QUALIFICATION TEST REPORT ax 22 Xt BR SR ES SS 040 11/070 Il MULTI-LOCK I/O Connector Combi Type 501- 5152 REY. O1 Product Specification : 108- 5452 Rev. Al Reference Test Report No. Date : 93 February 2006 Classification : Unrestricted Prepared by Reviewed by Reviewed by Approved by ra y \ Co I BO eyama Sv heed | 2 OL T. Sagawa K. Aoyama S. Ukai | M. Oshima Reliability | P/E Engineer P/E Manager Analysis Chief Q/A Manager Layer | etectronics Kawasaki, Japan1.1 12 1.3 1.4 1.1 1.2 1.3 1.4 501-5152 Rev. 01 fh Ew tt BA fy ARES 040 L/O70 I we Foy yaRe AYER Yar Hy 4 SOMBRE 108-5452 CHES HATRED BAICSGR LUV ADTHEMT ZrO KTH, i FA ae ARGH it 040 TU veto y yaa, Hy AVY ER-YavL IA TORAH, BROKER BOMBER OW CIR oRRRAR Se ML TS, 7x fl oh WSS RSIS 19947E OH 16 199411 8A CK GbR, fi a O40 1/070 VU FOY AY TAY SAY ER-YAYHATIA, BY OMB 108-5452 - OPER BRRILSRL TMK, 8S BER AM DIitO40 1 O70T Y-U-AOVNF UY ATAPI NAVER-YavyATtHS, Introduction Testing was performed on the 040 11/070 Il MULTI-LOCK I/O CONNECTOR COMBI TYPE to determine if it meets the requirements of AMP Specification, 108-5452. Scope This report covers the electrical, mechanical and environmental performance requirements of the 040 1/070 1 MULTI-LOCK I/O CONNECTOR COMBI TYPE. The qualification testing was performed between 1 Sep, 1994 and 18 Nov, 1994. Conclusion The 040 0/070 0 MULTI-LOCK I/O CONNECTOR COMBI TYPE meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-5452, - Product Description This connector is 040 H & 070 Il series MULTI-LOCK CONNECTORS OF COMBINATION TYPE. (1/9)1.5 1.5 ah BRAT OAM Y AT AP OSMEBIEM EI LOMO MSsher, ULFO Ro Test Samples 501-5152 oa Samples were taken randomly from current production. The following samples were used : WwW #. Product No. C-316991-D 040 II 104i vy SH y eR TU L4-1376019-0 070 II 16 Pos. Cap Assembly L4-316993-0 040 I 208 yy PP vy eEY TV 040 If 20 Pos. Cap Assembly L1-853105-C] Li-179059-0 H-178091-D L1-316370-0 [-1123630-0 L1-353110-0 O-316988-0 040 II 10 Pos. Plug Assembly O)-179054-0 O40 IL 16S STF eT TY L-179093- 070 II 16 Pos. Plug Assembly C-179057-O 040 Tl 208 7S 77 eV TU O-316371-0 L1-316372-(4 040 II 24 Pos. Plug Assembly L)-353112-0 040 Tl 248 7S STP eV TY 0-353107-0 040 IT 24 Pos. Plug Assembly (4-1123632-0 040 I 24th SSFP eT TY 64 IT Receptacle Contact (M) J-175265-O 040 IVE e7 rays (8) 040 IT Receptacle Contact (8) (-175268-00 CMU Ue ATFS7NAYA7> (S) 070 I Receptacle Contact (8) O-175269- OmOTI UR TFFANAYAY) (M) 070 II Receptacle Contact (M) fig.1 (279) BURL a BRBR IC (EA &: 901-5152 = Rev. OL 2. RmeERAS 2. Test Contents Ae a 52 JA 6 aA z #& {F #1] . Judge No. Test Items Requirements ment #2 on O tea ie ou Ae Sy RA Lk) ee & QV, 48 | Confirmation of Product | Inspect visually per applicable Quality Inspection Plan Ac (QIP) cept- able BB S & TE FE Electrical Requirements te: S HK fi |) Hs lomo FP & 22) ( U - b ~ Ww ) [RERR; 20mOLF (040 1) 4 0 HW; 38mQoNr pod AGRE; LOmOLAT (O70) Termination Resistance | Initial ;10 m0O Max. Ac- (Low Level) Final; 20m0 Max. (040 11) cept- Initial ;8 mQ Max. able Final; 10m0 Max. (076 1) #& tk tH | M1eomaWt & 2.3 Pe Insulation Resistance Initial ; 100 MO Min. Ac- cept- able fit EF FE | FA, GRER 1000kV AC, (50) Hz, 12h, Be L 24 (0 4 | Dielectric withstanding Initial/Final 1000 kV AC, (50 Hz), 1 minute Ac- Voltage No abnormality allowed cept- able . ) - FF Bo ht fl pALF Ce 25 fd te Current Leakage 1 vA Max Ac- cept- able Fig. 2 G# < ) (to be continued) (3/9)501-5152 Rev. 01 ae al 52 GAG a ea ge fF 4] : Judge No, Test Items Requirements ment 2 i * 4 4% Ww |[8Adc,457 ON, 155 (0401) e 2.6 OFF, 300 4 4 7 48 OHH (I-A) 20m0 LF 10Ade,455ON,15 (0701) OFF, 3004 4 7 Po ein (Bb) 1OmOW FP Current Cycling 3 Adc, 45 Min.ON,15 Min. (040 I) Ac- OFF, 300 cycles cept- Final: 20 mf Max. able 10 Ade, 45 Min.ON,15 Min. (070 I) OFF, 300 cycles | Final: 10 m2 Max. iii x= + Fw |25C LAF (040 I) & 2.7 BSR HL BA 4 30C LAF (070 IL) | eee nee ee nf PERE IOA ed Temperature Rising 25C Max. (040 I) Ac- Test Current3 A cept- 30C Max. (070 IF) able Test Current 10 A. @ nt tt A |14ABTCOARON (040 1) = 28{ TAME COOPMON 70D) 8 Over Current Loading Current 14 A, 60 minutesON (040 11) Ac- Current 27 A, 60 minutesON (070 I) cept- able im fc 6&9 TE FE Mechanical Requirements Hoar #8 5] oR oH = mm? N WE & 2.9 0.3 58.8 6 0.5 88.2 0.85 127 1.25 167 po $3 (Es HE 200 mm/ ___| Crimp Tensile Strength Wire mm? N (kgf Min. Ac- 0.3 58.8 cept- able 0.5 88,2 0.85 127 1.25 167 Operating Speed : 200 mm/minute. Fig. 2 @ < ) (to be continued) (4/9)Rev. 01 501-5152 I ae OR 6 OG vo s fF +I No. Test Items Requirements Judge ment * A b fR fF A [59N UAE Ss 2.10 REALE F 200mm/ (AAI) ii 20N LE Ph YEA F 200mm BAM) Post Retention Force 59 N _ Min. Ac- Head Operating Speed: 200 mm/minute (Adirection) cept- 20N - Min, able Head Operating Speed: 200 mm/minute (B direction) I * 7 F tH AW |784N LAF (040 1 20 48) & 2.11 REA E F 100 mm/s 1 98.0N LAF (070 0 16 ti) Pon eeaeeene h PRIRAR SK Omm/ Connector Mating Force | 78.4.N Max. (040 I 20 Pos) Ac- Head Operation Speed : 100 mm/minute cept- 98.0 N _Max. (070 I 16 Pos) able Head Operation Speed : 100 mm/minute ah % 5 ik 1784N BLE (040 I 20 #8) a 2.12 #a(E AE F 100 mm/> i 98.0 N JAE (070 I 16 #8) Peed REARS F 100mm sy Connector Unmating 73.4N Min. (040 I! 20 Pos) Ac Force Head Operating Speed : 100 mm/minute cept- 98.0N Min. (070 Il 16 Pos) able Head Operating Speed : 100 mm/minute iit A ER | MR LPT 504+ 4 7, GREE 100 mm/s e 2.13, ( ARR be | 1B Durability Repeated mating/unmating for 50 cycles at a rate of Ac- (Repeated Mating/ 100 mm/min, cept- Unmating) able 2c E 9 fit A Te |SAPYO-ALAEL, HATHA LAKE CHAM e 2.14 CEA MRE GA Amite WNODACCLS, 4 Mao 2RMoORSRE TOC on, TSR po Se SRE IAP MEL TION AD MAT Od] Resistance to Kojiri Hold cap connector on the bench, under a state of plug Ac- connecior inserted, pull the plug connector atrightangles | cept- in front-rear, and right-left directions. Pullatthe twostep [able of depth, as shown Fig. 8, then draw out. Repeat for 10 cycles. Fig. 2 Gi < ) (to be continued) (5/9)901-5152 ~- Rev. 01 Ine a @ Ja 6 yo OF +E No. Test Items Requirements Judge ment dk #) ( & A # ) |10-50-10HV/85 Ei, 66.6 m/s2(6.8G) (040 1) & 2.15 SiR 1.36mm X AM 4ER YZR AR 2B Eel 48 PB MB lL 10 usec CR BW IL, 20 mQ LAF (#9) 10-50-10 H2z/8 37 fil. 66.6 m/s2(6.8G) (070 I) SgRIE 136mm XA 4] YAZ8 77] 20 hel RRB 10 psec CABWILE, PL 10 m0 LAE) ee Vibration 10-50-10 Hz/8 minutes, 66.6 m/s2(6.8G) (040 I) Ac- (Low Frequency) Amplitude : 1.36 mm, X Axes: 4hours, ,ZAxes:2hours jcept- each able No electrical discontinuity greater than 10 psec shall occur. 20 m2 Max. (Final) 10-50-10 Hz/8 minutes, 66.6 m/s? (6.8G) (070 H) Amplitude : 1.36 mm, X Axes: 4 hours, Y, Z Axes : 2 hours each : No electrical discontinuity greater than 10 gsec shall occur. 10m Max. (Final) oA HK ft i fe LAA RR 23045C. PAZ 727 7ALP WI 100 & a16f 0 WHULBREVE LE de He Solderability Solder Temperature : 23045 C, Flux 7 4 7 7 100 Ac- Wet solder coverage : 95 % Min. cept- able aay? Oy 7 RE 198.0N BLE =) @AT| od PAPAS F 20mm/F ie Connector Locking 98.0 N Min Ac- Strength Head Operating Speed : 20 mm/minute. cept- . able a4 9% b tH |98.0N DE e 218) ( = #@ fe sk ) [PACS F 200mm e. Contact Retention Force | 98.0 N Min Ac- (with Double Locking) Head Operating Speed ; 200 mm/minute. cept- able Fig. 2 (#4 4 ) (End) (6/9)901-5152 = Rev. 01 3. Hanser ROD SRE 3. Produet Qualification Test Sequence BER FZ Ie 7 / Test Group BERTH 3 Test Items 1iel3}tal{sle6l7[s8]9 {10l}i {124 13] 14 ASR IIR FE / Test Sequence (a) Si oo OVER E Confirmation of Product | 1} 1+1])1/}1]1]/1]274} 2} 2} 17141 SKIN Termination Resistance 2,4 2 4 (A2-UXN) (Low Level) 6,8 ene Dielectric withstanding 9 Voltage FERRI ET Insulation Resistance 2 Y- 7 Bit Current Leakage 2 im BE bt Temperature Rising 2 Biv 4 7 Current Cycling 7 1h Tat TF) Over Current Loading 2 . Vibrati 4B) (RAI) wee 3 (Low Frequency) TRF YTRAD Connector Mating Force 2 SRY HALEN Connector Unmating 9 Force SRY Oy YB Connector Locking 9 Strength Iv9%4 bRFHA | Contact Retention Force 9 (CB fhik) (Double Lock) FE 3 BB 9 | bee oh BE Crimp Tensile Strength 2 mate (Reposted Mating , (EY 5 L HHH) pee ens Unmating) WA RRP EA Post Retention Force 2 CL) RATE Resistance to Kojiri 5 IA TE PT TE Solderability 2 (a) (RPA e id GRR & 7. (Numbers indicate the sequence in which the tests are performed. (7/9)501-5152 = Rev. 01 4, BRA 4. Test Result ae eames ets BUELL Result awa | 2 Group Pestens Unit set] w | Max. | Min. | Ave. | S$ Spec. | mment Resistance o7o jma| 2 | 32 | 1.6 1.0 124 | 013g | me tne, t 3 ee FHA | 5 /1.8X10441.1 10" 1.6% 10"0.3x 10" 190M sesistance Hm | 2 5 |6.0x10"%3.2x10"|4.8x10%1.0x 10" 100M AE it Ze ro Hil ae FESR ee & ; Dielectric withstanding | Noabnormalities were evident scipnite 5 umeeit #3 | pA 5 | 0.0 0.0 0.00 =| H~ | 7? ue Ma. Leakage 040 I tA] pA 5 | 6.9 3.5 552 | 4 | imave vot EA | pA 5 | 0.0 0.0 0.00 | H ig we Me tA el pA 5187. |-53 6.30 | He | dmaar 6 ain 6 dling 0400 | ma 40/223 |.156 | 1842 | 0.196 |Zemo Man 70 | ma 32/235 | 1.63 | 1.742 | 0.212 | {0 mon 7 Femporatore oaol | c 10 | 3.9 2.4 3.32 | 0.46 aoe Maw. o70H | c 24 116.6 99 fiz73 | 150 | SOC 3 ART . 5 KEL meee Over Current Loading 9 ae 0.3mm? | N 10} 91 79 | 86.0 P38 Min Tene, 040 1 jo.5mm?2 | N wl i120 | 414 118 aes ne 0.85 mm2| N 10 | 195 | 166 188 134 Min 0.3mm2 | N io} 99 93 97 Pes Min 0.5mm2 | N 10 130 120 126 ee ee 070 Il 0.85 mm2| N 10 | 210 184 169 toy Kt } 1.25 mm2| N 10 | 284 261 276 67 Min Ante (8/9)501-5152 = Rev. O1 FAK sch a Jet, i o = Ne fot 3 = i ~ : | Fb 7 72% PRB & fir BURN EAAS Result ARAB jade Test Test It Unit Spec. Group est avems Y Set | N Max. Min. Ave. S pee ment 10 HA bh A 59 Lk te 7 direction N 10 | 200 150 174 59 Min. | Accept. Post 040 3 30 SLE Reten- . Z A ets direction! 10] 43 33 38.5 30 Min. Force : a rection N 10 | 250 180 213 4 Min, 070 I = we 20 Ih direction| 10] 41 21 29.3 20 Min. li THR? TIAN 78.4 LAF Connector Mating - 0400 | N 5} 61 53 57.8 78.4 Max. Force - ovo | N 1of 68 | 56 | 614 gan 12 37 S|IRD 78.4 LF Connector 040 | N 5 68 53 63.5 78.4 Max. Unmating Force E e701 | N 5 | 74 60 68.3 os Man 18 Lamy [odo | ma ao} 19 | 14 | 164] or |2omou Tr Durability 10 mo LVF (Repeated ll mQ 2A Meo y nating) 0700 | ma 39 2.0 1.2 1.62] 029 | 45775 May. 14 OL OIA TE 20 ma LIF Resistance to 040 1 mQ 30 5.2 2.4 3.55 0.70 20 mQ Max. Kojirt lomo LF m _ 0700 |ma 32 24 1.0 1.34] 0.17 116.8 May 15 OD (EE a) 0401 | ma 40| 4.4 15 2.69} 0.66 | 20 moe (Low Frequency) E ovo |mal fae! 46 1.6 2131 0.51 iomo ut IAT ATE 95 % JE 95 % Jhb 16 | Sioderability % 5 95 % Min. 95 % Min. oe 77-0978 logon | N 10 | 263 | 246 256.4 | 4.9 38 we Connector Locking DLE Strength o70l | N 10 | 213 193 197.5 | 58 oe Min 18) WP RY loson | N 4] 135 | a27 | aaza fis4 | 982k Contact Retention - 98 DLE 7 Force (Double Lock) . 5 o70 | N 1G | 273 235 256.9 | 17.8 98 Min. | Accept. (9/9)