Complete Communication Solution for Harsh Environments. www.hubbell-solutions.com/HI-Impact From the most severe industrial to punishing commercial, HI-IMPACTTM System answers the call . . . In today's competitive market the ability to access "Real Time" data is critical to customer satisfaction. "Real-Time" data supports the global trend of e-commerce, quick-response and vendormanaged inventory systems. Customers and suppliers now have the ability to look at all points in the supply chain, from raw material to finished goods. This ultimately improves responsiveness and provides a competitive edge to be best in class. 2 The global acceptance of Ethernet protocol has pushed RJ45 connectors from the corporate office to the more demanding industrial and harsh commercial environments. This trend has created the need for a more dynamic and robust solution. In these environments the typical mated connection may corrode, wear, clog with debris, and eventually fail. High maintenance costs, downtime and critical failure are the results, where dust, moisture, temperature extremes, EMI, and vibration are commonplace. Hubbell's HI-IMPACTTM system is more than just a connection. It is a complete end-to-end communications solution designed to solve problems in the most severe industrial to punishing commercial environments. . . . Spanning applications from A to Z. Automated Tellers Machines Billboards & Display Educational K-12 University Entertainment & Hospitality Casinos Convention Center Entertainment Fast Food Hotels Resorts Restaurants Stadiums Theme Parks Food Commercial Kitchens Fast Food Industry Food Processing Geological Testing Laboratories Manufacturing Automation Automotive Finishing and Plating Foundries Material Handling Molding Paper Mills Pharmaceutical Process & Control Robotics Welding Stamping Tool & Die Warehouses Marinas Medical Hospitals Mobile Medical Units Military Mining Industries Oil Industries Retail Supermarkets Transportation Airports Bus Stations Subways Train Stations Utility Companies Electric Utilities Refinement & Waste Treatment facilities Vending Machines Wireless Zoos 3 HARSH- A Comprehensive Rating System. Offices Loading Dock Cafeteria Quality Control Warehousing CNC Machines and Work Cells Material Handling Batch Processing Automation Outside Plant 4 www.hubbell-solutions.com/HI-Impact The Hubbell Applications Rating System for Harsh Environments (HARSH-e) simplifies specifying the right product by categorizing environmental conditions into three classes - severe, harsh and tough. s For each environmental condition, identify the level that best describes your application in the HARSH-e table. The most severe environmental condition dictates the HARSH-e level for your application. See the page for the corresponding HARSH-e level for the product set and system components. Research & Development Laboratory HARSHHubbell Application Rating System for Harsh Environments 3 Application Severe 2 Application Harsh 1 Application Tough Dust Enclosures: NEMA 4X Connectors: IP67 and IP66 Totally protected against dust (Dust-tight) Enclosures: NEMA 4/12/13 Connectors: IP67 and IP66 Protected against dust, Objects greater than 1 mm Enclosures: NEMA 3R Connectors: IP43 Objects greater than 1 mm i.e., tools, wires, small wires Water Enclosures: NEMA 4X Connectors: IP67 and IP66 Immersion and strong pressure jets Enclosures: NEMA 4/12/13 Connectors: IP67 and IP66 Protected against strong and low pressure jets Enclosures: NEMA 3R Connectors: IP43 Protected against sprays of water to 60 from vertical Corrosion Enclosures: NEMA 4X Stainless Steel: Dust, water and corrosive liquids Connectors: PBT Common oils, chemicals and cleaning agents Enclosures: NEMA 4/12/13 Ice, dust, water, non-corrosive liquids Connectors: PBT Common oils Enclosures: NEMA 3R Falling rain, sleet Connectors: N/A Impact Enclosures: 14 ga., 304 SS Connector Housing: PBT Enclosures: 14 ga., steel Connector Housing: PBT Enclosures: 14 ga., steel Connectors: Thermoplastic Tamper Enclosures: Protected, secured and locked Enclosures: Protected, and optional locked Enclosures: Protected, but not secured Temperature TIA/EIA-568-B.2 TIA/TR 42.9 pending TIA/EIA-568-B.2 TIA/EIA-568-B.2 Vibration TIA/TR 42.9 10-500Hz 5g Acceleration TIA/TR 42.9 10-500Hz 2g Acceleration TIA/TR 42.9 10-500Hz 0.7g Acceleration Ultra-Violet Protected Protected Not Protected www.hubbell-solutions.com/HI-Impact 5 Connector Hardware for Harsh Environments. Vibration TIA-568-B.2 Transmission integrity O-Ring Seal Reliable IP67 and IP66 Maximum Cable Strain Relief Resists pull-out Flexible Double Jacketed Patch Cable PBT Construction Resistant to temperature extremes and impact Resistant to UV, chemicals, cleaning agents and oils Connectors 6 www.hubbell-solutions.com/HIimpact Patch Cords Plates CONNECTOR SPECIFICATIONS Environmental * Ingress Protection: * Corrosion: * UV: * Temperature Range: Standard 3/4" Knockout Simplifies installation IP67 and IP66 (dust and water) Resistant to most common chemicals, cleaning agents and oils UV resistant (HI-IMPACT Housing) TIA/EIA-568-B.2 TIA/TR 42.9 (product pending) Mechanical * Vibration - Frequency Range: 10-500Hz - Acceleration: 5g * Mating Cycles: 750 minimum * UL 1863 listed Material * Connector Housing: * Nose Contacts: * IDC 110 Contacts: PBT, UL94V-0 Beryllium copper with a minimum of 50 micro-inch gold plating over nickel under plating Phosphor bronze with 100 micro-inch tin lead 60/40 plating over nickel under plating Electrical * ANSI/TIA/EIA-568-B.2-1 (Category 6) * ANSI/TIA/EIA-568-B.2 (Category 5e) * Supports TIA/TR42.9 Industrial Draft * Supports 4 times IEEE 802.3af DTE power specifications * Exceeds IEEE 802.3ab Gigabit specifications to < 1 * 10-13 Standard Hubbell Keystone Opening Provides migration path Certifications * UL Listed * cUL Listed * CSA Certified * 3rd Party Verified Category 6 and 5e component User-Friendly Quick Connect Positive indication when fully engaged Boxes www.hubbell-solutions.com/HIimpact Cabinets Delivery 7 3 Severe Environments HARSH-e3 applications are punishing environments where extreme temperatures, EMI, vibration and exposure to corrosive materials may be present. Typical Severe Environment Applications Food Processing Manufacturing Automation Automotive Finishing and Plating Foundries Molding Paper Mills Process & Control Robotics Welding Stamping Tool & Die Marinas Pharmaceutical Utility Electric Utilities Oil & Mining Refinement & Waste Treatment Facilities HI-IMPACTTM Product Solutions Connectors Cat 5e Cat 5e Coupler *F-Connector *Cat 6 *M12 8 Patch Cords Cat 5e Cat 6 Hybrid Series M12 to RJ45 Enclosures NEMA 4X REBox(R) Consolidation Point *Wireless www.hubbell-solutions.com/HI-Impact Plates and Boxes FS/FD Plates NEMA 4X Control Boxes Portable Outlet Boxes Weatherproof Box Delivery Center Rack TrukTrak(R) LiquidTight(R) Systems Cord Connectors * Coming soon 2004 2 Harsh Environments HARSH-e2 applications are harsh environments where hardware is exposed to regular abuse. Typical Harsh Environment Applications Automated Tellers Machines Billboards and Display Food Commercial Food Fast Food Restaurants Laboratories Manufacturing Automation Material Handling Warehouses Medical Mobile Med Units Pharmaceutical Retail Transportation Airports Bus Stations Subways Train Stations Zoos HI-IMPACTTM Product Solutions Connectors Cat 5e Cat 5e Coupler *F-Connector *Cat 6 Patch Cords Cat 5e Cat 6 Enclosures NEMA 4/12/13 REBox(R) Consolidation Point *Wireless Plates and Boxes Plates NEMA 4/12/13 Control Boxes Portable Outlet Boxes Die-cast Box Delivery Center Rack TredTrak(R) LiquidTight(R) Systems * Coming soon 2004 www.hubbell-solutions.com/HI-Impact 9 1 Tough Environments HARSH-e1 applications are more demanding than typical commercial environments. Hardware is exposed to occasional rough use. Typical Tough Environment Applications Hospitality and Entertainment Aquariums Amusement and Family Entertainment Casinos Convention Centers Hotels Resorts Stadiums Theme Parks Educational K-12 University Grocery/Deli HI-IMPACTTM Product Solutions Connectors Cat 5e Cat 6 Cat 5e Coupler 10 Patch Cords Cat 5e Cat 6 Enclosures NEMA 3R REBox(R) *Wireless www.hubbell-solutions.com/HI-Impact Plates and Boxes Communication Frames Flip Covers Bell(R) Boxes Work Boxes Secure-ITTM Plate Delivery Center Rack TredTrak(R) LiquidTight(R) Systems HARSH- A Comprehensive Rating System. Dust Corrosion Water Impact Tamper Temperature Ultra-Violet Vibration www.hubbell-solutions.com/HI-Impact 1 TOUGH Environments 2 HARSH Environments 3 SEVERE Environments Communication Solutions for Harsh Environments HI-ImpactTM Plates Call for additional product information HI-ImpactTM Connectors Call for additional product information HI-ImpactTM Boxes Call for additional product information Stainless Steel Type Cat 6 Cat 5e Cat 5e In-Line Coupler Cat 5e Shielded M12 MicroQuick, 4-position, Male Cat. No. HBLHI6* HBLHI5E HBLHI5EC HBLHI5ESC MBMS14314 * Available Q2-2004. Ports Gang Cat. No. 1 1 HBLHISF11 2 1 HBLHISF12 2 2 HBLHISF22 4 2 HBLHISF24 Fiberglass Weatherproof Device Box with Lugs Thermoplastic, 4-Point FS/FD, 1-Gang Ports Color 1 Gray 2 Gray 1 Yellow 2 Yellow Cat. No. HBLHI14GY HBLHI24GY HBLHI114PY HBLHI124PY Knockout 3/4" Color Yellow Cat. No. HBL60CM83 Cast Aluminum Device Box with Lugs Knockout 1/2" 3/4" Color Gray Gray Cat. No. HBLHIFD1L* HBLHIFD2L* * Available Q2-2004. Communication Jacks Flip-Cover, Die-Cast Aluminum, Vertical, 1-Gang Description Category 6 Category 5e XX = Color BK = Black GY = Gray OR = Orange W = White Cat. No. HBL6XX HBL5EXX B = Blue GN = Green R = Red Y = Yellow EI = Electric Ivory OW = Office White TI = Telco Ivory Cat. No. WP26 WPFS26 Flip-Cover, Thermoplastic, Vertical, 1-Gang Cat. No. HBL5222 HBL5221 ** Available Q3-2004. Description Protective Cover Color Gray Gray Cat. No. HBLHIWP05GY* HBLHIWP75GY* NEMA 4X Box Thermoplastic, Gray Ports Cat. No. 1 HBLHI14XGY* 2 HBLHI24XGY* 4 HBLHI44XGY* 6 HBLHI64XGY* Cat. No. HBLHIF** Weatherproof, NEMA 3R Connector Cover Knockout 1/2" 3/4" * Available Q2-2004. Type Device FS/FD Multimedia Connector Description F-type Type Device FS/FD Cast Aluminum Weatherproof Device Box with Lugs Stainless Steel Ports Cat. No. 1 HBLHI1CBSS* HBLHI2CBSS* 2 Cat. No. HBLHIC * Available Q2-2004. HI-ImpactTM Frames Horizontal Weatherproof Gang 1 Cat. No. WP826MHP Vertical Weatherproof Weatherproof Gang 1 2 Cat. No. WP826MP WP8262MP Call for additional product information StyleLine(R) Frames Ports 2 3 4 6 Cat. No. FCX244XX FCX344XX FCX444XX FCX644XX NEMA 4/12 Box Stainless Port 1 2 Steel, Gray Cat. No. HBLHI1CBG* HBLHI2CBG* * Available Q2-2004. Duplex Frames Ports Cat. No. 2 DJOXX 4 DJ106XX xx = Color BK = Black GY = Gray W = White EI = Electric Ivory OW = Office White Portable Outlet with Strain Relief Kit Vertical Secure-ITTM Gang 1 Cat. No. HBLTWPF1GY Port 1 Multiport Cat. No. HBLHI1POB* HBLHIPOB* * Available Q3-2004. www.hubbell-solutions.com/HI-Impact HI-ImpactTM Cords Call for additional product information HI-ImpactTM Enclosures Call for additional product information HI-ImpactTM Delivery Call for additional product information PolyTuff Conduit HI-Impact to HI-Impact Connector Type Cat 6 Cat 5e Cat 5e, Shielded F-type M12, 4-position female Cat. No. HBLHI6XXEE* HBLHI5EXXEE HBLHI5ESXXEE** HBLHIFXXEE** HBLHIM12XXEE** HI-Impact Connector to RJ-45 Type Cat 6 Cat 5e Cat 5e, Shielded F-type M12, 4-position female Cat. No. HBLHI6XXAE* HBLHI5EXXAE HBLHI5ESXXAE** HBLHIFXXAE** HBLHIM12XXAE** Type Cat 6 Cat 5e Cat 5e, Shielded XX = Length Cat. No. HBLHI6XXAA* HBLHI5EXXAA HBLHI5ESXXAA** 03 = 3' 10 = 10' 20 = 20' 05 = 5' 12 = 12' 25 = 25' 07 = 7' 15 = 15' ** Available Q3-2004. HI-ImpactTM Plugs and Cable Call for additional product information Type Cat 5e Plug Cat 5e Patch Cable, 100' F-type Connector RG-59 Patch Cable, 100' ** Available Q3-2004. Height 24" 36" 48" 36" 48" Cat. No. HBLHI5EP HBLHIPC100 HBLHIFP** HBLHIFC100** HI-ImpactTM Cord Connectors & Grips NEMA 4/12/13, Gray Type Unloaded Unloaded Unloaded Loaded Loaded Cat. No. HBLIR2UG HBLIR3UG HBLIR4UG HBLIR3PG HBLIR4PG REBOX(R) NEMA 4X, Stainless Steel Height 24" 36" Type Unloaded Unloaded Cat. No. HBLIR2USS* HBLIR3USS* REBOX(R) NEMA 3R, Gray Height 24" 36" HI-Impact RJ-45 to RJ-45 * Available Q2-2004. REBOX(R) Type Unloaded Unloaded Cat. No. HBLIR2U2R HBLIR2U3R Description SS, 1/2" Aluminum, 1/2" Aluminum, 3/4" Nylon, Gray, 3/4" Cat. No. SHC1022SS SHC1022 SHC1032 SHC1022CR Deluxe Cord Connectors, Description SS, 1/2" SS, 3/4" Aluminum, 1/2" Nylon, Gray, 1/2" 0.250" - 0.375" Cat. No. 07401006 07401013 CG406NM 074011332 Description Plywood Backboard 20"H x 19"W 30"H x 19"W 40"H x 19"W Equipment Mounting Bracket, 5U 110/66 Block Mounting Rails (accepts five Cat. No. G1050 G1075 LiquidTight, Metallic Fittings Size Fitting Type 1/2" Straight Male 3/4" Straight Male Cat. No. H0501A H0751A LiquidTight, Non-Metallic Fittings Cat. No. HBLREKBB20 HBLREKBB30 HBLREKBB40 HBLREKZ HBLREK110 Size Fitting Type 1/2" Straight Male 3/4" Straight Male 1/2" SwivelLok(R) Male 3/4" SwivelLok(R) Male Cat. No. P050NGYA P075NGYA PS0509NGY PS0759NGY TredTrak, 5-Channel 100-pair/110-pair blocks) Patch Panel Bracket Bottom-hinged, 4U HBLREK19 Fiber Patch Panel Bracket (accepts 1 FSP panel) HBLREKFP Economy Power Supply Kit, 15A HBLREKP DIN Rail Utility Box, Duplex Description 15A/5A Breaker Duplex, Comm., 2-port Duplex, Comm., 4-port Cat. No. DRUBTVSS15 HBLHIDRUBC2** HBLHIDRUBC4** Description Track, 3' Section End Caps "X" Section "Y" Section Cat. No. HBLTRED5B HBLTRED5ECB HBLTRED5XB HBLTRED5YB TrukTrak, 5-Channel ** Available Q3-2004. Consolidation Point Description Track, 3' Section End Caps Right Turn Left Turn Type SS Gray Size NEMA 4X NEMA 4/12 * Available Q2-2004. Hubbell Wiring Device-Kellems Hubbell Incorporated (Delaware) 1-203-882-4800 www.hubbell-wiring.com Feet 100 100 REBOX(R) Accessories Call for additional product information Cord Connectors, 0.250" - 0.375" Size 1/2" 3/4" Cat. No. HBLTT5B HBLTT5ECB HBLTT545RB HBLTT545LB Cat. No. HBLHICPSS* HBLHICP412G* H5148LC 03/04 www.hubbell-solutions.com/HI-Impact Find out more about your Hubbell HI-IMPACTTM Solution. Hubbell Wiring Device-Kellems Hubbell Incorporated (Delaware) 185 Plains Road Milford, CT 06460-2420 Tel: (203) 882-4800 Fax: (800) 255-1031 www.hubbell-wiring.com H5148 03/04 www.hubbell-solutions.com/HI-Impact Hubbell Premise Wiring Hubbell Incorporated (Delaware) 14 Lord's Hill Road Stonington, CT 06378-0901 Tel: (800) 626-0005 Fax: (860) 535-8328 www.hubbell-premise.com B-HI6 03/04