Product Specification tyco USB CONNECTOR 108-5983 Flectranics 30 AUG '04 Rev.A 1 Scope : 1.1. Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of AMP USB CONNECTOR. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specification A. 501-5583 : Qualification Test Report 3. Requirements : 3.1. Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials: A. Contact Material : Phosphor Bronze Au plate on contact area and Tin plate on solder Tine all over Ni plate. B. Housing Thermoplastic, UL 94 V-0 C. Shell Front Shell: Material : Brass Tin plated all over Nickel plated Back Shell: Material : Brass All over Nickel plated 3.3 Ratings : A. Voltage Rating : 30 VAC B. Current Rating : 1A Max. per contact C. Temperature Rating: - 40C to 80C 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.1. All tests shall be performed in the room temperature, unless otherwise specified. Rev.A 1 of 6 This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. Revised Per FJB0-0888-04tyca Flectronics USB CONNECTOR Product Specification 108-5983 30 AUG 04 Rev.A 3.5 Test Requirements and Procedures Summary Para. Test ltems Requirements Procedures ae Meets requirements of product | Visual inspection 3.5.1 Examination of Product drawing. 4 P No physical damage Surface Plating: Checked through Meets plating specification of X-rays. 3.5.2 Examination of Plating : Under Plating: Checked through product drawing. Xx . rays, after surface plating is removed. Electrical Requirements Subject mated contacts assembled in . on : housing to 20 mV Max open circuit at 3.5.3 Termination Resistance 30m0Q Max. 10 mA Max. Refer Fig.3 . - . No creeping discharge nor 750 VAC for 1 minute. 3.5.4 DislectNt weanstancing flachover shall occur Test between adjacent circuits of onage Current leakage:1 mA Max. mated and unmated connectors. Impressed voltage 500 VDC for 3.5.5 Insulation Resistance 1000 MO Min. minute. , wo Test between adjacent circuits of mated and unmated connectors. Test between the adjacent circuits of 3.5.6 Capacitance 2pF Max. unmated connector. Frequency : 1kHz Mechanical Requirements Vibration Frequency : 50 to 2000 Hz (Random) No electrical discontinuity Accelerated Velocity : ; reater than 1 y sec. Shall 52.43 mis (5.35 G 3.5.7 | Vibration (Random) | Sas Hu Vibration Diecta.? See Note(a). In each of 3 Mutually perpendicular planes. Duration : 15 minute each Accelerated Velocity:294m/s*(30G) No electrical discontinuity Waveform Half-sine shock Duration :11 msec. 3.58 Physical Shock greater than 1 psec. Shall | Velocity Change :3.4 m/s occur. Number of Drops :3 drops each to See Note(a). normal and reversed directions of X, Y_ and 7 axes, totally 18 drops. Operation Speed : 12.5 mm/min. 3.5.9 | Connector Mating Force 4Pos:35N(3.57 kgf) Max. _| Measure the force required to mate connectors. : Operation Speed : 12.5 mm/min. 3.5.10 Connector Unmating 4Pos:10N(1 kgf) Min. Measure the force required to unmate oree connectors. Apply an axial pull-off load to contact. 3.5.11 | Contact Retention Force 3N (0.31 kgf) Min. (at least 5 seconds) Durability(Repeated Mate Operation Speed : 200cycles/hr. 3.5.12 / Unmating) See Note (a) No.of Cycles:1500 cycles Rev.A This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. 20f6 Revised Per FJB0-0888-04tyca Product Specification USB CONNECTOR 108-5983 Flectronics 30 AUG '04 Rev.A Para. Test Items Requirements Procedures Test connector on PCB. Flow Soldering 3.5.13 Resistance to Soldering Heat No physical damege shall occur. Solder Temperature :260+5C Immersion Duration :10+40.5 sec. Manual Soldering Temperature:350410 C for 3(+1/-0) Seconds. 3.5.14 Solderability Wet Solder Coverage : 95 % Min. Except preconditioning Solder temperature : 24543C Immersion Duration in Flux :5~ 10sec Solder sample : Sn-3Ag-0.5Cu Flux sample:Tamura Chemical Ind. NA-200 (Suitable) Immersion point : 1.60.5mm from the tip of contact tine. Immersion Duration in solder : 3(+1/-0)sec. Manual Solering Temperature : 350410C for 3(+1/-O)sec. Environmental Requirements 3.5.15 Thermal Shock See Noie(a) Mated connector - 55C /30 min., 85 C / 30 min. Making this a cycle, repeat 5 cycles. 3.5.16 Humidity, Steady State See Noie(a) Mated connector 90~ 95%, R.H. 40C 96 hours 3.5.17 Temperature Life (Heat Aging) See Noie(a) Mated connector 85 C, 250 hours 3.5.18 Examination of Whisker-1 (Thermal Shock) No whisker on surface of contact and shell. - 3546C/30 min.,+12545C/30min. Making this a cycle, repeat 500 cycles. 3.5.19 Examination of Whisker-2 (Humidity, Steady State) No whisker on surface of contact and shell. 85 %R.H., 85 C, 500 hours (a)Shall meet requirements of additional test as specified in Test Sequence in Figure 2. Fig. 1 (End) Rev.A This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. 3 of 6 Revised Per FJB0-0888-04tyca Flectronics USB CONNECTOR Product Specification 108-5983 30 AUG 04 Rev.A 3.6 Product Qualification Test Sequence Test Items Test Group 1/2/3{[4]5[6]7]8]9 Test Sequence(b) Examination of Product 1,9 | 1,6] 1,9 | 1,3 1,3 1 1,3 1,3 | 1,3 Examination of Plating 2 Termination Resistance 3,7 | 2,5 Dielectric Withstanding Voltage 48 Insulation Resistance 3,7 Capacitance Vibration(Random) Physical Shock Connector Mating Force Connector Unmating Force Syl aya Contact Retention Force Durability (Repeated Mate/Unmating) 4 | 3(c) Resistance to Soldering Heat Solderability Thermal Shock Humidity(Steady State) 6 Temperature Life(Heat Aging) 4 Examination of Whisker-1 (Thermal Shock) Examination of Whisker-2 (Humidity, Steady State) (b} Numbers indicate sequence in which the tests are performed. (c) Just 10 cycles durability Fig.2 Rev.A This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. 4 of 6 Revised Per FJB0-0888-04tyca Product Specification repens USB CONNECTOR 108-5983 Electronics 30 AUG 04 Rev.A The applicable product descriptions and part numbers are as shown in Appendix. 1. Product Part No. Description 1746311-x USB CONNECTOR Standard Cable Assy, USB Plug ,4Pos.-4Pos. Appendix.1 974325-x Point of wire termination Note: Resistance due to L millimeter of wire shall be removed from all readings. Fig.3 Termination Resistance Measurement Points Rev.A 5 of 6 This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. Revised Per FJB0-0888-04tyca Product Specification repens USB CONNECTOR 108-5983 Electronics 30 AUG 04 Rev.A (Prepared by) $.Chien Date O5JUL'04 (Checked by) T.Futatsugi Date O5JUL'04 (Approved by) W.Kodama Date O5JUL'04 LTR REVISION RECORD ECN DR CHK APP DATE O | RELEASED FJO0-0693-04 $.c T.F H.K O5JUL04 A | REVISED FJB0-0888-04 $.c T.F H.K 30AUG04 Rev.A 6 of 6 This Tyco Electronics AMP controlled document is subject to change. For latest revision call local Tyco. Revised Per FJB0-0888-04