:
4.6 nF/100 meters
Propagation Delay:
5.2 ns/m max.
Conductor DC Resistance:
15.0 Ω/100 meter, max.
Impedance:
100 Ω± 15 Ω
Delay Skew:
20 nS/100 m typ.; 25 nS/100 m max.
TIA/EIA Rating:
Category 5
Frequency Attenuation NEXT
(MHz) (dB/100 M nom.) (dB nom.)
1.0 2.0 65.3
4.0 4.1 56.3
10.0 6.5 50.3
16.0 8.2 47.3
20.0 9.3 45.8
31.25 11.7 42.9
62.5 17.0 38.4
100.00 22.0 35.3
Frequency Attenuation NEXT
(MHz) (dB/100 M nom.) (dB nom.)
1.0 1.9 76
4.0 3.9 72
16.0 7.9 61
20.0 9.0 60
31.25 11.0 55
62.5 15.9 53
100.00 20.7 50
Frequency Attenuation NEXT
(MHz) (dB/100 M nom.) (dB nom.)
1 3.15 62
4 6.45 53
16 12.3044
20 13.8042
31.25 17.7040
62.5 25.6035
100 33.0032
Numerical Index
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
30
Part Number Page
0-0207445-1 19
0-0208652-1 19
0-0603995-2 15
0-1546405-1 23
1-1546406-1 23
1-1546407-1 23
1-1546408-1 23
1-1546409-1 24
1-1546410-1 24
1-1546411-1 24
1-1546412-1 24
0-1546413-3 25
0-1546413-4 25
0-1546414-4 25
1-1546415-1 25
0-1546440-1 28
1-1546451-1 27
1-1546451-2 27
1-1546451-3 27
1-1546451-4 27
1-1546452-1 27
1-1546452-2 27
1-1546453-1 27
1-1546453-2 27
0-1546574-1 26
0-1546641-1 26
0-1546876-1 19
0-1546876-2 19
0-1546877-1 19
0-1546907-1 19
0-1546907-2 19
0-1546908-1 19
0-1711501-1 13
0-1711511-2 13
0-1711511-3 13
0-1711511-4 13
0-1711511-5 13
0-1711511-6 13
0-1711511-7 13
0-1711511-8 13
0-1711511-9 13
0-1711658-1 13
0-1738601-1 21
0-1738607-1 21
0-1738607-2 21
0-1738611-1 21
0-1776186-1 19
0-1828618-1 20
Part Number Page
0-1828618-2 20
0-1828619-1 20
0-1828619-2 20
0-1828740-1 20
0-1903526-1 04
0-1903527-1 04
0-1918177-1 20
0-1939707-1 15
0-1939707-1 14
0-1939707-1 05
0-1939707-1 04
0-1939708-1 15
0-1939708-1 14
0-1939708-1 05
0-1939708-1 04
0-1981897-1 15
0-1981897-1 14
0-1981897-1 05
0-1981897-1 04
0-1981944-1 15
0-1986172-1 19
0-1987004-1 05
0-1987004-2 05
0-1987029-1 08
0-1987029-2 08
0-1987030-1 08
0-1987030-2 08
0-1987031-1 06
0-1987031-2 06
0-1987032-1 06
0-1987032-2 06
0-1987033-1 06
0-1987033-2 06
0-1987150-1 12
0-1987152-1 11
0-1987155-1 10
0-1987155-2 10
0-1987195-1 10
3-1987195-3 10
0-5349565-1 16
0-5349565-2 16
0-5349565-3 16
0-5349565-5 16
1-5349565-0 16
0-5349567-1 16
0-5349567-2 16
0-5349567-3 16
0-5349567-5 16
Part Number Page
1-5349567-0 16
0-5349578-1 16
0-5349578-2 16
0-5349578-3 16
0-5349578-5 16
1-5349578-0 16
0-5349580-1 16
0-5349580-2 16
0-5349580-3 16
0-5349580-5 16
1-5349580-0 16
0-6206615-1 16
0-6206615-2 16
0-6206615-3 16
0-6206615-5 16
1-6206615-0 16
0-6206619-1 16
0-6206619-2 16
0-6206619-3 16
0-6206619-5 16
1-6206619-0 16
0-6206623-1 16
0-6206623-2 16
0-6206623-3 16
0-6206623-5 16
1-6206623-0 16
0-6348260-1 16
0-6348260-2 16
0-6348260-3 16
0-6348260-5 16
1-6348260-0 16
0-6536463-1 16
0-6536463-2 16
0-6536463-3 16
0-6536463-5 16
1-6536463-0 16
0-6536464-1 16
0-6536464-2 16
0-6536464-3 16
0-6536464-5 16
1-6536464-0 16
0-6536508-1 16
0-6536508-2 16
0-6536508-3 16
0-6536508-5 16
1-6536508-0 16
0-6536509-1 16
0-6536509-2 16
Part Number Page
0-6536509-3 16
0-6536509-5 16
1-6536509-0 16
0-6536510-1 16
0-6536510-2 16
0-6536510-3 16
0-6536510-5 16
1-6536510-0 16
0-6536967-1 16
0-6536967-2 16
0-6536967-3 16
0-6536967-5 16
1-6536967-0 16
Restriction on the Use of Hazardous Substances (RoHS)
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications. 31
At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more
than 1.5 million end items/components for RoHS compliance, and issued new part numbers
where any change was required to eliminate the restricted materials. Part numbers in this catalog
are identified as:
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise.
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006
that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain
electrical and electronic products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical
accessories.
Non-RoHS Compliant
These part numbers are identified with a “” symbol. These products do not comply with the
material restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A “” symbol identifies these part numbers. These products do not fully comply with the European
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not
contain any of the other five restricted substances above allowable limits). However, these prod-
ucts may be suitable for use in RoHS applications where there is an application-based exception
for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available
with links to more detailed information. You can also submit RoHS questions and receive a
response within 24 hours during a normal work week. The Support Center also provides:
■Cross-Reference from Non-compliant to Compliant Products
■Ability to browse RoHS Compliant Products in our on-line catalog:
http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do
■Downloadable Technical Data Customer Information Presentation
■More detailed information regarding the definitions used above
So whatever your questions when it comes to RoHS, we’ve got the
answers at www.tycoelectronics.com/leadfree
RoHS
Customer
Support
Center
Restriction on the Use
of Hazardous Substances
(RoHS)
Engineering Notes
Industrial Ethernet Products Catalog 1654253-2
Issued 9-2007
All specifications subject to change. Consult Tyco Electronics for latest specifications.
32
www.tycoelectronics.com
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www.tycoelectronics.com
AMP, AMP NETCONNECT, TE Logo and
Tyco Electronics are trademarks
© 2007 Tyco Electronics Ltd.
1654253-2 Issued 9-2007 5M ST
