TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A PMC Highlights & Features Universal AC input voltage range Power will not de-rate for the entire input voltage range Full corrosion resistant aluminium casing Conforms to harmonic current IEC/EN 61000-3-2, Class A High MTBF > 700,000 hrs per Telcordia SR-332 Safety approval according to IEC/EN/UL 60950-1 (ITE standard) and EMI to EN 55022, Class B Safety Standards CB Certified for worldwide use Model Number: PMC-12V100W1A Unit Weight: 0.45 kg (0.99 lb) Dimensions (L x W x D): 158 x 97x 38 mm (6.22 x 3.82 x 1.50 inch) General Description The new Panel Mount Power Supply is the latest offering from one of the world's largest power supply manufacturers and solution providers - Delta. The product range offers a nominal output voltage of 12V, a wide temperature range from -10C to +70C and a highly dependable minimum holdup time. The state-of-the-art design is made to withstand harsh industrial environments. What makes the product stands out from the crowd is its lightweight full aluminum body design which can withstand shock and vibration according to IEC 60068-2. Delta's Panel Mount Power Supply also offers overvoltage and overload protection. Using a wide input voltage range design, it is compatible worldwide. The input also includes DC operating voltage from 125-375Vdc. Best of all, this excellent design and quality does not come with a big price tag. Model Information PMC Panel Mount Power Supply Model Number Input Voltage Range Rated Output Voltage Rated Output Current PMC-12V100W1A 85-264Vac (125-375Vdc) 12Vdc 8.34A Model Numbering PM C- 12V 100W 1 A Panel Mount Product Type C - Enclosed Output Voltage Output Power Single Phase No PFC Connector Type A - Terminal Block J - IP20 Connector* L - Front Face* H - Harness* *Options A 1 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) J L H TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Specifications Input Ratings / Characteristics Nominal Input Voltage 100-240Vac Input Voltage Range 85-264Vac Nominal Input Frequency 50-60Hz Input Frequency Range 47-63Hz Nominal DC Input Voltage 125-250Vdc DC Input Voltage Range* 125-375Vdc Input Current < 2.0A @ 115Vac, < 1.1A @ 230Vac Efficiency at 100% Load > 84% @ 115Vac, > 86% @ 230Vac Max Power Dissipation 0% load 100% load < 1.5W @ 115Vac & 230Vac < 18.5W @ 115Vac, < 15W @ 230Vac Max Inrush Current (Cold Start) < 60A @ 115Vac, < 130A @ 230Vac Leakage Current < 1mA @ 240Vac *Safety approval according to IEC/EN/UL 60950-1. Output Ratings / Characteristics** Nominal Output Voltage 12Vdc Factory Set Point Tolerance 12Vdc 2% Output Voltage Adjustment Range 11-14Vdc Output Current 8.34A (100W max.) Output Power 100W Line Regulation < 0.5% typ. (@ 85-264Vac input, 100% load) Load Regulation < 1% typ. (@ 85-264Vac input, 0-100% load) PARD*** (20MHz) < 100mVpp Rise Time < 30ms @ nominal input (100% load) Start-up Time < 1000ms @ nominal input (100% load) Hold-up Time > 15ms @ 115Vac (100% load) > 80ms @ 230Vac (100% load) Dynamic Response (Overshoot & Undershoot O/P Voltage) 5% @ 85-264Vac, 0-100% load (Slew Rate: 0.1A/S, 50% duty cycle @ 5Hz) Start-up with Capacitive Loads 8,000F Max **For power de-rating from 50C to 70C, see power de-rating on page 3. ***PARD is measured with an AC coupling mode, 5cm wires, and in parallel with 0.1F ceramic capacitor & 47F electrolytic capacitor. 2 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Mechanical Case Chassis / Cover Dimensions (L x W x D) Aluminium 158 x 97 x 38 mm (6.22 x 3.82 x 1.50 inch) Unit Weight 0.45 kg (0.99 lb) Indicator Green LED (DC OK) Cooling System Convection Terminal Wire PMC-12V100W1AA M3.5 x 7 Pins (Rated 300V/15A) PMC-12V100W1AJ M3.5 x 7 Pins (Rated 300V/20A) PMC-12V100W1AL M3.5 x 7 Pins (Rated 300V/20A) PMC-12V100W1AH Input: B3P(6-2.3.5)-VH(LF)(SN) Output: B4P7-VH(LF)(SN) PMC-12V100W1AA AWG 22-14 PMC-12V100W1AJ AWG 22-12 PMC-12V100W1AL AWG 22-12 PMC-12V100W1AH AWG 22-18 Noise (1 Meter from power supply) Sound Pressure Level (SPL) < 40dBA Environment Surrounding Air Temperature Operating -10C to +70C Storage -25C to +85C Power De-rating > 50C de-rate power by 2.5% / C Operating Humidity 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 3,000 Meters (9,840 ft.) Shock Test Non-Operating IEC 60068-2-27, 30G (300m/S) for a duration of 18ms 1 times per direction, 6 times in total Vibration Non-Operating IEC 60068-2-6, 10Hz to 150Hz @ 50m/S (5G peak); 20 min per axis for all X, Y, Z direction Over Voltage Category II Pollution Degree 2 Protections Overvoltage Overload / Overcurrent Over Temperature 16V +10%/-5%, SELV output, Hiccup Mode, Non-Latching (Auto recovery) > 120% of rated load current, Hiccup Mode, Non-Latching (Auto recovery) < 75C Ambient Temperature @ 100% load, Non-Latching (Auto-recovery) Short Circuit Hiccup Mode, Non-Latching (Auto-recovery when the fault is removed) Internal Fuse at L pin T3.15AH Degree of Protection IP20 (PMC-12V100W1AJ) Protection Against Shock Class I with PE* connection *PE: Primary Earth 3 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Reliability Data MTBF > 700,000 hrs, as per Telcordia SR-332 I/P: 115Vac & 230Vac, O/P: 100% load, Ta: 25C Expected Cap Life Time 10 years (115Vac & 230Vac, 50% load and 40C) Safety Standards / Directives Safety Entry Low Voltage Electrical Safety SELV (EN 60950-1) TUV Bauart UL/cUL CB Scheme CCC EN 60950-1 UL 60950-1 and CSA C22.2 No. 60950-1 (File No. E191395) IEC 60950-1 GB4943 CE In conformance with EMC Directive 2014/30/EU and Low Voltage Directive 2014/35/EU Material and Parts RoHS Directive 2011/65/EU Compliant Galvanic Isolation Input to Output 3.0 KVac Input to Ground 1.5 KVac Output to Ground 500 Vac EMC Emissions (CE & RE) CISPR 32, EN 55032, FCC Title 47: Class B, GB9254 Immunity Generic Standards: EN 55024 Electrostatic Discharge IEC 61000-4-2 Level 4 Criteria A1) Air Discharge: 15kV Contact Discharge: 8kV Radiated Field IEC 61000-4-3 Level 3 Criteria A1) 80MHz-1GHz, 10V/M with 1kHz tone / 80% modulation Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A1) 2kV Surge IEC 61000-4-5 Level 3 Criteria A1) Common Mode2): 2kV Differential Mode3): 2kV Conducted IEC 61000-4-6 Level 3 Criteria A1) 150kHz-80MHz, 10Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A1) 10A/Meter Voltage Dips and Interruptions IEC 61000-4-11 100% dip; 1 cycle (20ms); Self Recoverable Low Energy Pulse Test (Ring Wave) IEC 61000-4-12 Level 3 Criteria A1) Common Mode2): 2kV Differential Mode3): 1kV Harmonic Current Emission IEC/EN 61000-3-2, Class A Voltage Fluctuation and Flicker IEC/EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Asymmetrical: Common mode (Line to earth) 3) Symmetrical: Differential mode (Line to line) 4 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Block Diagram Device Description PMC-12V100W1AA: Terminal Block PMC-12V100W1AJ: IP20 Connector PMC-12V100W1AL: Front Face PMC-12V100W1AH: Harness 1) 2) 3) 5 Input & Output terminal block connector DC Voltage adjustment potentiometer DC OK control LED (Green) All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Dimensions L x W x D: 158 x 97 x 38 mm (6.22 x 3.82 x 1.50 inch) (PMC-12V100W1AA: Terminal Block) Engineering Data Output Load De-rating VS Surrounding Air Temperature Note 1. 2. 3. Fig. 1 De-rating for Vertical and Horizontal Mounting Orientation > 50C de-rate power by 2.5% / C 4. 5. 6 Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graph shown in Fig. 1. If the output capacity is not reduced when the surrounding air temperature exceeds its specification as defined on Page 3 under "Environment", the device may run into Over Temperature Protection. When activated, the output voltage will go into bouncing mode and will recover when the surrounding air temperature is lowered or the load is reduced as far as necessary to keep the device in working condition. In order for the device to function in the manner intended, it is also necessary to keep a safety distance as recommended in the safety instructions while the device is in operation. Depending on the surrounding air temperature and output load delivered by the power supply, the device housing can be very hot! If the device has to be mounted in any other orientation, please contact info@deltapsu.com for more details. All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Output Load De-rating VS Input Voltage No output power de-rating across the entire input voltage range Assembly & Installation Mounting Mounting holes for power supply assembly onto the mounting surface. Power supply shall be mounted on minimum 2 mounting holes using M3 screw minimum 5 mm (0.20 inch) length. This surface belongs to customer's end system or panel where the power supply is mounted. Connector. Side Mounting (Vertical) Base Mounting (Vertical) Fig. 2 Side Mounting (Horizontal) Mounting Orientation Use flexible cable (stranded or solid) with the following sizes: PMC-12V100W1AA PMC-12V100W1AJ PMC-12V100W1AL AWG 22-14 AWG 22-12 AWG 22-12 PMC-12V100W1AA / PMC-12V100W1AJ / PMC-12V100W1AL: The torque at the Connector shall not exceed 13 Kgf.cm (11.23 lbf.in). The insulation stripping length should not exceed 0.275" or 7 mm. PMC-12V100W1AH: Please refer the table below for the recommended mating connector, terminal and AWG wire size. 7 Power Supply Header Mating Connector Terminal AWG Input (JST) B3P(6-2.3.5)-VH(LF)(SN) VHR-6N SVH-21T-P1.1 22-18 Output (JST) B4P7-VH(LF)(SN) VHR-7N SVH-21T-P1.1 22-18 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Installation of Mounting Accessories Only use M3 screw 6 mm (0.24 inch) through the base mounting holes. This is to keep a safety distance between the screw and internal components. Recommended mounting tightening torque: 4~8Kgf.cm (3.47~6.94 lbf.in). Safety Instructions To ensure sufficient convection cooling, always maintain a safety distance of > 20 mm (0.79 inch) from all ventilated surfaces while the device is in operation. The device is not recommended to be placed on low thermal conductive surface, for example, plastics. Note that the enclosure of the device can become very hot depending on the ambient temperature and load of the power supply. Do not touch the device while it is in operation or immediately after power is turned OFF. Risk of burning! Do not touch the terminals while power is being supplied. Risk of electric shock. Prevent any foreign metal, particles or conductors to enter the device through the openings during installation. It can cause: - Electric shock; Safety Hazard; Fire; Product failure Warning: When connecting the device, secure Earth connection before connecting L and N. When disconnecting the device, remove L and N connections before removing the Earth connection. Accessories L-02: Latch P-03: Bracket These accessories are used to mount the panel mount power supply onto a DIN rail. 8 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Functions Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Start-up Time The time required for the output voltage to reach 90% of its final steady state set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its final steady state set value. Hold-up Time Time between the collapse of the AC input voltage, and the output falling to 95% of its steady state set value. Inrush Current Dynamic Response Inrush current is the peak, instantaneous, input current measured and, occurs when the input voltage is first applied. For AC input voltages, the maximum peak value of inrush current will occur during the first half cycle of the applied AC voltage. This peak value decreases exponentially during subsequent cycles of AC voltage. The power supply output voltage will remains within 5% of its steady state value, when subjected to a dynamic load from 0% to 100%. 9 50% duty cycle / 5Hz All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Overload & Overcurrent Protections (Auto-Recovery) Overvoltage Protection (Auto-Recovery) The power supply's Overload (OLP) and Over current (OCP) Protections will be activated when output current (IO) exceeds its specification as defined on Page 3 under "Protections. In such occurrence, the output voltage (VO) will start to droop and once the power supply has reached its maximum power limit, the protection is activated and the power supply will go into "Hiccup mode" (AutoRecovery). The power supply will recover once the fault condition of the OLP and OCP is removed and IO is back within the specifications. The power supply's overvoltage circuit will be activated when its internal feedback circuit fails. The output voltage shall not exceed its specifications defined on Page 3 under "Protections". Over Temperature Protection (Auto-Recovery) It is not recommended to prolong the duration of IO when it is less than OLP/OCP point, but greater than100%, since it may cause damage to the PSU. As described in load de-rating section, the power supply also has Over Temperature Protection (OTP). In the event of a higher operating temperature at 100% load, the power supply will run into OTP when the operating temperature is beyond what is recommended in the de-rating graph. When activated, the output voltage will go into bouncing mode until the temperature drops to its normal operating temperature as recommended in the de-rating graph. Short Circuit Protection (Auto-Recovery) The power supply's output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in "Hiccup mode", as shown in the illustration in the OLP/OCP section on this page. The power supply will return to normal operation after the short circuit is removed. 10 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Operating Mode Parallel Operation The power supply units (PSUs) can also be used for parallel operation in order to increase the output power. The difference in output voltage between the two units must be kept to within 25mV of each other. This difference must be verified with the same output load connected independently to each unit. Parameters such as EMI, inrush current, leakage current, PARD, start up time will be different from those on the datasheet, when two units are connected in parallel. The user will need to verify that any differences will still allow the two power supplies connected in parallel will work properly in their product/application. Fig. 3 Fig. 4 Parallel Operation Connection Diagram DC Input Operation Connection Diagram DC Input Operation Step 1. Use a battery or similar DC source. Step 2. Connect +pole to L and -pole to N. Step 3. Connect the PE terminal to an earth wire or to the machine ground. 11 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04) TECHNICAL DATASHEET PMC Panel Mount Power Supply 12V 100W 1 Phase / PMC-12V100W1A Fig. 5 2 of 3 Phase System Input Operation Connection Diagram 2 of 3 Phase System Input Operation Delta's PMC can use on 2 of 3 phase system. Please refer to the following step. Step 1. The input voltage applied from Line to Neutral is below the maximum rated input. The input voltage shall be below 240Vac +10%. Step 2. The external protector is needed on N (Neutral) input line to secure a safety. N line does not have internal fuse protection. An appropriate fuse or circuit breaker should be connected in series with N input line connection like the following. Others Delta RoHS Compliant Restriction of the usage of hazardous substances The European directive 2011/65/EU limits the maximum impurity level of homogeneous materials such as lead, mercury, cadmium, chrome, polybrominated flame retardants PBB and PBDE for the use in electrical and electronic equipment. RoHS is the abbreviation for "Restriction of the use of certain hazardous substances in electrical and electronic equipment". This product conforms to this standard. PFC - Norm EN 61000-3-2 Line Current Harmonic content Typically, the input current waveform is not sinusoidal due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs, Frequently, the user does not profit form fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. Attention Delta provides all information in the datasheets on an "AS IS" basis and does not offer any kind of warranty through the information for using the product. In the event of any discrepancy between the information in the catalog and datasheets, the datasheets shall prevail (please refer to www.DeltaPSU.com for the latest datasheets information). Delta shall have no liability of indemnification for any claim or action arising from any error for the provided information in the datasheets. Customer shall take its responsibility for evaluation of using the product before placing an order with Delta. Delta reserves the right to make changes to the information described in the datasheets without notice. 12 All parameters are specified at 25C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (November 2018, Rev. 04)