POWER TRIPLE LOCK CONNECTORS Quick Reference Guide TE Connectivity (TE) POWER TRIPLE LOCK connector system offers high performance with a functional design. From the audible lock to the many added customer benefits, the POWER TRIPLE LOCK connector system has been specifically developed for better power and signal applications. For 3-in-1 reliability, the system offers 3 enhanced methods of connectivity, making your design connections better in every way. It locks in three ways. Cap (or header) and plug latch together. The CPA-connector position assurance-device locks the cap (or header) and plug together. The TPA-terminal position assurance-device helps assure terminals are fully seated and remain that way. Three material options support standard 105C, high temperature 150C and glow wire applications. Four keying options, multiple colors and snagless design features help assure fast, accurate connections on the assembly line. Up to 15 positions are offered on 6mm spacing. The POWER TRIPLE LOCK connector has been developed for improved power and signal applications. The connector system is ergonomically designed to minimize repetitive fatigue while providing many added customer benefits for performance assurance. For complete 3 in 1 reliability, the benefits include: * Audible `lock' latch provides positive feedback when Cap & Plug are mated, while the ribs surrounding the latch prevent wires from becoming snagged underneath the latch. * Optional Connector Position Assurance (CPA) ensures that, once engaged, the POWER TRIPLE LOCK connector cannot be mistakenly disengaged * Optional Terminal Position Assurance (TPA) ensures that contacts are fully seated within the housing and provides an added measure against contact backout The POWER TRIPLE LOCK connector is available in three levels of housing materials with keying/color code to prevent mismating on the assembly line: Standard 105C: Natural, Purple, Blue, Yellow High temperature 150C: Light Gray, Red, Black, Natural Glow Wire: Dark Gray, Brown, Green, Orange With a centerline space of 6.0mm, the reduced size of the POWER TRIPLE LOCK connector offers high performance with a functional design. POWER TRIPLE LOCK connectors have a low mating force and low insertion force. The POWER TRIPLE LOCK connector has an extensive family line, ranging from panel mount caps to board mount headers in vertical and right angle styles to meet your everyday design needs. APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM POWER TRIPLE LOCK Connector System ELECTRICAL * Voltage rating: 600 VAC or VDC * Current rating: Up to 20 A MECHANICAL * Position sizes: * Single row: 2, 3, 4, 5 * Dual row: 2x3, 2x4, 2x5, and 2x6 * Matrix: 3x3, 3x4, 3x5 * Centerline spacing: 6.0 mm * Row-to-row spacing: 8.1 mm * Operating temperature: * -55 to 105C standard and Glow Wire material * -55 to 150C high temp material SPECIFICATIONS * Product specification: 108-106118 * Application specification: 114-106118 * Product specification (headers): 108-32090 * Application specification (headers): 114-32136 APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM CONTACT WIRE SIZES * 12 AWG (3.3mm2) * 14 AWG (2.1mm2) * 16-19, 2x22AWG (1.30-0.65mm2, 2x 0.34mm2) * 18 AWG (0.82 mm2) * 20-22 AWG (0.34-0.56 mm2) * 2x18 AWG (0.82mm2) * 2x20 AWG (0.56mm2) MATERIALS * Housings: UL 94V-0 * Standard (105C)--PBT Glass Filled * High temperature (150C)--Nylon * Glow wire (750C no flame) per IEC 60335-1--Nylon Glass Filled * Contacts: Tin-plated copper alloy STANDARDS * UL recognized: E28476 * Select caps, plugs, contacts and headers are certified by VDE per IEC 61984 in Certificate 40045889 POWER TRIPLE LOCK Connector System CAP Product Image Part Number Material Style Size Number of Positions 1-1971772-2 Std. Temp. Panel Mount 1 x 2 2 Temp Rating (C) 105 Natural Color 1-1971772-3 Std. Temp. Panel Mount 1 x 3 3 105 Natural 1-1971772-4 Std. Temp. Panel Mount 1 x 4 4 105 Natural 1-1971772-7 Std. Temp. Panel Mount 1 x 5 5 105 Natural 1-1971775-3 Std. Temp. Panel Mount 2 x 3 6 105 Natural 1-1971775-4 Std. Temp. Panel Mount 2 x 4 8 105 Natural 1-1971775-5 Std. Temp. Panel Mount 2 x 5 10 105 Natural 1-1971775-6 Std. Temp. Panel Mount 2 x 6 12 105 Natural 1-1971875-3 Std. Temp. Panel Mount 3 x 3 9 105 Natural 1-1971875-4 Std. Temp. Panel Mount 3 x 4 12 105 Natural 1-1971875-7 Std. Temp. Panel Mount 3 x 5 15 105 Natural 5-1971772-2 High Temp. Panel Mount 1 x 2 2 150 Light Gray 5-1971772-3 High Temp. Panel Mount 1 x 3 3 150 Light Gray 5-1971772-4 High Temp. Panel Mount 1 x 4 4 150 Light Gray 5-1971772-7 High Temp. Panel Mount 1 x 5 5 150 Light Gray 5-1971775-3 High Temp. Panel Mount 2 x 3 6 150 Light Gray 5-1971775-4 High Temp. Panel Mount 2 x 4 8 150 Light Gray 5-1971775-5 High Temp. Panel Mount 2 x 5 10 150 Light Gray 5-1971775-6 High Temp. Panel Mount 2 x 6 12 150 Light Gray 5-1971875-3 High Temp. Panel Mount 3 x 3 9 150 Light Gray 5-1971875-4 High Temp. Panel Mount 3 x 4 12 150 Light Gray 5-1971875-7 High Temp. Panel Mount 3 x 5 15 150 Light Gray 5-2232263-2 Glow Wire Panel Mount 1 x 2 2 105 Dark Gray 5-2232263-3 Glow Wire Panel Mount 1 x 3 3 105 Dark Gray 5-2232263-4 Glow Wire Panel Mount 1 x 4 4 105 Dark Gray 5-2232263-7 Glow Wire Panel Mount 1 x 5 5 105 Dark Gray 5-2232264-3 Glow Wire Panel Mount 2 x 3 6 105 Dark Gray 5-2232264-4 Glow Wire Panel Mount 2 x 4 8 105 Dark Gray 5-2232264-5 Glow Wire Panel Mount 2 x 5 10 105 Dark Gray 5-2232264-6 Glow Wire Panel Mount 2 x 6 12 105 Dark Gray 5-2232356-3 Glow Wire Panel Mount 3 x 3 9 105 Dark Gray 5-2232356-4 Glow Wire Panel Mount 3 x 4 12 105 Dark Gray 5-2232356-7 Glow Wire Panel Mount 3 x 5 15 105 Dark Gray Note: Cap and plug part numbers listed above are for keying option A. Caps and plugs also available in keying options B, C, and D APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM POWER TRIPLE LOCK Connector System PLUG Product Image Part Number Material Style Size Number of Positions 1-1971773-2 Std. Temp. Plug Housing 1 x 2 2 105 Natural 1-1971773-3 Std. Temp. Plug Housing 1 x 3 3 105 Natural 1-1971773-4 Std. Temp. Plug Housing 1 x 4 4 105 Natural 1-1971773-7 Std. Temp. Plug Housing 1 x 5 5 105 Natural 1-1971776-3 Std. Temp. Plug Housing 2 x 3 6 105 Natural 1-1971776-4 Std. Temp. Plug Housing 2 x 4 8 105 Natural 1-1971776-5 Std. Temp. Plug Housing 2 x 5 10 105 Natural 1-1971776-6 Std. Temp. Plug Housing 2 x 6 12 105 Natural 1-1971876-3 Std. Temp. Plug Housing 3 x 3 9 105 Natural 1-1971876-4 Std. Temp. Plug Housing 3 x 4 12 105 Natural Temp Rating (C) Color 1-1971876-7 Std. Temp. Plug Housing 3 x 5 15 105 Natural 9-1971773-2 High Temp. Plug Housing 1 x 2 2 150 Light Gray 5-1971773-3 High Temp. Plug Housing 1 x 3 3 150 Light Gray 5-1971773-4 High Temp. Plug Housing 1 x 4 4 150 Light Gray 5-1971773-7 High Temp. Plug Housing 1 x 5 5 150 Light Gray 5-1971776-3 High Temp. Plug Housing 2 x 3 6 150 Light Gray 5-1971776-4 High Temp. Plug Housing 2 x 4 8 150 Light Gray 5-1971776-5 High Temp. Plug Housing 2 x 5 10 150 Light Gray 5-1971776-6 High Temp. Plug Housing 2 x 6 12 150 Light Gray 5-1971876-3 High Temp. Plug Housing 3 x 3 9 150 Light Gray 5-1971876-4 High Temp. Plug Housing 3 x 4 12 150 Light Gray 5-1971876-7 High Temp. Plug Housing 3 x 5 15 150 Light Gray 5-2232265-2 Glow Wire Plug Housing 1 x 2 2 105 Dark Gray 5-2232265-3 Glow Wire Plug Housing 1 x 3 3 105 Dark Gray 5-2232265-4 Glow Wire Plug Housing 1 x 4 4 105 Dark Gray 5-2232265-7 Glow Wire Plug Housing 1 x 5 5 105 Dark Gray 5-2232266-3 Glow Wire Plug Housing 2 x 3 6 105 Dark Gray 5-2232266-4 Glow Wire Plug Housing 2 x 4 8 105 Dark Gray 5-2232266-5 Glow Wire Plug Housing 2 x 5 10 105 Dark Gray 5-2232266-6 Glow Wire Plug Housing 2 x 6 12 105 Dark Gray 5-2232357-3 Glow Wire Plug Housing 3 x 3 9 105 Dark Gray 5-2232357-4 Glow Wire Plug Housing 3 x 4 12 105 Dark Gray 5-2232357-7 Glow Wire Plug Housing 3 x 5 15 105 Dark Gray Note: Cap and plug part numbers listed above are for keying option A. Caps and plugs are also available in keying options B, C, and D. Glow Wire and High Temp key A and B caps and plugs are certified by VDE per IEC 61984 in Certificate 40045889. APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM POWER TRIPLE LOCK Connector System HEADER Product Image Part Number Material Style Size Number of Temp PositionsRating (C) Color 1969688-2 Std. Temp. PC Board Mount 1 x 2 2 105 Natural 1969688-3 Std. Temp. PC Board Mount 1 x 3 3 105 Natural 1969688-4 Std. Temp. PC Board Mount 1 x 4 4 105 Natural 1969688-5 Std. Temp. PC Board Mount 1 x 5 5 105 Natural 1969694-2 Std. Temp. R/A PCB Mount* 1 x 2 2 105 Natural 1969694-3 Std. Temp. R/A PCB Mount* 1 x 3 3 105 Natural 1969694-4 Std. Temp. R/A PCB Mount* 1 x 4 4 105 Natural 1969694-5 Std. Temp. R/A PCB Mount* 1 x 5 5 105 Natural 1-1969688-2 High Temp. PC Board Mount 1 x 2 2 150 Light Gray 1-1969688-3 High Temp. PC Board Mount 1 x 3 3 150 Light Gray 1-1969688-4 High Temp. PC Board Mount 1 x 4 4 150 Light Gray 1-1969688-5 High Temp. PC Board Mount 1 x 5 5 150 Light Gray 1-1969694-2 High Temp. R/A PCB Mount* 1 x 2 2 150 Light Gray 1-1969694-3 High Temp. R/A PCB Mount* 1 x 3 3 150 Light Gray 1-1969694-4 High Temp. R/A PCB Mount* 1 x 4 4 150 Light Gray 1-1969694-5 High Temp. R/A PCB Mount* 1 x 5 5 150 Light Gray TPA Product Image Part Number For Use With Style Size Number of Temp PositionsRating (C) Color 1971777-2 Std. Temp., High Temp., Glow Wire Locking Plate 1 x 2 2 150 Black 1971777-3 Std. Temp., High Temp., Glow Wire Locking Plate 1 x 3 3 150 Black 1971777-4 Std. Temp., High Temp., Glow Wire Locking Plate 1 x 4 4 150 Black 1971777-5 Std. Temp., High Temp., Glow Wire Locking Plate 1 x 5 5 150 Black 1971778-3 Std. Temp., High Temp., Glow Wire Locking Plate 2 x 3 6 150 Black 1971778-4 Std. Temp., High Temp., Glow Wire Locking Plate 2 x 4 8 150 Black 1971778-5 Std. Temp., High Temp., Glow Wire Locking Plate 2 x 5 10 150 Black 1971778-6 Std. Temp., High Temp., Glow Wire Locking Plate 2 x 6 12 150 Black CPA Product Image Part Number For Use With Style Size Connector 1971789-1 Std. Temp., High Temp., Glow Wire Position Assurance Number of Temp PositionsRating (C) Color NA NA 150 Red Note: Cap and plug part numbers listed above are for keying option A. Caps and plugs also available in keying options B, C, and D. Std. Temp and High Temp Headers are certified by VDE per IEC 61984 in Certificate 40045889. *R/A (Right angle) version mounts parallel to the surface of the PC board and contains a retention feature. APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM POWER TRIPLE LOCK Connector System Receptacles, Tabs and Tools Applicators US/EMEA only Part Number Type Style Wire Size Temp Rating (C) Atlantic Style Pacific Style 1971779-1 Receptacle Std. Receptacle 1971781-1** Receptacle 1971783-1** Receptacle 2151741-1 2-2151741-1 HDE AP Only Hand Tool 1552992-2 2217268-1 12AWG 105 Std. Receptacle 14AWG 105 2151742-1 2-2151742-1 1552993-2 2217266-1 Std. Receptacle 16-19, 2x22AWG 105 2151743-1 2-2151743-1 1552994-2 2217208-1 2217208-1 2238066-1 Receptacle Std. Receptacle 18AWG 105 2151743-1 2-2151743-1 1552994-2 1971785-1** Receptacle Std. Receptacle 20-22AWG 105 2151744-1 2-2151744-1 1552995-2 2217267-1 1971787-1** Receptacle Std. Receptacle 2x18AWG 105 2151745-1 2-2151745-1 1552996-2 2217266-1 1971237-1** Receptacle Std. Receptacle 2x20AWG 105 2151746-1 2-2151746-1 1552511-2 2217267-1 1971780-1 Tab Std. Tab 12AWG 105 2151741-1 2-2151741-1 1552992-2 2217268-1 1971782-1** Tab Std. Tab 14AWG 105 2151742-1 2-2151742-1 1552993-2 2217266-1 1971784-1** Tab Std. Tab 16-19, 2x22AWG 105 2151743-1 2-2151743-1 1552994-2 2217208-1 2217208-1 2238067-1 Tab Std.. Tab 18AWG 105 2151743-1 2-2151743-1 1552994-2 1971786-1** Tab Std. Tab 20-22AWG 105 2151744-1 2-2151744-1 1552995-2 2217267-1 1971788-1** Tab Std. Tab 2x18AWG 105 2151745-1 2-2151745-1 1552996-2 2217266-1 1971238-1** Tab Std. Tab 2x20AWG 105 2151746-1 2-2151746-1 1552511-2 2217267-1 1971779-2 Receptacle HT 150C Receptacle 12AWG 150 2151741-1 2-2151741-1 1552992-2 2217268-1 1971781-2** Receptacle HT 150C Receptacle 14AWG 150 2151742-1 2-2151742-1 1552993-2 2217266-1 1971783-2** Receptacle HT 150C Receptacle 16-19, 2x22AWG 150 2151743-1 2-2151743-1 1552994-2 2217208-1 2217208-1 HT 150C Receptacle 18AWG 150 2151743-1 2-2151743-1 1552994-2 1971785-2** 2238066-2** Receptacle Receptacle HT 150C Receptacle 20-22AWG 150 2151744-1 2-2151744-1 1552995-2 2217267-1 1971787-2** Receptacle HT 150C Receptacle 2x18AWG 150 2151745-1 2-2151745-1 1552996-2 2217266-1 1971237-2** Receptacle HT 150C Receptacle 2x20AWG 150 2151746-1 2-2151746-1 1552511-2 2217267-1 1971780-2 Tab HT 150C Tab 12AWG 150 2151741-1 2-2151741-1 1552992-2 2217268-1 1971782-2** Tab HT 150C Tab 14AWG 150 2151742-1 2-2151742-1 1552993-2 2217266-1 1971784-2** Tab HT 150C Tab 16-19, 2x22AWG 150 2151743-1 2-2151743-1 1552994-2 2217208-1 2217208-1 Tab HT 150C Tab 18AWG 150 2151743-1 2-2151743-1 1552994-2 1971786-2** 2238067-2** Tab HT 150C Tab 20-22AWG 150 2151744-1 2-2151744-1 1552995-2 2217267-1 1971788-2** Tab HT 150C Tab 2x18AWG 150 2151745-1 2-2151745-1 1552996-2 2217266-1 1971238-2** Tab HT 150C Tab 2x20AWG 150 2151746-1 2-2151746-1 1552511-2 2217267-1 **Select contacts are certified by VDE per IEC 61984 in Certificate 40045889. APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM POWER TRIPLE LOCK Connector System THE MAKE FIRST, BREAK LAST POWER TRIPLE LOCK CONNECTOR SYSTEM The make first, break last (MFBL) POWER TRIPLE LOCK connector is designed for applications where there are specific grounding requirements. It allows the ground to be established prior to the power connections being made, and the ground is maintained until after the power connections are broken. This 6.0 mm centerline, POWER TRIPLE LOCK connector offers three positions. It has a new cap, plug, ground tab and receptacle while utilizing other components from the standard POWER TRIPLE LOCK connector family. It provides the secure connection and easy assembly of the POWER TRIPLE LOCK connector family. TECHNICAL DETAILS Electrical * Voltage Rating: 600 VAC/VDC * Current Rating: Up to 12 amps maximum Mechanical * 3 positions, wire-to-panel (or wireto-wire) * Centerline pitch: 6.0 mm (.236 in) Specifications Contacts * Product specification: 108-106147 * New receptacle 2232723-1 (19-16 AWG [.65-1.3 mm2]) * Application specification: 114-106147 * New extended length ground tab 2232724-1 (19-16 AWG [.65-1.3 mm2]) Materials * Housings: Thermoplastic meeting glow wire test (750C no flame) per IEC 60335-1, 5th edition * Existing standard length tab 1971784-1 (19-16 AWG [.65-1.3 mm2]) * Contacts: Tin plated copper alloy * Operating temperature: -55C to 105C HOUSINGS Product Image Part Number Type Style 5-2232362-3 Plug housing 3 position 5-2232353-3 Cap housing 3 position Type Wire Gauge CONTACTS Product Image Part Number Receptacle 2232723-1 Use in all three positions of plug housing 2232724-1 Use in center position of cap housing 19-16 AWG [.65-1.3 mm2] Ground Tab 19-16 AWG [.65-1.3 mm2] Tab 1971784-1 Use in two either positions on side of cap housing OPTIONAL ACCESSORIES Product Image Part Number Type 1971777-3 Terminal Position Assurance 1971789-1 Connector Position Assurance APPLIANCES /// POWER TRIPLE LOCK CONNECTOR SYSTEM 19-16 AWG [.65-1.3 mm2] POWER TRIPLE LOCK Connector System FREQUENTLY ASKED QUESTIONS Q1. What are the operating temperature requirements? The POWER TRIPLE LOCK connector offers all V-0 materials, with standard product made from a PBT material, rated at 105C. For high temperature applications, like cooking, materials are available for 150C. Q2. What is the benefit of choosing glow wire housings? The POWER TRIPLE LOCK connector offers glow wire housings that allow manufacturers of home appliances to comply with the IEC 60335-1 standard. Q3. What are the current and voltage requirements for your application? The POWER TRIPLE LOCK connector has a maximum current rating of 20 amps per line and is rated for 600 VAC or VDC. Refer to product specification 108-106118 (plugs/caps) / 108-32090 (headers) for de-rating chart. Q4. What are the wire size requirements? The POWER TRIPLE LOCK connector can accommodate single wire ranges from 12 AWG to 22 AWG, and double wires from 2X18 AWG to 2X22 AWG. Q5. In what circuit count is the POWER TRIPLE LOCK connector offered? The POWER TRIPLE LOCK connector is available from 2 to 15 positions, with both free hanging and panel mount housings; the printed circuit header version from 2 to 5 positions. Q6. Do I need to use the Connector Position Assurance (CPA) device and the Terminal Position Assurance (TPA) device? The CPA and TPA devices are offered for this POWER TRIPLE LOCK connector as options. Many customers are now asking for these devices in some or all of their applications as added security to help ensure the connector halves remain together once mated and ensure contact retention in each circuit cavity. Q7. Do you offer Terminal Position Assurance (TPA) devices for Matrix (3 row) housings? Yes. The Matrix housings are designed to accept 1 single row and 1 dual row TPA. Q8. What connector keying options are offered for the Power Triple Lock connector? The POWER TRIPLE LOCK connector is available in 4 keying options for all connector ranges. This means that the same position size connector can be used in different harnesses, but with different keying to prevent mismating and different colors to facilitate identification. TE TECHNICAL SUPPORT CENTER USA: +1 (800) 522-6752 Latin/S. America +54 (0) 11-4733-2200 France: +33 (0) 1-3420-8686 Canada: +1 (905) 475-6222 Germany: +49 (0) 6251-133-1999 Netherlands: +31 (0) 73-6246-999 Mexico: +52 (0) 55-1106-0800 UK: +44 (0) 800-267666 China: +86 (0) 400-820-6015 te.com POWER TRIPLE LOCK, TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity`s obligations shall only be as set forth in TE Connectivity`s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. (c) 2017TE Connectivity Ltd. family of companiesAll Rights Reserved. 9-1773465-1 11/17 Revised