9
Cable Plug
Series 9159
The 9159 series of Board-to-Board interconnect system allows two
PCB's to be mated end-to-end creating strips of LED lighting. Designed
specifically for the unique Solid State Lighting (SSL) market requiring
coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current
rating in the smallest package available. The cabled plug was developed
to bring power and signals onto the PCB’s while keeping the same board
level interface. This allows the designer to build a single PCB with a
receptacle on one end and a plug on the other end to minimize cost and
inventory. Regardless of where the PCB is used in the system, the cabled
plug connector will then create the connection to the outside world. The
optional latch can be inserted into the plug housing to assure positive
attachment to the PCB in harsh environments without having to change
the PCB connector.
Additional components in the 9159 product family include:
• SSL - Horizontal Plug; Standard 2-Piece solution (10-9159)
• SSL - Horizontal Socket; Standard 2-Piece solution (20-9159)
• SSL - Top Load Socket; ZIF style for field reparability (22-9159)
• SSL - Shorting Socket; Two position (58-9159)
• SSL - Retaining Clip; Latches BTB connectors together (80-9159)
9159
Series
11
Prefix
Wire Plug
Soldered
Terminations
XXX
Number of Ways
1
2 Part
PCB Strip
Connector
16
Plating Option
HOW TO ORDER
X
Color Options
01
Connector
Pitch
01 = 3mm Code Color Application
0 Black Industrial
1 White Lighting
Code No of Details
Ways
002 2 Page 10
003 3 Page 11
004 4 Page 12
005 5 Page 13
006 6 Page 14
Code Contact
16 Gold in Contact Area
Tin on Solder Tail
FEATURES AND BENEFITS
• Mates with standard horizontal socket; no need to change any connectors
• 3 Amp current rating; exceeds general market needs
• Wires are soldered into connector with tie wrap strain relief; simplicity
• Optional latch; provides positive attachment to PCB connector
• Available in white; supports SSL market preferences
APPLICATIONS
•
Provided Wire-to-Board capabilities to
standard 9159 2-Piece connector system
• Application Notes; refer to 201-01-123
Optional Cover
See page 15 for ordering code
Optional Latch
See page 16 for ordering code
ELECTRICAL
• Current Rating: 3 Amps / Contact
• Voltage Rating: 125 VAC
ENVIRONMENTAL
• Operating Temperature:
-40ºC to +125ºC
MECHANICAL
• Insulator Material: Nylon: VL94VO
• Contact Material: BeCu / Phos Bronze
• Plating: Gold / Tin over Nickel
• Durability: 10 Cycles
NOTES: Connectors are supplied with cable ties (see page 17).
Covers/Latches are sold separately (see pages 15-16 for ordering codes).
Certification: UL File #E90723
10
Cable Plug
Series 9159
PLUG WIRED
2 WAY 2 PART 9159 LIGHTING CONNECTOR
PACKING DETAILS
CABLE TIES SUPPLIED WITH EACH REEL
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL.
SPARES CAN BE ORDERED, REFER TO PAGE 17.
3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED.
4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9.
5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL
TIN PLATED ON TAILS.
6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700.
7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
11
Cable Plug
Series 9159
PLUG WIRED
3 WAY 2 PART 9159 LIGHTING CONNECTOR
PACKING DETAILS
CABLE TIES SUPPLIED WITH EACH REEL
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL.
SPARES CAN BE ORDERED, REFER TO PAGE 17.
3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED.
4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9.
5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL
TIN PLATED ON TAILS.
6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700.
7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
12
Cable Plug
Series 9159
PLUG WIRED
4 WAY 2 PART 9159 LIGHTING CONNECTOR
PACKING DETAILS
CABLE TIES SUPPLIED WITH EACH REEL
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL.
SPARES CAN BE ORDERED, REFER TO PAGE 17.
3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED.
4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9.
5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL
TIN PLATED ON TAILS.
6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700.
7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
13
Cable Plug
Series 9159
PLUG WIRED
5 WAY 2 PART 9159 LIGHTING CONNECTOR
PACKING DETAILS
CABLE TIES SUPPLIED WITH EACH REEL
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL.
SPARES CAN BE ORDERED, REFER TO PAGE 17.
3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED.
4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9.
5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL
TIN PLATED ON TAILS.
6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700.
7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
14
Cable Plug
Series 9159
PLUG WIRED
6 WAY 2 PART 9159 LIGHTING CONNECTOR
PACKING DETAILS
CABLE TIES SUPPLIED WITH EACH REEL
NOTES:
1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119.
2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL.
SPARES CAN BE ORDERED, REFER TO PAGE 17.
3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED.
4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9.
5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL
TIN PLATED ON TAILS.
6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700.
7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16.
15
Cable Plug
Series 9159
PLUG WIRED COVERS
ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY
2 WAY COVER 60-9159-3302-0X-000
3 WAY COVER 60-9159-3303-0X-000
4 WAY COVER 60-9159-3304-0X-000
5 WAY COVER 60-9159-3305-0X-000
6 WAY COVER 60-9159-3306-0X-000
NOTES:
1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY.
2. OPTION COMPONENT. ORDER SEPARATELY.
3. PACKED IN BAGS, 1400 PIECES PER BAG.
4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION.
5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9.
6. COLOR OPTIONS SEE PAGE 9.
7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS.
8. TO BE ASSEMBLED BEFORE CABLE TIE.
16
Cable Plug
Series 9159
PLUG WIRED LATCHES
ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY
LATCH 60-9159-3402-0X-000
USED ON 2, 4 AND 6 WAY ASSEMBLIES
LATCH 60-9159-3403-0X-000
USED ON 3 AND 5 WAY ASSEMBLIES
NOTES:
1. LATCH AVAILABLE TO RETAIN MATED PLUG.
2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17.
3. PACKAGED IN BAGS, 1400 PIECES PER BAG.
4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9.
5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS.
6. TO BE ASSEMBLED BEFORE COVER.
17
Cable Plug
Series 9159
PLUG WIRED ACCESSORY ORDERING CODES
PLUG WIRED 3 ASSEMBLY OPTIONS
PLUG ASSEMBLY PLUG ASSEMBLY
WITH COVER
PLUG ASSEMBLY
WITH COVER AND LATCH
CABLE TIE
Supplied in bags with each reel of connector assemblys. Color White.
For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag.
Connector Assembly Optional Components
Part Number Cover (see page 7) Latch (see page 8)
11-9159-002-101-X16 60-9159-3302-0X-000 60-9159-3402-0X-000
11-9159-003-101-X16 60-9159-3303-0X-000 60-9159-3403-0X-000
11-9159-004-101-X16 60-9159-3304-0X-000 60-9159-3402-0X-000
11-9159-005-101-X16 60-9159-3305-0X-000 60-9159-3403-0X-000
11-9159-006-101-X16 60-9159-3306-0X-000 60-9159-3402-0X-000
“X” For color option refer to table on page 1.
