Raychem INSTALITE Molded Boots Heat-Shrink Memory Boots For 30% Weight Savings and 30% Quicker Installation Times AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS Raychem INSTALITE Molded Boots High-Performance Heat-Shrink Boots INSTALITE boots are a lighter weight alternative of our -25 heat-shrink boots. Utilizing our expertise in fluid-resistant, modified elastomers, we've created semi-rigid, abrasion-resistant boots that are up to 30% lighter than our standard -25 boots. INSTALITE boots offer the same balance of high-temperature fluid resistance and long-term heat resistance. Performance Characteristics PHYSICAL PROPERTIES INSTALITE -25L Boot Standard -25 Boot LIGHTWEIGHT *2 0% to 30% lighter than standard -25 parts VERSATILE *P art of System 25 harnessing components * Tensile strength: 10 MPa (1450 psi) min. * Ultimate elongation: 400% min. * Specific gravity: 1 (0.05) THERMAL CHARACTERISTICS * * * * * Heat aging (168 hr @ 160C): 400% min. ultimate elongation Heat shock (4 hr @ 215C): 400% min. ultimate elongation Low-temperature flexing (4 hr @ -75C): No cracking Flammability burn time: 120 seconds max Temperature Range: -75C to 150C ELECTRICAL *R esists most common military fuels, oils, and greases * Electrical strength: 15 MV/m (4.6 MV/ft) * Abrasion resistant FLUID RESISTANCE *M eets the requirements of VG 95343 Parts 6 and 18 (Aviation Fuel, Hydraulic Fluids, Lubricating Oil, Cleaning Fluids, Deicers) EASE OF USE *O ptimized interior geometry speeds installation time *A fter 24-hr immersion: 8 MPa (1160 psi) min. tensile strength 300% min. ultimate elongation SPECIFICATIONS *F aster recovery than TE's traditional molded boots * RW-3040: Product specification * ELE-3COP-555: Installation of 90 boot * ELE-3COP-554: Installation of straight boot APPLICATIONS TOOLING * MilitaryGround Systems * Heat gun: CV 1981 * Aerospace INSTALLATION TIME * Marine (Timings are representative across the range based on our codes of practice) * System 25 boot: 2 minutes 24 seconds * System 25L boot: 1 minute 41 seconds Visit www.te.com/INSTALITE to view our installation video. 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AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS PAGE 2 Raychem INSTALITE Molded Boots Part No. H Max. b 10.4 [0.41] Min. a 24 [0.95] J Max. b 5.6 [0.22] P 10% b R 10% b HW 20% b JW Min. b Avg Weight Savings 38 [1.50] 21 [0.83] 1.3 [0.05] 0.9 [0.04] 20% 202K121-25L-0 Min. a 24 [0.95] 202K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 55 [2.17] 32 [1.26] 1.3 [0.05] 1.0 [0.04] 20% 202K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 67 [2.64] 35 [1.38] 1.2 [0.04] 1.0 [0.04] 20% 202K153-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 80 [3.15] 42 [1.65] 1.5 [0.06] 1.0 [0.04] 23% 202K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 99 [3.90] 61 [2.40] 2.0 [0.08] 1.2 [0.05] 28% 202K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 130 [5.12] 72 [2.83] 2.3 [0.09] 1.5 [0.06] 22% 202K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 170 [6.69] 90 [3.54] 1.8 [0.07] 2.0 [0.08] 21% See the latest Specification Control Document for full dimensions Part No. 222K121-25L-0 Min. a 24 [0.95] H Max. b 10.4 [0.41] Min. a 24 [0.95] J Max. b 5.6 [0.22] P 10% b R 10% b S 10% b HW 20% b JW Min. b Avg Weight Savings 25 [0.98] 25 [0.98] 19 [0.75] 1.3 [0.05] 0.5 [0.02] 30% 222K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 32 [1.26] 27 [1.06] 20 [0.79] 1.3 [0.05] 0.8 [0.03] 26% 222K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 39 [1.54] 31 [1.22] 21 [0.83] 1.2 [0.04] 1.0 [0.04] 21% 222K152-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 46 [1.81] 38 [1.50] 26 [1.02] 1.5 [0.06] 1.0 [0.04] 26% 222K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 55 [2.17] 45 [1.77] 30 [1.18] 2.0 [0.08] 1.0 [0.04] 21% 222K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 80 [3.15] 54 [2.13] 35 [1.38] 2.3 [0.09] 1.5 [0.06] 23% 222K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 108 [4.25] 68 [2.68] 42 [1.65] 1.8 [0.07] 2.0 [0.08] 25% See the latest Specification Control Document for full dimensions AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS PAGE 3 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit te.com to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/lighten-the-load AMP, AGASTAT, CII, DEUTSCH, HARTMAN, INSTALITE, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. (c) 2018 TE Connectivity Corporation All Rights Reserved. 1-1773847-4 03/18 AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS