Amphenol Amphenol Tuchel Industrial GmbH heavy|mate (R) Heavy Duty Connectors www.amphenol-industrial.de Note from the CEO Ladies and Gentlemen, For over 75 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry-leading companies around the world. One of our key strategic areas of focus has been and is the Industrial market. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, ChipCard Readers - enabling smarter, faster and better technologies to connect products to customer solutions. The Industrial market footprint of Amphenol covers over facilities in more than 12 different European countries and more than 30 countries worldwide. Our successful expansion into new regions as well as new industrial applications is a direct reflection of our agile, entrepreneurial management team and our unwavering commitment to execute Amphenol`s strategies for the benefit of our customers, shareholders and employees. Thank you for partnering with Amphenol. Our entire organization is at your service. R. Adam Norwitt President and CEO, Amphenol Corporation 2 Make use of the best Use our global resources "Think global, act local!" Independently from where you are in Europe, we offer you our global expertise and great variety of products and technologies. And in comfort with your personal contact. Our numerous European offices are your access to our global resources. OUR OFFICES IN EUROPE AND WORLDWIDE FRANCE CHINA AUSTRALIA SOUTH AFRICA GERMANY KOREA MEXICO INDIA UNITED KINGDOM TAIWAN USA ITALY 3 SECURITY, RELIABILITY AND COMFORTABLE SERVICE FROM ONE SOURCE. 4 More time for important things: benefit from our service and diversity Enjoy security, reliability and comfortable service from one source. INDUSTRIAL@AMPHENOL offers one of the most individual and most diversified service programmes in the market - exclusively for industrial customers. Access all possibilities of the Amphenol group through your personal expert adviser. WIDE PRODUCT RANGE Take advantage of a choice of Amphenol products. Our broad product portfolio offers individual solutions from more than 85 member companies in the global Amphenol group. QUALITY Interconnect systems need reliability, speed and flawless data transmission. We continuously test and guarantee the required standard in our products - and also in our personal services. 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We offer access to our worldwide resources through one individual contact person. 5 heavy|mate(R) is a Modular Metal Connector Line What is heavy|mate(R) ? heavy|mate(R) is a modular connector line, consisting of: * Hoods & Housings * Inserts * Contacts Why heavy|mate(R) ? * Connections in harsh industrial environment * Robust design necessary * High number of poles or different kinds of signals transmitted * Very good EMC protection required * Power and signal transmission outdoor * Very safe locking system required 6 for Applications in Industrial Environments. Major product features * Interconnections for power, signal and data * Good costs * Voltage up to 1000V * VDE, UL, CSA approvals * Vibration proof * High pole sizes * IP65 to IP69K * Corrosion resistance * Robust What can heavy|mate(R) offer? * Connectors for industrial applications indoor & outdoor * A wide range of inserts for signal, data and power transmission * A large variety in pole sizes from 3 up to 280 poles per connector * Current ratings up to 250A per contacts and voltages up to 1000V * A modular connector system to configure customized solutions 7 How to select a solution with series heavy|mate(R). Theory * Select an insert that meets your requirements. * Choose the related contacts if not included in inserts. * Choose related housings. * Choose related cable gland. * If you are interested in a cable assembly, please ask us. Practice 1 Requirements * 250V * 5A * 60 contacts * Termination: crimp Solution * Check: Make a pre-selection on the overview page of the series, s. p. 10/11 Possible series: heavy|mate(R) D, DD and M * Check: Details on the overview pages of the sub-series, see pages 22, 38, 154 All 3 variants are possible; Selection heavy|mate(R) D * Check: Contact inserts on the detail page of the sub-series Selection: C146 10A064 000 2 * Check: Contacts on the same double page Selection: VN01 016 0002 1 * Check: Housings via crosslink at contact inserts Selection: C146 21R024 600 8 * Check: Gland bushing via crosslink at housings Selection: VN16 320 0126X 8 Practice 2 Requirements * 3 x 400V; 50A; 6mm wire gauge * 8 x 250V; 8A; 1.5mm wire gauge * 5 x 400V; 15A; 4mm wire gauge Solution * Check: Make a pre-selection on the overview page of the series, see pages 10/11 Possible series: heavy|mate(R) M * Check: How 16 contacts can be realized, see modules overview on page 130 Possible selection: a) 1 x 20 contacts b) 2 x 10 contacts c) 1 x 10 contacts + 2 x 5 contacts d) 1 x 3 contacts + 1 x 5 contacts + 1 x 10 contacts * Check: Technical parameters / solution, see detail pages of the modules on page 166 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE * Check: Choose matching contact, see detail page of the modules on page 166 Possible selection: a) C146 A03 001 E8 - VN01 036 0002 1C b) C146 A05 001 E8 - VN01 025 0033 1C c) C146 A10 001 E8 - VN01 016 0027 1C * Check: Choose matching frame, see frames on page 166 Solution: C146 P10 001 G8 * Check: Choose matching housing, see housings on page 214 Solution: C146 21R010 600 8 9 Make your selection out of the heavy|mate(R) series! Characteristic Voltage Current Series 250V 400V A (page 14) * * D (page 22) * * DD (page 38) * * E (page 44) * * * * * EE (page 62) * * * * * EEE (page 68) * * * * * E / FE / KO (page 74) * * F (page 80) * * HSE (page 132) * * HvE (page 136) * * * * K (page 144) * * * * * M (page 154) * * * * * Q (page 198) * * * * 10 500V 690V 830V 1000V 10A 16A * * 35A 80A 100A 200A * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Number of contacts Characteristic Termination Series Crimp Screw Tension spring Push in * 3 / 4 / 10 / 16 A (page 14) A 7 / 8 / 15 / 25 / 40 / 64 * D (page 22) D 24 / 42 / 72 / 108 * DD (page 38) DD 6 / 10 / 16 / 24 * E (page 44) E 10 / 18 / 32 / 46 * EE (page 62) EE 40 / 64 * EEE (page 68) EEE * * * 6 / 10 / 16 / 24 1 / 2 / 3 / 4 / 6 / 7 / 2x4 / 8 / 12 / 17 / 20 / 36 * E / FE / KO (page 74) * E / FE / KO F (page 80) F 6 * HSE (page 132) HSE 3+2 / 6+2 / 10+2 / 16+2 * HvE (page 136) HvE * K (page 144) K M (page 154) M Q (page 198) Q 4/0 / 4/2 / 6/36 / 4/8 / 8/24 * 1 / 2 / 3 / 4 / 5 / 10 / 20 / 2x4 * 5 / 4/2 / 7 / 8 / 12 / 17 * * 11 The highlights of the series heavy|mate(R). Contact technology * Turned contacts, which correspond to the market standard. * Turned female contacts of copper for higher current-carrying capacity - specifically for the modular system heavy|mate(R) M. * Radsok contact technology: These are laminated contacts with very low transition resistance, suitable for high current applications. * Stamped contacts with high performance for semi-automatic processing at great cost savings. * Selectively coated gold plating stamped contacts offer great savings. Housings Surface coatings available in two versions: Standard or High-End with a salt mist resistance up to 500 hours. Flexible cable entry in different positions - possible on request. Tightness classes in IP65, IP67 or IP68 or IP69K! Robust metal levers in 1 and 2 lockinglever-system. 12 Quality EMC solutions. Modular system With the new series heavy|mate(R) F Amphenol offers a new modular system that is compatible with the market leader. With the series heavy|mate(R) M Amphenol offers a system with many benefits: * More module slots in the connector. * Large selection of contact-safe male contacts * Stamped contacts and the Radsok contact technology * Great cost savings potential 13 heavy|mate(R) A * Rated voltage 250 / 400 V * Rated current 10 A ... 16 A * Termination: screw * Number of contacts: 3, 4, 10, 16, 32 14 heavy|mate(R) A Brief information A Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 15 heavy|mate(R) A General information General information * For series heavy|mate(R) A connectors may be engaged or disengaged when live but without electrical load. If these connectors are used as plug and socket device, the load shall be reduced to 10 % of the rated current. * Low and high profile housing for heavy|mate(R) A series inserts for 10 and 16 contacts. No standard for this series, but: * Interchangeable with other makes a) contact insert to contact insert b) contact insert to housing 10 & 16 contacts Housings are designed according to DIN EN 175 301 - 801 First-to-mate last-to-break protective ground contact Range of housings Size A3/4 16 Size A10 Size A16 heavy|mate(R) A Characteristics contact inserts General Characteristics Standard Value Number of contacts 3/4 + Termination technique screw Wire gauge 0.5 - 1.5 mm2 (AWG 20 - 16)1) 0.5-2.5 mm2 (AWG 20 - 14) Tightening torque 0.3 Nm 0.5 Nm Max. wire diameter 3.6 mm 4.6 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 230 V (L-E) 400 V (E-E) (UL 600 V) Rated impulse withstand voltage IEC 60664-1 4 KV 10 + 16 + 32 + A Electrical Characteristics Rated Current Tamp = 40 C 250 V (UL 600 V) 10 A 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IP-degree of protection pin insert2) IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert2) IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 13 g 48 g 68 g 136 g Weight socket insert 13 g 52 g 73 g 146 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert PA Colour insert Grey Contacts CuZn (brass) Contact plating Ag (silver) 1) 2) up to 2.5 mm2 without wire end sleeve IP-degree of protection on termination side of screw version IP10 17 heavy|mate(R) A Description Contact inserts 3 - 4 + Part Number | Size A3/4 | 230 /400 V/10 A Housings from page 218 Drawing Figure Drawing Figure Contact insert 3 + Pin insert for screw termination C146 10A003 002 4 Socket insert for screw termination C146 10B003 002 4 Pin layout Pin insert Socket insert Description Part Number Contact insert 4 + Pin insert for screw termination C146 10A004 002 4 Socket insert for screw termination C146 10B004 002 4 Pin layout Pin insert Socket insert Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 18 heavy|mate(R) A Description Contact inserts 10 + Part Number | Size A10 | 250 V/16 A Drawing Housings from page 220 Figure Contact insert 10 + Pin insert for screw termination C146 10A010 002 4 Pin insert with wire protection for screw termination C146 10A010 102 4 Socket insert for screw termination C146 10B010 002 4 Socket insert with wire protection for screw termination C146 10B010 102 4 Pin layout Pin insert A Assembly instruction Socket insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 19 heavy|mate(R) A Description Contact inserts 16 + Part Number |Size A16 | 250 V/16 A Drawing Contact insert 16 + Pin insert for screw termination C146 10A016 002 4 Pin insert with wire protection for screw termination C146 10A016 102 4 Socket insert for screw termination C146 10B016 002 4 Socket insert with wire protection for screw termination C146 10B016 102 4 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 20 Housings from page 222 Figure heavy|mate(R) A Description Contact inserts 2x16 + PE | Size A32 | 250 V/16 A Part Number Drawing Housings from page 224 Figure Contact insert 32 + Pin insert for screw termination C146 10A016 002 4 (1 - 16) + C146 10A016 004 4 (17 - 32) Pin insert with wire protection for screw termination C146 10A016 102 4 (1 - 16) + C146 10A016 104 4 (17 - 32) Socket insert for screw termination C146 10B016 002 4 (1 - 16) + C146 10B016 004 4 (17 - 32) Socket insert with wire protection for screw termination C146 10B016 102 4 (1 - 16) + C146 10B016 104 4 (17 - 32) Pin layout Pin insert A Assembly instruction Socket insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 21 heavy|mate(R) D * Rated voltage 250 V * Rated current 10 A ... 16 A * Termination: crimp * Number of contacts: 7, 8, 15, 25, 40, 50, 64, 128 * HL3 acc. DIN 45545: R22/23 22 heavy|mate(R) D Brief information D Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V 48932 23 heavy|mate(R) D General information General information * Contact inserts without crimp contacts, crimping tools see separate catalogue Tools". * Contacts must be ordered separately, processing instructions see catalogue Tools". * We recommend using the high profile housings / hoods for the heavy|mate(R) D inserts. *C onnectors series heavy|mate(R) D may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. * For contact inserts for turned contacts, guide pins and guide socket are recommended (see page 290). * By using contact inserts with two PE-connections without hoods, it is necessary to connect the facing of each PE-connection. * If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. Standardised connectorsaccording to DIN EN 175 301 - 801 (DIN 43652) Interchangeable with all other products which are according to the standard. a) Contact insert to contact insert 15-, 25-, 40-, 64- way b) Contact insert to housing 15-, 25-, 40-, 64- way High protection against mismating First-to-mate last-to-break protective ground contact * Socket inserts with funnel shaped contact entry avoids mismating with stamped contacts. Restricted entry Contact inserts for stamped contacts and for turned contacts Range of housings Size A3/4 Size A10 Size A16 Size E16 Size E24 Size E48 24 heavy|mate(R) D General information Modified contact arrangement for rated voltages of 400 V (15) 7 + (25) 11 + 1 2 A B C C B A 1 2 1 2 3 4 5 3 4 5 3 4 5 3 4 5 6 7 8 6 7 8 6 7 8 6 7 8 9 9 9 9 Buchseneinsatz 1 2 Stifteinsatz D (40) 20 + (64) 32 + full load contact unoccupied Removal of contacts, front releas stamped pin contacts all turned contacts stamped socket contacts 25 heavy|mate(R) D Characteristics contact inserts General Characteristics Standard Value Number of contacts Contact arrangement 7+ 8-Pol 15 + 25 + 40 + * * * DIN EN 175 301-801 (DIN 43652) Termination technique crimp Wire gauge 0.14 mm2 - 2.5 mm2 (AWG 26 - 14) Max. wire diameter 4.1 mm Flammability 50 + 2x25 64 + 128 + 2x64 * UL 94 V-0 Rated voltage 1) IEC 60664-1 250 V (400 V~2)) (UL/CSA 600V)1) Rated impulse withstand voltage IEC60664-1 4 kV Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III a Electrical Characteristics Rated Current Tu = 40 C 16 A 10 A 5m Contact resistance Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 + 125C Lower temperature IEC 60512-11-10 - 40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 8g 28 g 34 g 53 g 68 g 65 g 130 g Weight socket insert 8g 30 g 38 g 64 g 76 g 82 g 164 g Mechanical operation IEC 60512-9-1 500 mating cycles Insert IEC 60664-1 PBT Colour insert IEC 60664-1 grey Materials PC Contacts CuZn (brass) Contact plating Ag (Silver) / Au (Gold) 26 Restriction for 8 contacts in metal housing see page 27 page 25 1) 2) Modified contact arrangement, see heavy|mate(R) D Description Contact inserts 7 + Part Number Housings from page 218 , 8 pol | Size A3/4 | 250 V/16 A Drawing Figure Contact insert 7 + Pin insert for stamped crimp contacts C146 10A007 000 2 Socket insert for turned crimp contacts C146 10A007 500 2 Socket insert for stamped crimp contacts C146 10B007 000 2 Socket insert for turned crimp contacts C146 10B007 500 2 D Pin layout Pin insert 7+ Socket insert Protective earthing contact preleading Description Part Number Drawing Figure Contact insert 8 contacts, 42 V~ in metal housings/250 V in thermoplastic housings (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A008 000 2 Pin insert for turned crimp contacts C146 10A008 500 2 Socket insert for stamped crimp contacts C146 10B008 000 2 Socket insert for turned crimp contacts C146 10B008 500 2 Pin layout (Note: For use up to 42 V~, the PE contact can be used as regular contact.) Pin insert Socket insert 8/PE Derating curves Stamped contacts Turned contacts Curve Wire gauge a 0.5 mm2 b 1.5 mm2 & 2.5 mm2 c 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 27 heavy|mate(R) D Contact inserts 15 + Description Part Number Contact insert 15 + Drawing C146 10A015 000 2 Pin insert for turned crimp contacts C146 10A015 500 2 Socket insert for stamped crimp contacts C146 10B015 000 2 Socket insert for turned crimp contacts C146 10B015 500 2 Figure , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A015 060 2 Socket insert for stamped crimp contacts C146 10B015 060 2 Pin layout Pin insert Housings from page 220 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 15 + | Size A10 | 250 V/10 A Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d 28 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate(R) D Description Contact insert 25 + Contact inserts 25 + Part Number Drawing C146 10A025 000 2 Pin insert for turned crimp contacts C146 10A025 500 2 Socket insert for stamped crimp contacts C146 10B025 000 2 Socket insert for turned crimp contacts C146 10B025 500 2 Figure D , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A025 060 2 Socket insert for stamped crimp contacts C146 10B025 060 2 Pin layout Pin insert Housings from page 222 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 25 + | Size A16 | 250 V/10 A Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 29 heavy|mate(R) D Description Contact inserts 40 + Part Number Contact insert 40 + Drawing C146 10A040 000 2 Pin insert for turned crimp contacts C146 10A040 500 2 Socket insert for stamped crimp contacts C146 10B040 000 2 Socket insert for turned crimp contacts C146 10B040 500 2 Figure , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A040 060 2 Socket insert for stamped crimp contacts C146 10B040 060 2 Pin layout Pin insert Housings from page 235 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 40 + | Size E16 | 250 V/10 A Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e 30 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate(R) D Description Contact insert 50 + Contact inserts 50 + Part Number Drawing Housings from page 224 Figure (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A025 000 2 + C146 10A025 005 2 Pin insert for turned crimp contacts C146 10A025 500 2 + C146 10A025 505 2 Socket insert for stamped crimp contacts C146 10B025 000 2 + C146 10B025 005 2 Socket insert for turned crimp contacts C146 10B025 500 2 + C146 10B025 505 2 Pin layout Pin insert | Size A32 | 250 V/10 A D Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 31 heavy|mate(R) D Contact inserts 64 + Description Part Number Contact insert 64 + Drawing C146 10A064 000 2 Pin insert for turned crimp contacts C146 10A064 500 2 Socket insert for stamped crimp contacts C146 10B064 000 2 Socket insert for turned crimp contacts C146 10B064 500 2 Figure , 2 x PE-termination (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A064 060 2 Socket insert for stamped crimp contacts C146 10B064 060 2 Pin layout Pin insert Housings from page 241 (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts Contact insert 64 + | Size E24 | 250 V/10 A Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e 32 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate(R) D Description Contact inserts 128 + Part Number Contact insert 128 + Drawing Housings from page 249 Figure (Please order contacts separately, see page 34) Pin insert for stamped crimp contacts C146 10A064 000 2 + C146 10A064 005 2 Pin insert for turned crimp contacts C146 10A064 500 2 + C146 10A064 505 2 Socket insert for stamped crimp contacts C146 10B064 000 2 + C146 10B064 005 2 Socket insert for turned crimp contacts C146 10B064 500 2 + C146 10B064 505 2 Pin layout Pin insert | Size E48 | 250 V/10 A D Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 33 heavy|mate(R) D Crimp technology Large range of wire gauges VN01 016 0003 1C VN01 016 0002 1C VN01 016 0005 1C Gas-tight (coldwelding) 0.14 0.25 0.5 0.5 1.0 1.5 1.5 2.5 Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection Insulation grip Mechanical retention spring stop on Socket and Pin contact Socket contact Pin contact High current carrying capacity Example single contact Curve a: 2.5 mm2 Standard contact. wire gauge 34 Curve a: 2.5 mm2 High current contact, wire gauge heavy|mate(R) D Characteristics crimp contacts Stamped crimp contacts Electrical Characteristics Contact resistance IEC 60512-2-1 5m Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Climatical Characteristics Mechanical Characteristics Mechanical operation D Materials Pin contact CuZn (brass) Socket contact CuSn (tin bronce) Contact plating Ag (silver) / Au (gold) Turned crimp contacts Electrical Characteristics IEC 60512-2-1 5m Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Contact resistance Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Pin contact CuZn (brass) Socket contact CuZn (brass) Contact plating Ag (silver) / Au (gold) 35 heavy|mate(R) D Supplied as Stamped crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Stamped single contacts silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 100 VN01 016 0003 1 VN02 016 0003 1 0.5 - 1.5 mm 20 - 16 100 VN01 016 0002 1 VN02 016 0002 1 2 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 1 VN02 016 0005 1 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0015 1 VN02 016 0015 1 16 - 14 100 VN01 016 0016 1 VN02 016 0016 1 2 1.5 - 2.5 mm 2 0.14 - 0.5 mm 26 - 20 100 VN01 016 0003 2 VN02 016 0003 2 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0002 2 VN02 016 0002 2 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 2 VN02 016 0005 2 2 2 Stamped Contacts on reel for hand crimp tools silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 1 ZN02 016 0003 1 2 0.5 - 1.5 mm 20 - 16 200 ZN01 016 0002 1 ZN02 016 0002 1 1.5 - 2.5 mm2 16 - 14 100 ZN01 016 0005 1 ZN02 016 0005 1 0.5 - 1.5 mm 20 - 16 200 ZN01 016 0015 1 ZN02 016 0015 1 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0016 1 ZN02 016 0016 1 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 2 ZN02 016 0003 2 0.5 - 1.5 mm 20 - 16 200 ZN01 016 0002 2 ZN02 016 0002 2 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0005 2 ZN02 016 0005 2 2 2 2 2 Stamped contacts on reel for crimp machines contact feeding left hand side silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 2000 TN01 016 0003 1 TN02 016 0003 1 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 1 TN02 016 0002 1 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 1 TN02 016 0005 1 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0015 1 TN02 016 0015 1 1.5 - 2.5 mm2 18 - 14 2000 TN01 016 0016 1 TN02 016 0016 1 0.14 - 0.5 mm 26 - 20 2000 TN01 016 0003 2 TN02 016 0003 2 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 2 TN02 016 0002 2 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 2 TN02 016 0005 2 2 Tools for stamped crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 Removal tool for contacts 0,14 - 2.5 mm Service crimping tool 0.14 - 0.5 mm 0.5 - 1.5 mm2 - - TA 0100 146 Crimping tool for single contacts 0.14 - 0.5 mm2 0.5 - 1.5 mm2 1.5 - 2.5 mm2 TA 0001 146 000 1 TA 0002 146 000 1 TA 0007 146 000 3 TA 0000 202 TA 0000 163 TA 0000 141 TA 0000 or TA 0500 2 2 Further tools see catalogue "Tools" 36 Stripping length see page 319 - 320 heavy|mate(R) D Supplied as Turned crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm2 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 gold plating 2 2 2 D Tools Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 Removal tool for contacts - Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 000 1 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 2 Further tools see catalogue "Tools" 37 heavy|mate(R) DD * Rated voltage 250 V * Rated current 10 A * Termination: crimp * Number of contacts: 24, 42, 72, 108 * HL3 acc. EN 45545: R22/23 38 heavy|mate(R) DD Brief information DD Approvals, Testhouse Characteristics Approval-Number UL 600 V, 8,5 A E 63093 CSA 600 V E 63093 39 heavy|mate(R) DD Characteristics contact inserts General Characteristics Standard Value Number of contacts 24 + Termination technique crimp, PCB (in combination with PCB-adaptor) Wire gauge 0.14 mm2 - 2.5 mm2 (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability 42 + 72 + UL 94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 4 kV 108 + Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IEC 60529 unmated IP00, matedIP20 IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert1) IP-degree of protection socket insert 1) Weight pin insert 44 g 50 g 63 g 86 g Weight socket insert 41 g 50 g 67 g 88 g Mechanical operation IEC 60512-9-1 > 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold Derating curves 24 + 42 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 72 + 108 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 40 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 heavy|mate(R) DD Contact inserts 24 - 72 + Description Part Number Contact insert 24 + I 250 V/10 A Drawing Figure I Size E 6 (Please order contacts separately, see page 43) Housings from page 226 Pin insert 24 + C146 10A024 000 9 Socket insert 24 + C146 10B024 000 9 DD Contact insert 42 + I Size E 10 (Please order contacts separately, see page 43) Housings from page 228 Pin insert 42 + C146 10A042 000 9 Socket insert 42 + C146 10B042 000 9 Contact insert 72 + Pin insert 72 + C146 10A072 000 9 * Socket insert 72 + I E 16 (Please order contacts separately, see page 43) Housings from page 235 * C146 10B072 000 9 * UL/CSA - Certification in preparation 41 heavy|mate(R) DD Contact inserts 108 - 216 + Description Part Number Contact insert 108 + Pin insert 108 + C146 10B108 000 9 * I Size E 48 (Please order contacts separately, see page 43) Housings from page 249 C146 10A108 000 9 + C146 10A108 005 9 * Socket insert 216 + * C146 10B108 000 9 + C146 10B108 005 9 Pin layout Pin insert 42 Figure C146 10A108 000 9 Contact insert 216 + Pin insert 216 + Drawing I Size E 24 (Please order contacts separately, see page 43) Housings from page 241 * Socket insert 108 + | 250 V/10 A Assembly instruction Socket insert * UL/CSA - Certification in preparation Panel cut out (insert) heavy|mate(R) DD Supplied as Crimp contacts & PCB Adaptor for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned crimp contacts single contact 1.6mm silver plating 0.14 - 0,37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1,0 mm2 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 gold plating 2 2 2 2.5 mm 2 Description Part number Dawing PCB adaptor 6 pole (for all inserts DD series) C146 10B006 300 15 PCB-contact gold plating (100 Pieces) VN01 016 0057 3C DD Figure VN02 016 0057 3C Tools for turned crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 2 2 Further tools see catalogue "Tools" Stripping length see page 289 - 291 43 heavy|mate(R) E * Rated voltage 500 V * Rated current 16 A * Termination: screw, crimp, tension spring, push-in * Numbers of contacts: 6, 10, 16, 24, 48 * HL3 acc. EN 45545: R22/23 44 heavy|mate(R) E Brief information E Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V 48932 45 heavy|mate(R) E General information General information * Contact inserts without crimp contacts (Contact inserts with crimp termination). * Connectors series heavy|mate(R) E may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. * Crimping tools and processing instructions see separate catalogue Tools". * Low and high profile housings are usable. * If wire ferrule are used, screw terminals without wire protection are preferred. No standard for this series, but: Interchangeable with other products a) contact insert to contact insert 6-, 10-, 16-, 24- way b) contact insert to housing 6-, 10- ,16-, 24- way Housings are designed according to DIN EN 175 301 - 801 First-to-mate last-to-break protective ground contact Contact inserts for screw termination, screw termination with wire protection and for crimp termination Screw termination Screw termination with wire protection Crimp termination Range of housings Size E6 Size E10 Size E24 Size E48 46 Size E16 heavy|mate(R) E Characteristics contact inserts General Characteristics Standard Value Number of contacts 6+ Termination technique crimp / screw / tension spring / push-in Wire gauge 0.14 - 4 mm2 / push-in 0.14 - 2.5 mm2 (AWG 26 - 12) / (AWG 26 - 14) Tightening torque 0.5 Nm Max. wire diameter 4.6 mm Flammability 10 + 16 + UL 94 V-0 Rated voltage IEC 60664-1 500 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV 24 + 48 + Electrical Characteristics Rated current Tamp = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 < 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40C IEC 60529 unmated IP00, mated IP20 IEC 60529 unmatedIP20, mated IP20 E Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert1) IP-degree of protection socket insert 1) Weight: Pin insert crimp (for stamped contacts) Socket insert crimp (for stamped contacts) Pin insert screw Socket insert screw Mechanical operation IEC 60512-9-1 33 g 39 g 45 g 55 g 110 g 33 g 39 g 49 g 62 g 124 g 43 g 43 g 57 g 57 g 78 g 78 g 105 g 106 g 210 g 212 g > 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) 1) IP-degree of protection on termination side of screw version IP10 47 heavy|mate(R) E Description Contact inserts 6 + Part Number Screw termination Pin insert for screw termination C146 10A006 002 1 Pin insert with wire protection for screw termination C146 10A006 102 1 Socket insert for screw termination C146 10B006 002 1 Socket insert with wire protection for screw termination C146 10B006 102 1 Tension spring Pin insert with Tension spring C146 10A006 400 1 Pin insert with Tension spring C146 10B006 400 1 Push-in Pin insert with push-in connection C146 10A006 600 1 Socket insert with push-in connection C146 10B006 600 1 48 | Size E6 | 500 V/16 A Drawing Housings from page 226 Figure heavy|mate(R) E Description Contact inserts 6 + | Size E6 | 500 V/16 A Part Number Drawing Housings from page 226 Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts C146 10A006 000 1 Socket insert for stamped crimp contacts C146 10B006 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A006 500 1 Socket insert for turned crimp contacts C146 10B006 500 1 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 49 heavy|mate(R) E Description Contact inserts 10 + Part Number Screw termination Pin insert for screw termination C146 10A010 002 1 Pin insert with wire protection for screw termination C146 10A010 102 1 Socket insert for screw termination C146 10B010 002 1 Socket insert with wire protection for screw termination C146 10B010 102 1 Tension spring Pin insert with Tension spring C146 10A010 400 1 Socket insert with Tension spring C146 10B010 400 1 Push-in Pin insert with push-in connection C146 10A010 600 1 Socket insert with push-in connection C146 10B010 600 1 50 | Size E10 | 500 V/16 A Drawing Housings from page 228 Figure heavy|mate(R) E Description Contact inserts 10 + | Size E10 | 500 V/16 A Part Number Drawing Housings from page 228 Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts C146 10A010 000 1 Socket insert for stamped crimp contacts C146 10B010 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A010 500 1 Socket insert for turned crimp contacts C146 10B010 500 1 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 51 heavy|mate(R) E Description Contact inserts 16 + Part Number Screw termination Pin insert for screw termination C146 10A016 002 1 Pin insert with wire protection for screw termination C146 10A016 102 1 Socket insert for screw termination C146 10B016 002 1 Socket insert with wire protection for screw termination C146 10B016 102 1 Tension spring Pin insert with Tension spring C146 10A016 400 1 Socket insert with Tension spring C146 10B016 400 1 Push-in Pin insert with push-in connection C146 10A016 600 1 Socket insert with push-in connection C146 10B016 600 1 52 | Size E16 | 500 V/16 A Drawing Housings from page 235 Figure heavy|mate(R) E Description Contact inserts 16 + | Size E16 | 500 V/16 A Part Number Drawing Housings from page 235 Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts C146 10A016 000 1 Socket insert for stamped crimp contacts C146 10B016 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A016 500 1 Socket insert for turned crimp contacts C146 10B016 500 1 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 53 heavy|mate(R) E Description Contact inserts 24 + Part Number Screw termination Pin insert for screw termination C146 10A024 002 1 Pin insert with wire protection for screw termination C146 10A024 102 1 Socket insert for screw termination C146 10B024 002 1 Socket insert with wire protection for screw termination C146 10B024 102 1 Tension spring Pin insert with Tension spring C146 10A024 400 1 Socket insert with Tension spring C146 10B024 400 1 Push-in Pin insert with push-in connection C146 10A024 600 1 Socket insert with push-in connection C146 10B024 600 1 54 | Size E24 | 500 V/16 A Drawing Housings from page 241 Figure heavy|mate(R) E Description Contact inserts 24 + | Size E24 | 500 V/16 A Part Number Drawing Housings from page 241 Figure Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts C146 10A024 000 1 Socket insert for stamped crimp contacts C146 10B024 000 1 E Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A024 500 1 Socket insert for turned crimp contacts C146 10B024 500 1 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 55 heavy|mate(R) E Description Contact inserts 48 + Part Number | Size E48 | 500 V/16 A Drawing Screw termination Pin insert for screw termination C146 10A024 002 1 + C146 10A024 002 1 Pin insert with wire protection for screw termination C146 10A024 102 1 + C146 10A024 102 1 Socket insert for screw termination C146 10B024 002 1 + C146 10B024 002 1 Socket insert with wire protection for screw termination C146 10B024 102 1 + C146 10B024 102 1 Stamped crimp contacts (Please order contacts separately, see page 58) Pin insert for stamped crimp contacts C146 10A024 000 1 + C146 10A024 000 1 Socket insert for stamped crimp contacts C146 10B024 000 1 + C146 10B024 000 1 Turned crimp contacts (Please order contacts separately, see page 58) Pin insert for turned crimp contacts C146 10A024 500 1 + C146 10A024 500 1 Socket insert for turned crimp contacts C146 10B024 500 1 + C146 10B024 500 1 56 Housings from page 249 Figure heavy|mate(R) E Contact inserts 48 + Pin layout Pin insert | Size E48 | 500 V/16 A Housings from page 249 Assembly instruction Socket insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Screw termination E Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge 57 heavy|mate(R) E Crimp technology Large range of wire gauges VN01 025 0001 1C VN01 025 0010 1C Gas-tight (coldwelding) 0.5 1.0 1.5 1.5 2.5 Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection Insulation grip Mechanical retention spring stop on socket and pin contact Socket contact Pin contact High current carrying capacity Example single contact Curve a: 2.5 mm2 wire gauge 58 heavy|mate(R) E Characteristics crimp contacts Stamped crimp contacts Electrical Characteristics Contact resistance IEC 60512-2-1 <5m IEC 60512-9-1 500 mating cycles Mechanical Characteristics Mechanical operation Materials Pin contact CuZn (brass) Socket contact CuSn (tin bronce) Contact plating Ag (silver) / Au (gold) Turned crimp contacts Electrical Characteristics Contact resistance IEC 60512-2-1 5m Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Climatical Characteristics E Mechanical Characteristics Mechanical operation Materials Pin contact CuZn (brass) Socket contact CuZn (brass) Contact plating Ag (silver) / Au (gold) 59 heavy|mate(R) E Supplied as Stamped crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Stamped single contacts silver plating 0.5 - 1.5 mm2 20 - 16 100 VN01 025 0001 101 VN02 025 0001 101 1.5 - 2.5 mm 16- 14 100 VN01 025 0010 101 VN02 025 0010 101 2.5 - 4 mm2 14 - 12 100 VN01 025 0043 1 VN02 025 0043 1 0.5 - 1.5 mm2 20 - 16 100 VN01 025 0001 102 VN02 025 0001 102 1.5 - 2.5 mm 16- 14 100 VN01 025 0010 102 VN02 025 0010 102 2.5 - 4 mm 14 - 12 100 VN01 025 0043 2 VN02 025 0043 2 2 gold plating 2 2 Stamped Contacts on reel for hand crimp tools silver plating gold plating 0.5 - 1.5 mm2 20 - 16 200 ZN01 025 0001 1 ZN02 025 0001 1 1.5 - 2.5 mm2 16 - 14 100 ZN01 025 0010 1 ZN02 025 0010 1 0.5 - 1.5 mm2 20 - 16 200 ZN01 025 0001 2 ZN02 025 0001 2 1.5 - 2.5 mm2 16 - 14 100 ZN01 025 0010 2 ZN02 025 0010 2 Stamped contacts on reel for crimp machines contact feeding left hand side silver plating 0.5 - 1.5 mm2 20 - 16 2000 TN01 025 0001 1 TN02 025 0001 1 1.5 - 2.5 mm2 16 - 14 2000 TN01 025 0010 1 TN02 025 0010 1 2.5 - 4 mm2 14 - 12 2000 TN01 025 0043 1 TN02 025 0043 1 Tools for turned crimp contacts Description for wire gauge Removal tool for contacts Crimping tool for stamped single contacts Contact locator Crimping dies Tool 0.5 - 4.0 mm - - FG 0200 146 1 0.5 - 1.5 mm2 1.5 - 2.5 mm2 2.5 - 4.0 mm2 TA 0004 146 0001 TA 0005 146 0003 TA 0003 146 0001 TA 0000 163 TA 0000 141 TA 0000 121 TA 0000 or TA 0500 2 Further tools see catalogue "Tools" 60 Part Number Stripping length see page 319 - 320 heavy|mate(R) E Supplied as Turned crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 22 - 26 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm2 18 100 VN01 025 0036 1C VN02 025 0036 1C 2 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14 - 0.37 mm 22 - 26 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm2 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 2 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm2 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm2 - 100 VN01 025 0059 2C VN02 025 0059 2C 100 VN01 025 0039 2C VN02 025 0039 2C 2 4.0 mm 2 gold plating 2 2 12 4.0 mm2 Tools for turned crimp contacts Description for wire gauge E Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 2 Further tools see catalogue "Tools" 61 heavy|mate(R) EE * Rated voltage 500 V * Rated current 16 A * Termination: crimp * Numbers of contacts: 10, 18, 32, 46 * HL3 acc. EN 45545: R22/23 62 heavy|mate(R) EE Brief information EE Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V E 63093 63 heavy|mate(R) EE Characteristics contact inserts General Characteristics Standard Value Number of contacts 10 + Termination technique crimp Wire gauge 0.14 mm2 - 4.0 mm2 (AWG 26 -12) Max. wire diameter 18 + 32 + 46 + 4.8 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 500 V (UL / CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 55g 60g 63g 80g Weight socket insert 55g 70g 85g 80g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating-Kurven 10 + 18 + Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 32 + 64 Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 46 + heavy|mate(R) EE Contact inserts 10 - 18 + Description Part Number Contact insert10 + C146 10A010 500 10 Socket insert 10 + C146 10B010 500 10 7 5 Socket insert 1 2 3 4 6 1 2 3 5 7 8 9 10 Description Panel cut out (insert) 14 15 16 17 18 10 6 13 9 1 2 3 4 5 9 13 C146 10A018 500 10 Socket insert 18 + C146 10B018 500 10 13 9 17 10 23 16 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 17 16 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 24 14 33 23 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24 23 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Figure Assembly instruction Pin insert 10 6 24 25 26 27 28 29 30 31 32 Drawing Pin insert 18 + 14 15 16 17 18 14 15 16 17 18 I Size E 10 (Please order contacts separately, see page 67) Housings from page 228 Pin layout 5 7 6 10 1 2 3 4 5 Part Number Contact insert 18 + 8 9 10 EE Assembly instruction Pin insert 6 4 Figure I Size E 6 (Please order contacts separately, see page 67) Housings from page 226 Pin layout 4 6 Drawing Pin insert 10 + 8 9 10 | 500 V/15 A Socket insert 1 2 3 4 5 1 2 3 4 5 6 10 9 13 14 15 16 17 18 Panel cut out (insert) 24 25 26 27 28 29 30 31 32 17 10 23 16 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 17 16 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 24 14 33 23 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24 23 33 34 35 36 37 38 39 40 41 42 43 44 45 46 65 heavy|mate(R) EE Contact inserts 32 - 46 + Description Part Number Contact insert 32 + Pin insert 32 + C146 10A032 500 10 Socket insert 32 + C146 10B032 500 10 24 25 26 27 28 29 30 31 32 14 15 16 17 18 17 10 23 16 Socket insert 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 17 16 23 24 25 26 27 28 29 30 31 32 Description 34 35 36 37 38 39 40 41 42 43 44 45 46 24 14 33 23 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24 23 33 Socket insert 46 + C146 10B046 500 10 Assembly instruction Pin insert 34 35 36 37 38 39 40 41 42 43 44 45 46 66 24 14 33 23 Socket insert 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24 23 33 Figure I Size E 24 (Please order contacts separately, see page 67) Housings from page 235 C146 10A046 500 10 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 Drawing Pin insert 46 + Pin layout 16 23 Panel cut out (insert) Part Number Contact insert 46 + 10 17 Figure Assembly instruction Pin insert 9 13 Drawing I Size E 16 (Please order contacts separately, see page 67) Housings from page 235 Pin layout 6 10 | 500 V/16 A 34 35 36 37 38 39 40 41 42 43 44 45 46 Panel cut out (insert) heavy|mate(R) EE Supplied as Crimp contacts for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact 100 VN01 025 0055 1C VN02 025 0055 1C Turned crimp contacts single contact 2.5mm silver plating 0.14 mm2 - 0.37 mm2 26-22 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm2 18 100 VN01 025 0036 1C VN02 025 0036 1C 2 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm - 100 VN01 025 0059 1C VN02 025 0059 1C 4.0 mm 12 100 VN01 025 0039 1C VN02 025 0039 1C 100 VN01 025 0055 2C VN02 025 0055 2C 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 1.5 mm2 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm2 - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm2 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 2 gold plating 0.14 mm2 - 0.37 mm2 26-22 0.5 mm 2 2 2 EE Tools for turned crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 2 TB 0600 146 Further tools see catalogue "Tools" Stripping length see page 319 - 320 67 heavy|mate(R) EEE * Rated voltage 500 V * Rated current 16 A * Termination: crimp * Numbers of contacts: 40, 64 * HL3 acc. EN 45545: R22/23 68 heavy|mate(R) EEE EE Brief information EEE Approvals, Testhouse Characteristics Approval-Number UL in preparation in preparation CSA in preparation in preparation 69 heavy|mate(R) EEE EE Characteristics contact inserts General Characteristics Standard Value Number of contacts 40 + Termination technique crimp Wire gauge 0.14 mm2 - 4.0 mm2 (AWG 26 - 12) Max. wire diameter 64 + 4.6 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 500 V Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 56 g 69 g Weight socket insert 69 g 87 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves 64 + 24 Curve a b c 20 16 12 8 20 40 60 80 Temperature (C) 70 100 120 140 Wire gauge 4.0 mm2 1.5 mm2 0.75mm2 Current carrying capacity (A) Current carrying capacity (A) 40 + 22 Curve a b c 18 14 10 6 20 40 60 80 Temperature (C) 100 120 140 Wire gauge 4.0 mm2 1.5 mm2 0.75mm2 heavy|mate(R) EEE Description Contact insert 40 + Contact inserts 40 + , 64 + Part Number Figure I Size E 16 (Please order contacts separately, see page 72) Housings from page 235 Pin insert 40 + C146 10A040 500 11 Socket insert 40 + C146 10B040 500 11 Description Part Number Contact insert 64 + Drawing | 500 V/16 A Drawing Figure I Size E 24 (Please order contacts separately, see page 72) Housings from page 241 Pin insert 64 + C146 10A064 500 11 Socket insert 64 + C146 10B064 500 11 EEE 71 heavy|mate(R) EEE Supplied as for wire gauge Crimp contacts AWG Pieces Part Number Figure Pin contact Socket contact 100 VN01 025 0055 1C VN02 025 0055 1C Turned crimp contacts single contact silver plating 0.14 mm2 - 0.37 mm2 26-22 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm2 18 100 VN01 025 0036 1C VN02 025 0036 1C 2 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm - 100 VN01 025 0059 1C VN02 025 0059 1C 4.0 mm 12 100 VN01 025 0039 1C VN02 025 0039 1C 100 VN01 025 0055 2C VN02 025 0055 2C 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 1.5 mm2 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm2 - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 2 gold plating 0.14 mm2 - 0.37 mm2 26-22 0.5 mm 2 2 2 2 Tools for turned crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 0.37 mm2 - - TB 0600 146 2 Further tools see catalogue "Tools" 72 heavy|mate(R) EEE Your notes EEE 73 heavy|mate(R) E / FE / KO * Rated voltage 500 V * Material contacts: iron-constantan * Rated current 10 A * Number of contacts: 6, 10, 16, 24 * HL3 acc. EN 45545: R22/23 74 heavy|mate(R) E / FE / KO Brief information E / FE / KO 75 heavy|mate(R) E / FE / KO General information Connectors with iron (FE) and constantan (CO) contacts are basically used in measuring and control circuits to serve as interface between FE/CO thermocouples and control unit, i. e. temperature control of moulds in injection moulding machines. Through the use of FE/CO connectors in the thermocouple circuit the measuring results are more accurate, thus the tolerance of the temperature control is much narrower. Amphenol's Industial Connectors with iron (FE) an Contantan (CO) contacts are used to connect FE/CO thermocouples with electronic signal amplifiers in measuring and control circuits, i. e. for temperature control of moulding machines. Errors with various combinations The connection of unlike metals (FE/Brass and CO/Brass) generate thermoelectric voltage errors in the mesuring circuit caused by the flow from iron wire to the brass contact or by temperature changes at the contact elements. Nominal Temp. Contact Material without Thermo Contacts with Thermo Contacts MS/FE MS/KO FE/FE KO/KO 100 C +4% - 16 % -4% -2% 200 C + 2.5 % -8% -3% - 1.5 % 300 C + 1.3 % - 12.7 % - 1.3 % 0% 400 C + 1.5 % - 4.5 % - 1.0 % 0% By using FE/CO contacts respectively these deviations will be minimized. Material / Temperature Range Temperatur range Material/measurement procedure < 150 C any/Resistance measurement 150 C - 450 C FE-CO (iron/Constantan) 450 C - approx. 1000 C Ni/Cr-Ni (Nickel/Chrome/Nickel) Temperature changes cause errors Nominale Temp.C 76 Ambient temperature mV/C heavy|mate(R) E / FE / KO General Characteristics Characteristics contact inserts Standard Value Number of contacts 6+ Termination technique screw Wire gauge 0.5 mm2 - 2.5 mm2 (AWG 20 - 14) Max. wire diameter 10 + 16 + 24 + 4.6 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 500 V Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated current Tamp = 40 C 16 A Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 10 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IP-degree of protection pin insert1) IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert1) IEC 60529 unmated IP20, mated IP20 Climatical Characteristics E / FE / KO Mechanical Characteristics Weight pin insert Weight socket insert Mechanical operation IEC 60512-9-1 45 g 60 g 78 g 105 g 45 g 60 g 78 g 105 g 100 mating cycles Materials Insert PC Colour insert grey Contacts iron; gal cd 4 constantan = without plating Contact plating 1) IP-degree of protection on termination side of screw version IP10 77 heavy|mate(R) E / FE / KO Description Contact inserts 6 - 10 + Part Number Contact insert 6 + Drawing C146 10A006 810 1 Socket insert with wire protection C146 10B006 810 1 Pin layout Assembly instruction Socket insert Description Panel cut out (insert) Part Number Contact insert 10 + Drawing with iron-constantan contacts I Size E10, Housings from page 228 Pin insert with wire protection C146 10A010 810 1 Socket insert with wire protection C146 10B010 810 1 Pin layout Pin insert 78 Figure with iron-constantan contacts I Size E6, Housings from page 226 Pin insert with wire protection Pin insert Housings from page 226 Assembly instruction Socket insert Panel cut out (insert) Figure heavy|mate(R) E / FE / KO Description Contact inserts 16 - 24 + Part Number Contact insert 16 + Drawing Figure with iron-constantan contacts I Size E16, from page 235 Pin insert with wire protection C146 10A016 810 1 Socket insert with wire protection C146 10B016 810 1 Pin layout Pin insert Housings from page 235 Assembly instruction Socket insert Panel cut out (insert) E / FE / KO Description Part Number Contact insert 24 + Drawing with iron-constantan contacts I Size E24, Housings from page 241 Pin insert with wire protection C146 10A024 810 1 Socket insert with wire protection C146 10B024 810 1 Pin layout Pin insert Figure Assembly instruction Socket insert Panel cut out (insert) 79 heavy|mate(R) F * Modular connector * Compatible with market standard * Rated voltage up to 1000 V * Rated current up to 325 A * Numbers of contacts: 1 - 108 * HL3 acc. EN 45545: R22/23 80 heavy|mate(R) F Brief information F Approvals, Testhouse Characteristics Approval-Number UL see technical characteristics E 63093 CSA see technical characteristics E 63093 81 heavy|mate(R) F General information General information * Modules inserts without crimp contacts, crimping tools see separate catalogue "Tools". * Contacts must be ordered separatly, processing instructions see catalogue "Tools". * Connectors series heavy|mate(R) F may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of rated current. * We recommend using the high profile housings / hoods for the heavy|mate(R) F inserts. * Empty modul spaces have to be filled with blind modules. * Torque for PE connection 1.2 Nm Advantages of the system * No standard but interchangeable with competitive products. * Housings are designed according to DIN EN 175 301 801 * Simply connecting of the modules and frames. First-to-mate last-to-break protective ground contact Range of housings Size E6 Size E10 Size E24 Size E48 82 Size E16 heavy|mate(R) F How to select a solution with series heavy|mate(R) F? Requirements * 3 x 400V; 50A; 6mm wire gauge * 8 x 250V; 8A; 1.5mm wire gauge * 5 x 400V; 15A; 4mm wire gauge Solution 1. Check how 16 contacts can be realized; see modules overview on page 84 Possible selection: a) 1 x 17 contacts b) 2 x 12 contacts c) 1 x 6 contacts + 1 x 12 contacts d) 1 x 3 contacts + 1 x 6 contacts + 1 x 12 contacts 2. Check technical parameters / solution, see detail pages of the modules from page 96 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE 3. Choose matching contact, see detail page of the modules on page 96 Possible selection: a) 3 contacts = C146 10A003 600 15 contacts = VN01 040 0013 1C b) 6 contacts = C146 10A006 600 15 contacts = VN01 025 0039 1C c) 12 contacts = C146 10A012 600 15 contacts = VN01 016 0027 1C 4. Choose matching frame, see frames on page 92 Solution: C146 10P10 000 15 5. Choose matching housing, see housings on page 228 F Solution: C146 21R010 600 8 Schematic construction 83 heavy|mate(R) F Description Modules Overview Part Number 1 contacts module, 1000V, details see page 96* Pin module 1 contact C146 10A001 600 15 Socket module 1 contact C146 10B001 600 15 2 contacts module, 1000V, details see page 98 Pin module 2 contacts C146 10A002 600 15 Socket module 2 contacts C146 10B002 600 15 3 contacts module, details see page 100 Pin module 3 contacts C146 10A003 600 15 C146 10A003 601 15 Socket module 3 contacts C146 10B003 600 15 C146 10B003 601 15 84 * UL/CSA - Certification in preparation Drawing Figure heavy|mate(R) F Description Modules Overview Part Number Drawing Figure 3+4 contacts module, 830 V, details see page 102* Pin module 3+4 contacts C146 10A007 600 15 Socket module 3+4 contacts C146 10B007 600 15 4 contacts module, 830 V, details see page XXX Pin module 4 contacts C146 10A004 600 15 Socket module 4 contacts C146 10B004 600 15 F * UL/CSA - Certification in preparation 85 heavy|mate(R) F Description Modules Overview Part Number 6 contacts module, 500 V, details see page 106 Pin module 6 contacts C146 10A006 600 15 Socket module 6 contacts C146 10B006 600 15 8 contacts module, 400 V, details see page 108 Pin module 8 contacts C146 10A008 600 15 Socket modules 8 contacts C146 10B008 600 15 12 contacts module, 250 V, details see page 110 Pin module 12 contacts C146 10A012 600 15 Socket module 12 contacts C146 10B012 600 15 86 Drawing Figure heavy|mate(R) F Description Modules Overview Part Number Drawing Figure 17 contacts module, 160 V, details see page 112 Pin module 17 contacts C146 10A017 600 15 Socket module 17 contacts C146 10B017 600 15 20 contacts module, 500 V, details see page 114 Pin module 20 contacts C146 10A020 600 15 Socket module 20 contacts C146 10B020 600 15 F 36 contacts module, 250 V, details see page 120 Pin module 36 contacts C146 10A036 600 15 Socket module 36 contacts C146 10B036 600 15 87 heavy|mate(R) F Description Modules Overview Part Number Drawing Adaptor modules, details see page 122 Adaptor modules for Gigabit- and Megabit pin contact carrier C146 10A001 800 15 Adaptor modules for Gigabit- and Megabit socket contact carrier 8 pole C146 10B001 800 15 Gigabit contact carrier 8 pole, CAT7, details see page 123* Pin contact carrier - without shieldconnection to the frame - with shieldconnection to the frame C146 10A008 901 15 C146 10A008 902 15 Socket contact carrier - without shieldconnection to the frame - with shieldconnection to the frame C146 10B008 901 15 C146 10B008 902 15 Megabit contact carrier 8 pole, CAT5e, details see page 124 * Pin contact carrier - without shieldconnection to the frame - with shieldconnection to the frame Socket contact carrier - without shieldconnection to the frame - with shieldconnection to the frame 88 C146 10A008 905 15 C146 10A008 906 15 C146 10B008 905 15 C146 10B008 906 15 * UL/CSA - Certification in preparation Figure heavy|mate(R) F Description Modules Overview Part Number Drawing Figure D-Sub module, details see page 128* Pin module D-Sub 9 contacts C146 10A009 600 15 Socket module D-Sub 9 contacts C146 10B009 600 15 F *keine UL/CSA in preparation UL -/Certification CSA Zertifizierung, nicht steckkompatibel zum Marktstandard * 89 heavy|mate(R) F Description Modules Overview Part Number Drawing Adaptor modules, details see page 116 Adaptor modules for Quintaxand Coax pin contact carrier C146 10A002 800 15 Adaptor modules for Quintaxand Coax socket contact carrier C146 10B002 800 15 Quintax contact carrier, CAT5e, 50 V, details see page 116 Pin contact carrier 4 pole C146 10A004 901 15 Socket contact carrier 4 pole C146 10B004 901 15 Coax contact carrier, 50 , details see page 118 Pin contact carrier 1 pole C146 10A001 902 15 Socket contact carrier 1 pole C146 10B001 902 15 90 Figure heavy|mate(R) F Description Part Number Drawing Figure Coax contact carrier 75 , details see page 118 Pin contact carrier 1 pole C146 10A001 901 15 Socket contact carrier 1 pole C146 10B001 901 15 Blind modules, details see page 130* Blind module with centering function** C146 10H000 600 15 Blind module standard C146 10H000 601 15 F * no UL/CSA - Certification ** not compatible with the market standard 91 heavy|mate(R) F Description Frames Part Number Drawing Figure Frame for 2 modules | Size E6 | Housings from page 226 Frame for 2 pin modules C146 10P006 000 15 Frame for 2 socket modules C146 10S006 000 15 Frame for 3 modules | Size E10 | Housings from page 228 Frame for 3 pin modules C146 10P010 000 15 Frame for 3 socket modules C146 10S010 000 15 Frame for 4 modules | Size E16 | Housings from page 235 Frame for 4 pin modules C146 10P016 000 15 Frame for 4 socket modules C146 10S016 000 15 92 It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). heavy|mate(R) F Frames Description Part Number Drawing Figure Frame for 6 modules | Size E24 | Housings from page 241 Frame for 6 pin modules C146 10P024 000 15 Frame for 6 socket modules C146 10S024 000 15 Delivery form for wire gauge AWG Pieces Part Number Pin contact Figure Socket contact Cable lug for earth connection Cable lug 10 - 16 mm2 8-6 1 N15 043 0003 003 F Clamp 1 under screw is approved for wires up to 6 mm2 (with wire end sleeve). For wires 10 - 16 mm2 please use clamp 2 with cable lug. It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). 93 heavy|mate(R) F Description Multiframes: can also be assembled with competitors modules Part Number Drawing Figure Multiframe for 2 modules | Size E6 | Housings from page 226 Frame for 2 pin modules C146 10P006 100 15 Frame for 2 socket modules C146 10S006 100 15 Multiframe for 3 modules | Size E10 | Housings from page 228 Frame for 3 pin modules C146 10P010 100 15 Frame for 3 socket modules C146 10S010 100 15 Multiframe for 4 modules | Size E16 | Housings from page 235 Frame for 4 pin modules C146 10P016 100 15 Frame for 4 socket modules C146 10S016 100 15 94 It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). heavy|mate(R) F Multiframes: can also be assembled with competitors modules Description Part number Drawing Figure Multiframes for 6 modules | Size E24 | Housings from page 241 Multiframe for 6 pin modules C146 10P024 100 15 Multiframe for 6 socket modules C146 10S024 100 15 Locking device | used for modules from competitors Locking device 10 Pieces VN 09 146 0019 X F Supplied as for wire gauge AWG Pieces 8-6 1 Part Number Figure Cable lug for earth connection Cable lug 10 - 16 mm2 N 15 043 0003 003 Clamp 1 under screw is approved for wires up to 6 mm2 (with wire end sleeve). For wires 10 - 16 mm2 please use clamp 2 with cable lug. It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). 95 heavy|mate(R) F Characteristics 1 contacts module General Characteristics Standard Value Number of contacts 1 Termination technique crimp Wire gauge 25 - 95 mm2 (AWG 4 - 000) Max. wire diameter 20 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 325 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatical Characteristics Climatic category 40 / 125 / 21 Upper temperature +125C Lower temperature -40C Mechanical Characteristics IP-degree of protection pin module unmated IP00, mated IP20 IP-degree of protection socket module unmated IP20, mated IP20 Weight pin module 18 g Weight socket module 15 g Mechanical operation 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating curves Current carrying capacity (A) 400 Conductor 25 mm2 Conductor 50 mm2 Conductor 95 mm2 350 300 250 200 150 100 50 25 50 75 100 125 Temperature (C) General requirements * Due to reduced cross sectios at PE contacts of frames, the PE contact has to be additionally protected against short circuits by using a protection circuit offering a sufficiently short breaking time (<0.25s). 96 * Parts to be used as connectors, not as plug devices (connector with breaking capacity). Do not mate under current or voltage! heavy|mate(R) F 1 contacts module + crimp contacts Description Part Number Drawing Figure 1 contacts module (Please order contacts separately) Pin module C146 10A001 600 15 Socket module C146 10B001 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 10 mm crimp contacts Single contact 25 mm2 4 1 N01 100 5099 001 N02 100 6119 002 35 mm2 2 1 N01 100 6000 001 N02 100 6120 002 2 50 mm 1 1 N01 100 6001 001 N02 100 6121 002 70 mm2 0 1 N01 100 6002 001 N02 100 6122 002 95 mm2 0 1 N01 100 6003 001 N02 100 6123 002 6 1 N15 043 0003 003 F Cable lug for earth connection Single contact 16 mm2 Tools Description for wire gauge Crimping dies Part number Contact locator Crimping dies Tool 2 25 mm - TE 0600 042 ** 35 mm2 - TE 0600 022 ** 50 mm - TE 0500 103 ** 70 mm - TE 0500 201 ** 95 mm - TE 0500 301 ** * = For use in pneumatic crimping tool EK12042L by Klauke or AHPW 400C by Neko. Further tools see catalogue "Tools". * UL/CSA - Certification in preparation 97 heavy|mate(R) F Characteristics 2 contacts module General Characteristics Standard Value Number of contacts 2 Termination technique crimp Wire gauge 10 - 35 mm2 (AWG 8-2) Max. wire diameter 13 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 100 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatical Characteristics Climatic category 40 / 125 / 21 Upper temperature +125C Lower temperature -40C Mechanical Characteristics IP-degree of protection pin module unmated IP00, mated IP20 IP-degree of protection socket module unmated IP20, mated IP20 Weight pin module 18 g Weight socket module 22 g Mechanical operation 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Current carrying capacity (A) Derating curves 250 Curve Wire gauge a 25 mm2 b 35 mm2 200 150 100 50 20 40 60 80 Temperature (C) 98 100 120 140 heavy|mate(R) F 2 contacts module + crimp contacts Description Part Number Drawing Figure 2 contacts module (Please order contacts separately) Pin module 2 contacts C146 10A002 600 15 Socket module 2 contacts C146 10A002 600 15 Supplied as for wire gauge AWG Part Number Figure Pin contact Socket contact Turned 8 mm crimp contact single contact silver plating 10 mm2 8 N 01 080 0003 1 N 02 080 0003 1 16 mm2 6 N 01 080 0004 1 N 02 080 0004 1 25 mm 4 N 01 080 0005 1 N 02 080 0005 1 35 mm 2 N 01 080 0006 1 N 02 080 0006 1 8-6 N15 043 0003 003 2 2 F Cable lug for earth connection Single contact 10 - 16 mm2 Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 10 - 35 mm - - FG 03000 146 6000 Crimping tool 10 mm2 16 mm2 25 mm2 35 mm2 - TE 0600 062 TE 0600 042 TE 0600 022 TB0002 * * * 2 * = For use in pneumatic crimping tool EK12042L by Klauke or AHPW 400C by Neko. Further tools see catalogue "Tools". 99 heavy|mate(R) F Characteristics 3 contacts module General Characteristics Standard Value Number of contacts 3 Termination technique crimp Wire gauge 1.5 - 10.0 mm (AWG 16 - 8) Max. wire diameter 5.2 / 6.4 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (conductor - earth) 690 V (conductor - conductor) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 40 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 13 g Weight socket module 13 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating curves Current carrying capacity (A) 50 40 b 30 a 20 10 0 100 Curve a b c 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 4 mm2 6 mm2 10 mm2 heavy|mate(R) F 3 contacts module + crimp contacts Description Part Number Drawing Figure 3 contacts module (Please order contacts separately) Pin module 3 contacts for wire gauge 1.5 - 6 mm2 C146 10A003 600 15 for wire gauge 1.5 -10 mm2 C146 10A003 601 15 Socket module 3 contacts for wire gauge 1.5 - 6 mm2 C146 10B003 600 15 for wire gauge 1.5 - 10 mm2 C146 10B003 601 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 4 mm crimp contacts single contact silver plating 1.5 mm2 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 2 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm2 10 100 VN01 040 0013 1C VN02 040 0013 1C 10 mm2 8 100 VN01 040 0015 1C VN02 040 0015 1C 2 F Tools for 4 mm2 turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 2 1.5 - 10 mm - - FG 0300 146 5000 4-Indent crimping tool 1.5 - 10 mm2 - - TB 0700 146 Further tools see catalogue "Tools" 101 heavy|mate(R) F Characteristics 3+4 contacts module Brief information High contact density, receptable- and cable side finger proof. General Characteristics Standard Value Number of contacts 3+4 Termination technique crimp Wire gauge Power: 1.5 - 6 mm (AWG 16 - 10) Signal: 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter Power: 6.4 mm, Signal 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 Power: 830 V Signal: 690 V (conductor-earth) 830 V (conductor-earth) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C Current carrying capacity Power: 40 A, Signal: 10 A IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 10 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 12 g Weight socket module 9g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating power Ag (silver) Contact plating signal Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) Curve a b c Temperature (C) 102 Wire gauge 4 mm2 6 mm2 10 mm2 heavy|mate(R) F 3+4 contacts module + crimp contacts Description Part Number Drawing Figure GigaBit module Pin module 3+4 contacts C146 10A007 600 15 Socket module 3+4 contacts C146 10B007 600 15 Supplied as AWG for wire gauge Pieces Part Number Pin contact Figure Socket contact Turned 4 mm crimp contacts single contact silver plating 1.5 mm2 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 4 mm2 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm 10 100 VN01 040 0013 1C VN02 040 0013 1C 10 mm2 8 100 VN01 040 0015 1C VN02 040 0015 1C 2 2 F Turned 1.6 mm crimp contacts single contact silver plating gold plating 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 18 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 18 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Tools for 4 mm2 turned contacts Description for wire gauge Contact locator Test pin Tool Removal tools for signal contacts 0.14 - 2,5 mm2 - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2,5 mm2 TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2,5 mm2 - - TB 0400 146 4-Indent crimping tool 1.5 - 10 mm - - TB 0700 146 2 Part number Further tools see catalogue "Tools" * UL/CSA - Certification in preparation 103 heavy|mate(R) F Characteristics 4 contacts module General Characteristics Standard Value Number of contacts 4 Termination technique crimp Wire gauge 1.5 - 6.0 mm (AWG 16-10) Max. wire diameter 5.2 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 830 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 40 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 13 g Weight socket module 10 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating curves 45 Curve Wire gauge a 4.0 mm2 b 6.0 mm2 Current carrying capacity (A) 40 b 35 30 25 a 20 15 10 5 0 104 0 10 20 30 40 50 70 60 80 Temperature (C) 90 100 110 120 heavy|mate(R) F 4 contacts module + crimp contacts Description Part Number Drawing Figure 4 contacts module (Please order contacts separately) Pin module 4 contacts C146 10A004 600 15 Socket module 4 contacts C146 10B004 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 4 mm crimp contacts single contact silver plating 1.5 mm2 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 2 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm2 10 100 VN01 040 0013 1C VN02 040 0013 1C 2 F Tools for 4 mm2 turned contacts Description for wire gauge Part Number Contact locator Test pin Tool Removal tool for contacts 1.5 - 6mm2 - - FG 0300 146 5000 4-Indent crimping tool 1) 1.5 - 6mm2 - - TB 0700 146 Further tools see catalogue "Tools" 105 heavy|mate(R) F Characteristics 6 contacts module General Characteristics Standard Value Number of contacts 6 Termination technique crimp Wire gauge 0.14 - 4.0 mm (AWG 26-12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 630 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP00, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 10 g Weight socket module 10 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 30 25 20 15 a 10 5 0 106 Curve Wire gauge a 1.5 mm2 b 2.5 mm2 b 0 20 40 60 80 100 Temperature (C) 120 140 heavy|mate(R) F 6 contacts module + crimp contacts Description Part Number Drawing Figure 6 contacts module (Please order contacts separately) Pin module 6 contacts C146 10A006 600 15 Socket module 6 contacts C146 10B006 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm2 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm2 - 100 VN01 025 0059 1C VN02 025 0059 1C 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14 - 0.37 mm 26 - 22 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm2 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 2 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm2 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm2 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 4.0 mm 2 gold plating 2 2 2 F Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 7 Removal tool for contacts 0.14 - 4.0 mm Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 2 2 Further tools see catalogue "Tools" 107 heavy|mate(R) F Characteristics 8 contacts module General Characteristics Standard Value Number of contacts 8 Termination technique crimp Wire gauge 0.14 - 4.0 mm (AWG 26-12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 9g Weight socket module 10 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 30 20 b 15 a 10 5 0 108 Curve Wire gauge a 1.5 mm2 b 2.5 mm2 25 0 20 40 60 80 100 Temperature (C) 120 140 heavy|mate(R) F 8 contacts module + crimp contacts Description Part Number Drawing Figure 8 contacts module (Please order contacts separately) Pin module 8 contacts C146 10A008 600 15 Socket module 8 contacts C146 10B008 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm2 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm2 - 100 VN01 025 0059 1C VN02 025 0059 1C 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14 - 0.37 mm 26 - 22 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm2 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 2 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm2 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm2 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 4.0 mm 2 gold plating 2 2 2 F Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 7 Removal tool for contacts 0.14 - 4.0 mm Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 2 2 Further tools see catalogue "Tools" 109 heavy|mate(R) F Characteristics 12 contacts module General Characteristics Standard Value Number of contacts 12 Termination technique crimp, PCB (in combination with PCB adaptor) Wire gauge 0.14 - 2.5 mm (AWG 26-14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (conductor - earth) 400 V (conductor - conductor) (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 4 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP00, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 11 g Weight socket module 11 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 20 15 b 10 a 5 0 110 Curve Wire gauge a 1.0 mm2 b 1.5 mm2 0 20 40 60 80 100 Temperature (C) 120 140 heavy|mate(R) F 12 contacts module + crimp contacts Description Part Number Drawing Figure 12 contacts module (Please order contacts separately) Pin module 12 contacts C146 10A012 600 15 Socket module 12 contacts C146 10B012 600 15 6 contacts PCB adaptor PCB Adaptor 6 contacts C146 10B006 300 15 PCB contact gold plating (100 Pieces) VN01 016 0057 3C F VN02 016 0057 3C Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned crimp contacts single contact silver plating gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 18 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm2 18 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 0.14 - 0.37 mm 2 2 2 2 Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm2 - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm2 TA 00100 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 -- - TB 0400 146 Further tools see catalogue "Tools" 111 heavy|mate(R) F Characteristics 17 contacts module General Characteristics Standard Value Number of contacts 17 Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 160 V (UL/CSA 250 V) Rated impulse withstand voltage IEC 60664-1 2.5 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 9g Weight socket module 11 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 20 15 c 10 b 5 0 112 Curve a b c a 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 0.5 mm2 1.0 mm2 1.5 mm2 heavy|mate(R) F 17 contacts module + crimp contacts Description Part Number Drawing Figure 17 contacts module (Please order contacts separately) Pin module 17 contacts C146 10A017 600 15 Socket module 17 contacts C146 10B017 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 18 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm2 16 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 18 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm2 16 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 gold plating 2 2 2 F Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.5 mm TA 00100 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 0.5 mm2 - - TB 0400 146 2 2 Further tools see catalogue "Tools" 113 heavy|mate(R) F Characteristics 20 contacts module General Characteristics Standard Value Number of contacts 20 Termination technique crimp Wire gauge 0.14 - 4.0 mm (AWG 26 - 12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 500 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 18 g Weight socket module 23 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 30 25 20 b 15 a 10 5 0 114 Curve a b c c 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 1.5 mm2 2.5 mm2 4.0 mm2 heavy|mate(R) F 20 contacts module + crimp contacts Description Part Number Drawing Figure 20 contacts module (Please order contacts separately) Pin module 20 contacts C146 10A020 600 15 Socket module 20 contacts C146 10B020 600 15 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm2 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm2 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm2 - 100 VN01 025 0059 1C VN02 025 0059 1C 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14 - 0.37 mm 26 - 22 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm2 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 2 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm2 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 4.0 mm 2 gold plating 2 2 2 2 F Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool - - FG 0300 146 7 Removal tool for contacts 0.14 - 4.0 mm Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 2 2 Further tools see catalogue "Tools" 115 heavy|mate(R) F Characteristics Adaptor modules + Quintax contact carrier Brief information CAT 5e for Ethernet acc. ISO/IEC 11801, for 10/100/1000 MBit/s data rate. General Characteristics Standard Value Number of contacts 4 + shielding Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3 - 9.5 mm Flammability 1 UL94 V-0 Rated voltage IEC 60664-1 50 V (UL/CSA 50 V) Rated impulse withstand voltage IEC 60664-1 0.8 kV Electrical Characteristics Rated current Tu=40C 10 A Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m 1010 m Insulation resistance Category of connection IEC 11801 ANSI/TIA/EIA-568-C2 Data rate Pollution degree CAT5e max. 1 GBit/s IEC 60664-1 3 Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 +100C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection module unmated IP00, mated IP20 IP-degree of protection socket module unmated IP00, mated IP20 Weight pin contact carrier 50 g Weight socket contact carrier 40 g Weight pin module 13 g Weight socket module 15 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Contact insert PA Colour contact insert black Shielding Zink alloy Cable clamp Zink alloy 116 heavy|mate(R) F Characteristics Adaptor modules + Quintax contact carrier + crimp contacts Description Part number Drawing Figure Adaptor modules Pin module C146 10A002 800 15 Socket module C146 10B002 800 15 Quintax contact carrier 4-contacts (Please order contacts separately) Pin contact carriers 4 contacts C146 10A004 901 15 Socket contact carriers 4 contacts C146 10B004 901 15 Potential balance spring Pin module (2 Pieces) for standard frames: N 18 146 0011 for multi frames: N 18 146 0021 Potential balance spring Socket module (2 Pieces) for standard frames: N 18 146 0012 for multi frames: N 18 146 0022 Supplied as for wire gauge AWG F Pieces Part number Pin contact Socket contact Figure Turned 1.6 mm crimp contacts Single contact 0.14 - 0.37 mm 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 18 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Further tools see catalogue "Tools" 117 heavy|mate(R) F Characteristics Adaptor modules + Coax contact carrier General Characteristics Standard Value Number of contacts 1 + shielding Termination technique crimp Wire gauge 0.14 - 4.5mm (AWG 26 - 12) Max. wire diameter 3 - 9.5 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 50 V (UL/CSA 50 V) Rated impulse withstand voltage IEC 60664-1 0.8 kV Electrical Characteristics Screening effectineness see curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatical Characteristics Climatic category 40 / 100 / 21 Upper temperature +100C Lower temperature -40C Mechanical Characteristics IP-degree of protection pin contact carrier IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket contact carrier IEC 60529 unmated IP20, mated IP20 Weight pin contact carrier 28 g Weight socket contact carrier 28 g Weight pin module 13 g Weight socket module 15 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Contact insert PC Colour contact insert grey Shielding Cu alloy Cable clamp Cu alloy Curves 50 INS 75 INS 0 -0,1 -0,5 -0,2 -1 -0,3 -1,5 -0,4 -2 -0,5 -0,6 -2,5 -0,7 -3 -0,8 -3,5 -4 1,00E+06 1,00E+07 1,00E+08 heavyImate F-Koax 50 -0,9 50 Koax-Kabel -1,0 1,00E+06 1,00E+09 heavyImate F-Koax 75 75 Koax-Kabel 50 RTN 75 RTN -10 -20 -20 -30 -30 -40 -40 -50 -50 -60 -60 -70 heavyImate F-Koax 50 -80 50 Koax-Kabel 1,00E+07 1,00E+08 Frequenz (Hz) 118 1,00E+09 Frequenz (Hz) -10 1,00E+06 1,00E+08 1,00E+07 Frequenz (Hz) 1,00E+09 -70 -80 1,00E+06 heavyImate F-Koax 75 1,00E+07 75 Koax-Kabel 1,00E+08 Frequenz (Hz) 1,00E+09 heavy|mate(R) F Adaptor modules + Coax contact carrier + crimp contacts Description Part number Drawing Figure Adaptor modules Pin module C146 10A002 800 15 Socket module C146 10B002 800 15 Coax - contact carrier (Please order contacts separately) Pin contact carrier 1 contact 50 Pin contact carrier 1 contact 75 C146 10A001 902 15 C146 10A001 901 15 Socket contact carrier 1 contact 50 Socket contact carrier 1-Pol 75 C146 10B001 902 15 C146 10B001 901 15 Supplied as for wire gauge AWG F Pieces Part number Pin contact Figure Socket contact Turned 2.5 mm crimp contacts (for Coax - contact carrier 1 contact 50 ) gold plating 0.14 - 0.37 mm2 26 - 22 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm2 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 2 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm2 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm2 12 100 VN01 025 0039 2C VN02 025 0039 2C 2 2 Turned 2.5 mm crimp contacts (for Coax - contact carrier 1 contact 75 ) gold plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm2 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 18 100 VN01 016 0026 2C VN02 016 0026 2C 2 1.5 mm 16 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm2 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 119 heavy|mate(R) F Characteristics 36 contacts module Brief information High contact density, receptable- and cable side finger proof. General Characteristics Standard Value Number of contacts 36 (18 x Pin, 18 x Socket) Termination technique crimp, PCB (in combination with PCB Adaptor) Wire gauge 0.14 - 2.5mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 250 V) Rated impulse withstand voltage IEC 60664-1 4 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 10 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 21 g Weight socket module 21 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert / module PA Colour insert / module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 18 Curve a b c 14 12 10 8 6 20 40 60 80 Temperature (C) 120 100 120 140 Wire gauge 1.5 mm2 1.0 mm2 0.5 mm2 heavy|mate(R) F 36 contacts module + crimp contacts Description Part number Drawing Figure 36 contacts module (Please order contacts separately) Pin module 36 contacts C146 10A036 600 15 Socket module 36 contacts C146 10B036 600 15 PCB Adaptor 6 contacts PCB Adaptor 6 contacts C146 10B006 300 15 PCB contact VN01 016 0057 3C F VN02 016 0057 3C Supplied as for wire gauge AWG Pieces Part number Figure Pin contact Socket contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm2 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 2 gold plating 2 2 2 Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm2 - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm2 TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 Further tools see catalogue "Tools" 121 heavy|mate(R) F Characteristics Adaptor modules + Gigabit contact carrier Brief information CAT7 for Ethernet acc. ISO/IEC 11801, up to 10 GBit/s data rates. General Characteristics Standard Value Number of contacts 8 + shielding Termination technique crimp Wire gauge 0.09 - 0.52 mm (AWG 28 - 20) Max. wire diameter 1x5 - 12 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 50 V Rated impulse withstand voltage IEC 60664-1 0.8 kV Electrical Characteristics Rated Current Tu = 40 C Installation (overvoltage) category 10 A IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Category of connection IEC 11801 ANSI/TIA/EIA-568-C2 CAT7 Data rate Pollution degree max. 10 GBit/s IEC 60664-1 3 Climatic category IEC 60068-1 40 / 85 / 21 Upper temperature IEC 60512-11-9 +85C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin contact carrier IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket contact carrier IEC 60529 unmated IP20, mated IP20 Weight pin contact carrier 34 g Weight socket contact carrier 36 g Weight pin module 6g Weight socket module Mechanical operation 4g IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Contact insert PC Colour contact insert grey Shielding Cu alloy Cable clamp (separate Part number) Cu alloy 122 heavy|mate(R) F Adaptor modules + GigaBit contact carrier + crimp contacts Description Part Number Drawing Figure Adaptor modules Pin module C146 10A001 800 15 Socket module C146 10B001 800 15 GigaBit-contact carrier* (contacts & cable clamps please order separately) Pin contact carrier - without shield connection to C146 10A008 901 15 the frame C146 10A008 902 15 - with shield connection to the frame F Socket contact carrier - without shield connection to C146 10B008 901 15 the frame C146 10B008 902 15 - with shield connection to the frame Supplied as for wire gauge AWG Pieces Part number Figure Pin contact Socket contact Turned 1.0 mm crimp contacts gold plating 0.09 - 0.25 mm 28 - 24 100 VN01 010 0066 2C VN02 010 0066 2C 0.13 - 0.33 mm 26 - 22 100 VN01 010 0067 2C VN02 010 0067 2C 0.25 - 0.52 mm 24 - 20 100 VN01 010 0068 2C VN02 010 0068 2C Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 2 0.09 mm - 0.52 mm - - 17 D 438 SP 4-Indent crimping tool for turned contacts 0.09 mm2 - 0.52 mm2 - - TB 0300 146 2 Further tools see catalogue "Tools" * UL/CSA - Certification in preparation. 123 heavy|mate(R) F Characteristics Adaptor module + MegaBit-contact carrier Brief information Cat5e for Ethernet acc. ISO/IEC 11801, up to 1 GBit/s data rate. General Characteristics Standard Value Number of contacts 8 + shielding Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 2x5 - 12 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 50 V Rated impulse withstand voltage IEC 60664-1 0.8 kV Electrical Characteristics Rated Current Tu = 40 C Installation (overvoltage) category 10 A IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Category of connection IEC 11801 ANSI/TIA/EIA-568-C2 CAT5e Data rate Pollution degree max 1 GBit/s IEC 60664-1 3 Climatic category IEC 60068-1 40 / 85 / 21 Upper temperature IEC 60512-11-9 +85C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin contact carrier IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket contact carrier IEC 60529 unmated IP20, mated IP20 Weight pin contact carrier 41 g Weight socket contact carrier 44 g Weight pin module 6g Weight socket module Mechanical operation 4g IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Contact insert PC Colour contact insert grey Shielding Cu alloy Cable clamp (separate part number) Cu alloy 124 heavy|mate(R) F Adaptor modules + MegaBit contact carrier + crimp contacts Description Part number Drawing Figure Adaptor modules* Pin module C146 10A001 800 15 Socket module C146 10B001 800 15 MegaBit-contact carrier* (contacts & cable clamps please order separately) Pin contact carrier - without shield connection to C146 10A008 905 15 the frame C146 10A008 906 15 - with shield connection to the frame F Socket contact carrier - without shield connection to the frame C146 10B008 905 15 - with shield connection to the frame C146 10B008 906 15 Supplied as for wire gauge AWG Pieces Part number Figure Pin contact Socket contact Turned 1.6 mm crimp contacts gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Tools Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 2 2 Further tools see catalogue "Tools" * UL/CSA - Certification in preparation. 125 heavy|mate(R) F Description Cable clamps for GigaBit- / MegaBit- contact carriers Part number Cable clamps for GigaBit contact carrier Cable clamp 5 - 7 mm Cable clamp 7 - 10 mm Cable clamp 10 - 12 mm N 16 146 0011 N 16 146 0012 N 16 146 0013 Cable clamps for MegaBit contact carrier Cable clamp 5 - 7 mm Cable clamp 7 - 10 mm Cable clamp 10 - 12 mm 126 N 16 146 0021 N 16 146 0022 N 16 146 0023 Drawing Figure heavy|mate(R) F Your notes F 127 heavy|mate(R) F Characteristics D-Sub module General Characteristics Standard Value Number of contacts 9 Termination technique crimp Wire gauge 0.09 - 0.52 mm (AWG 28 - 20) Clamping range 2x 3.8 - 6.8mm Max. wire diameter 2.3 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 500 V Rated impulse withstand voltage IEC 60664-1 0.8 kV 15 0.09 - 0.25 mm (AWG 28-24) 1.6 mm Electrical Characteristics Rated Current Tu = 40 C 5A Current carrying capacity Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 85 / 10 Upper temperature IEC 60512-11-9 +85C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 9 contacts 35 g Weight socket module 9 contacts 34 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Material PC Shielding Cu alloy Cable clamp Stainless steel Derating curves 128 heavy|mate(R) F Description D-Sub module + crimp contacts Part Number Drawing Figure D-Sub module Adaptor module (Please order contact inserts separately) C146 10H001 800 15 Pin module 9 contacts (Please order contact inserts separately) C146 10A009 600 15 Socket module 9 contacts (Please order contact inserts separately) C146 10B009 600 15 Contact inserts D-Sub 15 contacts* (Please order contacts separately) Pin insert C146 10A015 901 15 Socket insert C146 10B015 901 15 Supplied as for wire gauge AWG F Part Number Pin contact Figure Socket contact Punched crimp contacts, gold plating 1.0 mm crimp contacts for D-Sub 9 contacts 0.09 - 0.25 mm 28 - 24 VN01 010 0166 2 C VN02 010 0166 2 C 0.25 - 0.5 mm2 24 - 20 VN01 010 0168 2 C VN02 010 0168 2 C 0.8 mm crimp contacts for D-Sub 15 contacts 0.09 - 0.25 mm 28 - 24 VN01 008 0066 2 C VN02 008 0066 2 C Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tools Removal tool for contacts 0.09 - 0.5 mm2 - - 17 D 438 SP Crimping tools 0.09 - 0.5 mm2 - - TA 0200 146 * UL/CSA - Certification in preparation. 129 heavy|mate(R) F Characteristics Blind module Brief information Modules with centering function allow the use of the modular system in rack and panel applications without housing. The modules align a floating frame so that modules can be plugged central. For optimal function two modules must be used in the frame. Climatical Characteristics Climatic category IEC 60068-1 40/ 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Mechanical Characteristics Weight blind module with centering function 9g Weight blind module standard 6g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Contact module PA Colour contact module black 130 heavy|mate(R) F Description Blind module Part Number Drawing Figure Blind module Blind module with centering function C146 10H000 600 15 Blind module standard C146 10H000 601 15 F 131 heavy|mate(R) HSE * Rated voltage 400 V * Rated current 42 A * Termination: screw * Number of contacts: 6 132 heavy|mate(R) HSE Brief information HSE Approvals, Testhouse Characteristics Approval-Number UL 600 V E 63093 CSA 600 V 48932 133 heavy|mate(R) HSE Characteristics contact inserts General Characteristics Standard Value Number of contacts 6+ Termination technique screw Wire gauge 0.5 - 6.0 mm2 (AWG 20 - 10) Max. wire diameter Flammability 6.4 mm UL 94 V-0 Rated voltage IEC 60664-1 400 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated current Tamp = 40 C 42 A Rated current IEC 60512-5-2 see Derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 1m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IP-degree of protection pin insert 1) IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert 1) IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 80 g Weight socket insert Mechanical operation 80 g IEC 60512-9-1 500 mating cycles Materials Contact insert PA Colour contact insert black Contacts CuZn (brass) Contact plating Ag (silver) Current carrying capacity (A) Derating curves Temperature (C) Curve a: 6 mm2 screw contact 134 1) IP-degree of protection on termination side of screw version IP10 heavy|mate(R) HSE Description Contact inserts 6 + Part Number | Size E 16 400 V/42 A Drawing Housings from page 235 Figure Contact insert 6 + Pin insert with wire protection for screw termination C146 10A006 102 5 Socket insert with wire protection for screw termination C146 10B006 102 5 Pin layout Pin insert Assembly instruction Socket insert Panel cut out (insert) HSE 135 heavy|mate(R) HvE * Rated voltage 660 V * Rated current 16 A * Termination: screw * 2 delayed mating contacts * Number of contacts: 3, 6, 10, 16, 32 * HL3 acc. EN 45545: R22/23 (3 - 10 contacts) 136 heavy|mate(R) HvE Brief information HvE Approvals, Testhouse Characteristics Approval-Number UL see technical characteristics E 63093 CSA see technical characteristics E 63093 137 heavy|mate(R) HvE General information Construction of connectors Type HvE Connectors of heavy|mate(R) HvE series only connect with counter parts of heavyImate HvE series. The connectors of series heavy|mate(R) HvE are based on series heavy|mate(R) E with the following deviations: Inserts The HVE-inserts with 3, 6 and 10 contacts are basically the same as the 10, 16 and 24-contacts inserts of series heavy|mate(R) E. However they are only partly loaded with contacts and have two delayed mating pilot duty contacts. Only type 16 HVE has special inserts with a different contact arrangement. The mounting dimensions are however identical with the 24 contacts version of heavy|mate(R) E. The delayed mating contacts are intended for switching a relay coil for electrically locking in order to have unloaded socket contacts in an unmated condition. If connectors without breaking capacity are used as connectors with breaking capacity the electrical power data must be reduced in accordance with the manufacturer's specification. These specifications are available from the manufacturer. Housings: (made of aluminium) heavy|mate(R) E housings with an inside insulation (plastic foil) are used for the 16-contacts insert. The inside barriers at the narrow sides preventing mounting of 660 V-inserts in 400 V housings are removed and the 16-contacts insert is now mountable. No standard for this series, but: Intermateable and exchangeable with other makes a) Contact insert to contact insert b) Contact insert to housing 6, 10 ,16, 24 pin Housings are designed according to DIN EN 175 301-801 First-to-mate last-to-break protective ground contact 138 heavy|mate(R) E inserts with pin contacts are not intermatable with heavy|mate(R) HvE inserts with socket contacts due to a) two empty contact holes are closed at 3, 6 and 10 contact inserts. b) the 16 contacts HVE insert has a different contact arrangement. heavy|mate(R) HvE Characteristics contact inserts General Characteristics Standard Value Number of contacts 3 Termination technique screw Wire gauge 0.5 - 2.5 mm2 Max. wire diameter 6 10 16 4.6 mm Flammability UL 94 V-0 Rated voltage IEC 60664-1 660 V Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 660 V (UL/CSA 600 V) 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b II Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 + 125C Lower temperature IEC 60512-11-10 - 40C IP-degree of protection pin insert 1) IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert 1) IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 49 g 63 g 81 g 107 g Weight socket insert 49 g 63 g 81 g 107 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert PC PA Colour insert grey black Contacts CuZn (brass) Contact plating Ag (silver) 1) IP-degree of protection on termination side of screw version IP10 HvE 139 heavy|mate(R) HvE Description Contact inserts 3 + +2 | Size E10 | 660 V/16 A Part Number Contact insert 3 + Drawing Figure + 2 (delayed mating contacts) Pin insert with wire protection for screw termination C146 10A003 102 3 Socket insert with wire protection for screw termination C146 10B003 102 3 Pin layout Pin insert Housings from page 228 Assembly instruction Socket insert Panel cut out (insert) Working contact Mating contact Without contact Derating curves Notice restriction of wire Curve a: 1.5 mm2 screw contacts 140 Curve b: 2.5 mm2 screw contacts heavy|mate(R) HvE Description Contact inserts 6 + +2 | Size E16 | 660 V/16 A Part Number Contact insert 6 + Drawing Figure + 2 (delayed mating contacts) Pin insert with wire protection for screw termination C146 10A006 102 3 Socket insert with wire protection for screw termination C146 10B006 102 3 Pin layout Pin insert Housings from page 235 Assembly instruction Socket insert Panel cut out (insert) Working contact Mating contact Without contact Derating-Kurven HvE Notice restriction of wire Curve a: 1.5 mm2 screw contacts Curve b: 2.5 mm2 screw contacts 141 heavy|mate(R) HvE Description Contact inserts 10 + +2 | Size E24 | 660 V/16 A Part Number Contact insert 10 + Drawing Figure + 2 (delayed mating contacts) Pin insert with wire protection for screw termination C146 10A010 102 3 Socket insert with wire protection for screw termination C146 10B010 102 3 Pin layout Pin insert Housings from page 251 Assembly instruction Socket insert Panel cut out (insert) Working contact Mating contact Without contact Derating curves Notice restriction of wire Curve a: 1.5 mm2 screw contacts 142 Curve b: 2.5 mm2 screw contacts heavy|mate(R) HvE Description Contact inserts 16 + +2 | Size E24 | 660 V/16 A Part Number Contact insert 16 + Drawing Figure + 2 (delayed mating contacts) Pin insert with wire protection for screw termination C146 10A016 102 3 Pin insert without wire protection for screw termination C146 10A016 002 3 Socket insert with wire protection for screw termination C146 10B016 102 3 Socket insert without wire protection for screw termination C146 10B016 002 3 Pin layout Pin insert Housings from page 251 Assembly instruction Socket insert Panel cut out (insert) Working contact Mating contact Derating curves HvE Notice restriction of wire Curve a: 1.5 mm2 screw contacts Curve b: 2.5 mm2 screw contacts 143 heavy|mate(R) K * Power + signal as mixed arrangement * Rated voltage up to 830 V * Termination: screw, crimp * HL3 acc. EN 45545: R22/23 144 heavy|mate(R) K Brief information K Approvals, Testhouse Characteristics Approval-Number UL see technical characteristics E 63093 CSA see technical characteristics E 63093 145 heavy|mate(R) K Characteristics contact inserts 4+ General Characteristics Standard , 4+2+ Value Number of contacts 4+0+ (4 Power) Termination technique screw Wire gauge 1.5 - 16 mm (AWG 16 - 6) Power: 1.5 - 16 mm (AWG 16 - 6) Signal: 0.5 - 2.5 mm (AWG 20 - 14) Max. wire diameter 11 mm Power: 11 mm, Signal: 4.8 mm Flammability 4+2+ (4 Power + 2 Signal) UL94 V-0 Rated voltage IEC 60664-1 830 V (UL/CSA 600 V) Power: 830 V (UL/CSA 600 V) Signal: 400 V (UL/CSA 300 V) Rated impulse withstand voltage IEC 60664-1 8 kV Power: 8 kV Signal: 6 kV 80 A Power: 80 A Signal: 16 A Electrical Characteristics Rated Current Tu = 40 C Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IEC 60529 unmated IP00, mated IP20 IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert 1) IP-degree of protection socket insert 1) Weight pin insert 109 g 114 g Weight socket insert 108 g 113 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) Derating Kurven Current carrying capacity (A) 200 Curve a b c 150 c 100 50 0 146 b a 0 20 40 60 80 100 Temperature (C) 120 Wire gauge 10 mm2 16 mm2 Single contacts with 16 mm2 140 General requirements: Wire end ferrules must be used. 1) IP-degree of protection on termination side of screw version IP10 heavy|mate(R) K Description Contact inserts 4+ Part Number , 4+2+ | 830/400 V | Size E16 Housings from page 235 Drawing Figure Drawing Figure Contact insert 4 + Pin insert 4 + C146 10A004 100 13 Socket insert 4 + C146 10B004 100 13 Pin layout Pin insert Socket insert Description Part Number Contact insert 4+2+ Pin insert 4+2+ C146 10A006 100 13 K Socket insert 4+2+ C146 10B006 100 13 Pin layout Pin insert Socket insert 147 heavy|mate(R) K Characteristics contact inserts 6 + 36 + General Characteristics Standard Value Number of contacts 6 + 36 + Termination technique crimp Wire gauge 1.5 - 6.0mm (AWG 16 - 10) 0.14 - 2.5mm (AWG 26 - 14) Max. wire diameter Power: 5.2 mm, Signal: 3.7 mm Flammability (6 Power + 36 Signal) UL94 V-0 Rated voltage IEC 60664-1 Power: 690 V, Signal: 160 V (UL/CSA 600 V, 300 V) Rated impulse withstand voltage IEC 60664-1 Power: 8.0 kV, Signal: 2.5 kV Electrical Characteristics Rated Current Tu = 40 C Power: 40 A, Signal: 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 65 g Weight socket insert 74 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 100 60 b 40 a 20 0 148 Curve Wire gauge a 6 mm2 with signalcontacts 1.5 mm2 b 6 mm2 80 0 20 40 60 80 100 Temperature (C) 120 140 heavy|mate(R) K Contact inserts 6 + 36 + |690/160 V| Size E16 + crimp contacts Description Part Number Contact insert 6 + 36 + Drawing Housings from page 235 Figure (Please order contacts separately) Pin insert 6 + 36 + C146 10A042 500 13 Socket insert 6 + 36 + C146 10B042 500 13 Pin layout Pin insert Supplied as Socket insert for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 4 mm crimp contacts silver plating 1.5 mm 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm 10 100 VN01 040 0013 1C VN02 040 0013 1C 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C Turned 1.6 mm crimp contacts silver plating Tools for 4 mm turned contacts Description for wire gauge K 2 Removal tool for contacts 4-indet crimping tool Tools for turned contacts Description Removal tool for contacts Standard crimping tool and accessories for 4-Indent crimping 4-Indent crimping tool 1.5 - 6 mm 1.5 - 6 mm2 Contact locator - Part Number Calibration pin - for wire gauge 0.14 - 2.5 mm2 0.14 - 2.5 mm Contact locator TA 0010 146 000 1 Crimping dies TA 0000 184 Tool FG 0300 146 1 TA 0000 or TA 0500 0.14 - 2.5 mm2 - - TB 0400 146 2 Tool FG 0300 146 5000 TB 0700 146 Further tools see catalogue "Tools" 149 heavy|mate(R) K Characteristics contact inserts 4 + 8 + General Characteristics Standard Value Number of contacts 4+8 + Termination technique screw Wire gauge Power: 1.5 - 16 mm (AWG 16 - 6) Signal: 0.5 - 2.5 mm (AWG 20 - 14) Max. wire diameter Power: 11 mm, Signal: 4.8 mm Flammability (4 Power + 8 Signal) UL94 V-0 Rated voltage IEC 60664-1 Power: 400 V, Signal: 400 V (UL/CSA 600 V, 660 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C Power: 80 A, Signal: 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IEC 60529 unmated IP00, mated IP20 IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert1) IP-degree of protection socket insert 1) Weight pin insert 147 g Weight socket insert 148 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) Derating curves Current carrying capacity (A) 200 Curve Wire gauge a 10 mm2 b 16 mm2 150 b 100 50 0 150 a 0 20 40 60 80 100 Temperature (C) 120 140 General requirements: Wire end ferrules must be used. 1) IP-degree of protection on termination side of screw version IP10 heavy|mate(R) K Description Contact inserts 4 + 8 + Part Number Housings from page 241 | 690/160 V | Size E24 Drawing Figure Contact insert 4+8 + Pin insert 4+8+ C146 10A012 100 13 Socket insert 4+8+ C146 10B012 100 13 Pin layout Pin insert Socket insert K 151 heavy|mate(R) K Characteristics contact inserts 8+24+ General Characteristics Standard Value Number of contacts 8+24+ Termination technique crimp Wire gauge Power: 0.5 - 4 mm (AWG 20 - 12) Signal: 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter Power: 4.6 mm, Signal 3.7 mm Flammability (8 Power + 24 Signal) UL94 V-0 Rated voltage IEC 60664-1 Power: 230 V (conductor-earth), 400 V (conductor-earth) Signal: 160 V Rated impulse withstand voltage IEC 60664-1 Power: 4 kV, Signal: 2,5 kV Electrical Characteristics Rated Current Tu = 40 C Power: 16 A, Signal: 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert1) IEC 60529 unmated IP00, mated IP20 unmated IP20, mated IP20 IP-degree of protection socket insert1) IEC 60529 IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 51 g Weight socket insert 57 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves Current carrying capacity (A) 30 Curve a b c 25 20 15 10 5 20 40 60 80 Temperature (C) 152 100 120 140 Wire gauge 2.5 mm2 4.0 mm2 4.0 mm2 heavy|mate(R) K Description Part Number Contact insert 8+24+ Drawing Figure (Please order contacts separately)* Pin insert 8+24+ C146 10A032 500 13 Socket insert 8+24+ C146 10B032 500 13 Supplied as I 400/160 V /Size E10 + crimp contacts Housings from page 228 Contact inserts 8+24+ for AWG Pieces wire gauge Part number Pin contact Figure Socket contact Turned 4 mm crimp contacts silver plating 1.5 mm 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm 10 100 VN01 040 0013 1C VN02 040 0013 1C Turned 1,6 mm crimp contacts silver plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C K Tools for 4 mm turned contacts Description for wire gauge Part number Contact locator Test pin Tool Removal tool for contacts 2 1.5 - 6 mm - - FG 0300 146 5000 4-Indent crimping tool 1.5 - 6 mm2 - - TB 0700 146 Tools for 1.6 mm turned contacts Description for wire gauge Removal tool for contacts Standard crimping tool and accessories for 4-Indent crimping 4-Indent crimping tool Part number Contact locator Crimping dies Tool 0.14 - 2.5 mm - - FG 0300 146 1 0.14 - 2.5 mm2 TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 0.14 - 2.5 mm2 - - TB 0400 146 2 Further tools see catalogue "Tools" * UL/CSA - Certification in preparation. 153 heavy|mate(R) M * Modular connector * More module slots than heavy|mate(R) F and market standard * Rated voltage 63 - 1000 V * Rated current 5 A ... 320 A * Termination: crimp 154 heavy|mate(R) M Brief information Approvals, Testhouse Characteristics Approval-Number VDE See technical characteristics 56 79 UG UL See technical characteristics E 63093 CSA See technical characteristics 48932 M 155 heavy|mate(R) M General information General information * Modules inserts without crimp contacts, crimping tools see separate catalogue "Tools". * Contacts must be ordered separatly, processing instructions see catalogue "Tools". * Connectors series heavy|mate(R) M may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of rated current. * We recommend using the high profile housings / hoods for the heavy|mate(R) M inserts. * Empty modul spaces have to be filled with blind modules. * Torque for PE connection 1.8 Nm Advantages of the system * High combination possibilities * Possibility of inverse configuration First-to-mate last-to-break protective ground contact Minimum wire size 0.5 mm2 Modules Frames Range of housings 156 * Rated voltage up to 1000 V * Low cost heavy|mate(R) M How to select a solution with series heavy|mate(R) M? Requirements * 3 x 400V; 50A; 6mm wire gauge * 8 x 250V; 8A; 1.5mm wire gauge * 5 x 400V; 15A; 4mm wire gauge Solution 1. Check how 16 contacts can be realized; see modules overview on page 158 Possible selection: a) 1 x 20 contacts b) 2 x 10 contacts c) 1 x 10 contacts+ 2 x 5 contacts d) 1 x 3 contacts + 1 x 5 contacts + 1 x 10 contacts 2. Check technical parameters / solution, see detail pages of the modules on page 166 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE 3. Choose matching contact, see detail page of the modules on page 166 Possible selection: a) 3 contacts = C146 A03 001 E8 contacts = VN01 036 0002 1C b) 5 contacts = C146 A05 001 E8 contacts = VN01 025 0033 1C c) 10 contacts = C146 A10 001 E8 contacts = VN01 016 0027 1C 4. Choose matching frame, see frames on page 166 Solution: C146 P10 001 G8 5. Choose matching housing, see housings from page 228 Solution: C146 21R010 600 8 Schematic construction M 157 heavy|mate(R) M Description Modules Overview Part Number 1 contact module, 1000 V, Details see page 166 Pin module 1 contact C146 A01 001 E8 Socket module 1 contact C146 B01 004 E8 2 contacts module, 1000 V, Details see page 168 Pin module 2 contacts C146 A02 001 E8 Socket module 2 contacts C146 B02 001 E8 2 contacts module, 1000 V, Details see page 170 Pin module 2 contacts C146 A02 801 E8 Socket module 2 contacts C146 B02 801 E8 158 Drawing Figure heavy|mate(R) M Description Modules Overview Part Number Drawing Figure 3 contacts module, 1000 V, Details see page 172 Pin module 3 contacts C146 A03 801 E8 Socket module 3 contacts C146 B03 801 E8 3 contacts module, 690 V, Details see page 174 Pin module 3 contacts C146 A03 001 E8 Socket module 3 contacts C146 B03 001 E8 4 contacts module, 630 V, Details see page 176 Pin module 4 contacts C146 A04 002 E8 M Socket module 4 contacts C146 B04 002 E8 159 heavy|mate(R) M Description Modules Overview Part number Drawing 5 contacts module fur stanced contacts, 1000 V, Details see page 178 Pin module 5 contacts C146 D04 001 E8 (4-Pol) C146 D05 001 E8 (4 + ) C146 D05 801 E8 (5-Pol) Socket module 5 contacts C146 C04 001 E8 (4-Pol) C146 C05 001 E8 (4 + ) C146 C05 801 E8 (5-Pol) 5 contacts module for turned contacts, 400 V, Details see page 180 Pin module 5 contacts C146 A05 001 E8 Socket module 5 contacts C146 B05 001 E8 10 contacts module for stanced contacts, 400 V, Details see page 182 Pin module 10 contacts C146 D10 001 E8 Socket module 10 contacts C146 C10 001 G8 160 Figure heavy|mate(R) M Description Modules Overview Part number Drawing Figure 10 contacts module fpr stanced contacts, 400 V, Details see page 184 Pin module 10 contacts C146 A10 001 E8 Socket module 10 contacts C146 B10 001 E8 20 contacts module, 63 V, Details see page 186 Pin module 20 contacts C146 A20 001 G8 Socket module 20 contacts C146 B20 001 G8 3 contacts module for Coax-contacts, Details see page 188 Pin module 3 contacts C146 A03 501 E8 Socket module 3 contacts C146 B03 501 E8 M 161 heavy|mate(R) M Description Modules Overview Part Number Drawing RJ45 module, Details see page 191 Pin module RJ45 C146 E12 001 E8 Socket module RJ45 C146 F12 001 G8 Pneumatic module, 1 or 2 connections, Details see page 193 Pin module C146 G01 014 G8 (2.5 mm) C146 G01 024 G8 (4.0 mm) C146 G02 014 G8 (2.5 mm) C146 G02 024 G8 (4.0 mm) Socket module C146 H01 034 G8 (2.5 mm) C146 H01 044 G8 (4.0 mm) C146 H02 034 G8 (2.5 mm) C146 H02 044 G8 (4.0 mm) Shielded Quintax - module, details see on page195 Pin module C146 A08 102 E8 C146 A05 100 G8 Socket Module C146 B08 102 E8 C146 B05 100 G8 162 Figure heavy|mate(R) M Your notes M 163 heavy|mate(R) M Description Frames Part Number Drawing Figure Frame for 2 modules | Size E6 | Housings from page 226 Frame for 2 pin modules C146 P06 001 G8 C146 P06 002 G8 (2 x PE) Frame for 2 socket modules C146 S06 001 G8 C146 S06 002 G8 (2 x PE) Frame for 3 modules | Size E10 | Housings from page 228 Frame for 3 pin modules C146 P10 001 G8 C146 P10 002 G8 (2 x PE) Frame for 3 socket modules C146 S10 001 G8 C146 S10 002 G8 (2 x PE) Frame for 5 modules | Size E16 | Housings from page 235 Frame for 5 pin modules C146 P16 001 G8 C146 P16 002 G8 (2 x PE) Frame for 5 socket modules C146 S16 001 G8 C146 S16 002 G8 (2 x PE) 164 It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. heavy|mate(R) M Frames Description Part Number Drawing Figure Frame for 7 modules | Size E24 | Housings from page 241 Frame for 7 pin modules Positions A-G C146 P24 001 G8 C146 P24 002 G8 (2 x PE) Frame for 7 pin modules Positions T-Z C146 P24 101 G8 C146 P24 102 G8 (2 x PE) Frame for 7 socket modules Positions A-G C146 S24 001 G8 C146 S24 002 G8 (2 x PE) Frame for 7 socket modules Positions T-Z C146 S24 101 G8 C146 S24 102 G8 (2 x PE) Supplied as for wire gauge AWG Pieces Part Number 8-6 1 N15 043 0003 003 Figure Cable lug for earth connection Single contact 10 - 16 mm2 M 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. 165 heavy|mate(R) M Characteristics 1 contact module General Characteristics Standard Value Number of contacts 1 Termination technique crimp Wire gauge 25 - 95 mm (AWG 4 - 000) Max. wire diameter 20 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 320 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 10 g Weight socket module 20 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating Curves Current carrying capacity acc. to DIN EN 60512-5-2 C146M 10 mm Radsok 3 x 1 pol, Conductor 25 mm2, 50 mm2, 95 mm2 Current carrying capacity (A) 400 Conductor 25 mm2 Cu blank Conductor 50 mm2 Cu blank Conductor 95 mm2 Cu tin-plated 350 300 250 200 150 100 50 25 50 75 100 125 Temperature (C) General requirements *Due to reduced cross sections at PE contacts of frames, the PE contact has to be additionally protected against short circuits by using a protection circuit offering a sufficiently short breaking time (<0.25s). 166 * Parts to be used as connectors, not as plug devices (connector with breaking capacity). Do not mate under current or voltage! heavy|mate(R) M 1 contact module + crimp contacts Description Part Number Drawing Figure 1 contact module (Please order contacts separately) Pin module 1 contact C146 A01 001 E8 Socket module 1 contact C146 B01 004 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 10 mm crimp contacts Single contact 25 mm 4 1 N01 100 5099 001 N02 100 6119 002 35 mm 2 1 N01 100 6000 001 N02 100 6120 002 50 mm 1 1 N01 100 6001 001 N02 100 6121 002 70 mm 00 1 N01 100 6002 001 N02 100 6122 002 95 mm 000 1 N01 100 6003 001 N02 100 6123 002 8-6 1 N15 043 0003 003 Cable lug for earth connection Single contact 10 - 16 mm2 M Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Crimping dies 25 mm2 - TE 0600 042 * 35 mm2 - TE 0600 22 * 50 mm - TE 0500 103 * 70 mm - TE 0500 201 * 95 mm - TE 0500 301 * *hydraulic crimping tool EK12042 by Klauke or AHPW 400C by Neko . Further tools see catalogue "Tools" 167 heavy|mate(R) M Characteristics 2 contacts module General Characteristics Standard Value Number of contacts 2 Termination technique crimp Wire gauge 16 - 35 mm (AWG 6 - 2) Max. wire diameter 12.8 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 150 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 19 g Weight socket module Mechanical operation 20 g IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating Curves 16 mm2 / 25 mm2 / 35 mm2 Curve a b c d e f Frame 3 contacts 16 mm2 1 contacts 16 mm2 3 contacts 25 mm2 1 contacts 25 mm2 3 contacts 35 mm2 1 contacts 35 mm2 General requirements *Due to reduced cross sections at PE contacts of frames, the PE contact has to be additionally protected against short circuits by using a protection circuit offering a sufficiently short breaking time (<0.25s). 168 * Parts to be used as connectors, not as plug devices (connector with breaking capacity). Do not mate under current or voltage! heavy|mate(R) M 2 contacts module + crimp contacts Description Part Number Drawing Figure 2 contacts module (Please order contacts separately) Pin module 2 contacts C146 A02 001 E8 Socket module 2 contacts C146 B02 001 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact N01 060 0007 1 N02 060 6117 001 Turned 6 mm crimp contacts Single contact 16 mm2 6 25 mm2 4 N01 060 0004 1 N02 060 6114 001 35 mm2 2 N01 060 0008 1 N02 060 6118 001 1 Cable lug for earth connection Single contact 10 - 16 mm2 8-6 1 N15 043 0003 003 M Tools Description Crimping dies for wire gauge Part Number Contact locator Crimping dies Tool 16 mm - TE 0600 062 * 25 mm - TE 0600 042 * 35 mm - TE 0600 022 * *Hydraulic crimping tool EK12042 by Klauke or AHPW 400C by Neko . Further tools see catalogue "Tools" 169 heavy|mate(R) M Characteristics 2 contacts module General Characteristics Standard Value Number of contacts 2 Termination technique crimp Wire gauge 16 (AWG 6) Max. wire diameter 8.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 65 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 8g Weight socket module 8g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating curves 16 mm2 Curve a b c Frame 1 Modules 3 Modules 7 Modules General requirements *Due to reduced cross sections at PE contacts of frames, the PE contact has to be additionally protected against short circuits by using a protection circuit offering a sufficiently short breaking time (<0.25s). 170 * Parts to be used as connectors, not as plug devices (connector with breaking capacity). Do not mate under current or voltage! heavy|mate(R) M 2 contacts module + crimp contacts Description Part Number Drawing Figure 2 contacts module (Please order contacts separately) Pin module 2 contacts C146 A02 801 E8 Socket module 2 contacts C146 B02 801 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact VN02 036 0021 1C Turned 3.6 mm crimp contacts Single contact 16 mm2 6 100 VN01 036 0021 1C 8-6 1 N 15 043 0003 003 Cable lug for earth connection Single contact 10 - 16 mm2 M Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Crimping dies 16 mm - TE 0600 063 * Removal tool for contacts 16 mm - FG 0300 146 3 * Removal tool for modules - - FG 1000 146 * *hydraulic crimping tool EK 60/22-L by Klauke or AHPW 300 by Neko . Further tools see catalogue "Tools" 171 heavy|mate(R) M Characteristics 3 contacts module General Characteristics Standard Value Number of contacts 3 Termination technique crimp Wire gauge 1.5 - 10 mm (AWG 16 - 8) Max. wire diameter 7.2 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 50 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin module IP-degree of protection socket module unmated IP20, mated IP20 IEC 60529 Weight pin module unmated IP20, mated IP20 8g Weight socket module 8g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating Curves 2.5 mm2 1.5 mm2 Curve a b c d Frame 7 Modules 3 Modules 2 Modules 1 Modules Frame 7 Modules 3 Modules 2 Modules 1 Modules Curve a b c Frame 3-7 Modules 2 Modules 1 Modules 10 mm2 6 mm2 Curve a b c d 172 Curve a b c d Frame 5-7 Modules 3 Modules 2 Modules 1 Modules heavy|mate(R) M Characteristics 3 contacts module Description Part number Drawing Figure Modul 3 contacts (Please order contacts separately) Pin module 3 contacts C146 A03 801 E8 Socket module 3 contacts C146 B03 801 E8 Supplied as for wire gauge AWG Pieces Part number Pin contact Figure Socket contact Turned 3.6 mm crimp contacts (All contacts 2 mm first-to-mate to other modules) silver plating 1.5 mm2 16 100 VN01 036 0004 1C VN02 036 0004 1C 2.5 mm 14 100 VN01 036 0005 1C VN02 036 0005 1C 2 4.0 mm 12 100 VN01 036 0001 1C VN02 036 0001 1C 6.0 mm2 10 100 VN01 036 0002 1C VN02 036 0002 1C 10.0 mm2 8 100 VN01 036 0003 1C VN02 036 0003 1C 8-6 1 N 15 043 0003 003 2 Cable lug for earth connection Single contact 10 - 16 mm2 M Tools Description for wire gauge Part number Contact locator Crimping dies Tool - - FG 0300 146 3 Removal tool for contacts 1.5 - 10.0 mm Losewerkzeug fur Module - - - FG 1000 146 Standard crimping tool and accessories for 4-Indent crimping 1.5 - 2.5 mm2 4 - 6 mm2 TA 0010 146 000 5 TA 0010 146 000 4 TA 0000 144 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 1.5 - 10.0 mm2 - - TB 0100 148 2 Further tools see catalogue "Tools" 173 heavy|mate(R) M 3 contacts module General Characteristics Standard Value Number of contacts 3 Termination technique crimp Wire gauge 1.5 - 10 mm (AWG 16 - 8) Max. wire diameter 7.2 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 630 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 40 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 7g Weight socket module 9g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating Curves 2.5 mm2 1.5 mm2 Curve a b c d Frame 7 Modules 3 Modules 2 Modules 1 Modules Frame 7 Modules 3 Modules 2 Modules 1 Modules Curve a b c Frame 3-7 Modules 2 Modules 1 Modules 10 mm2 6 mm2 Curve a b c d 174 Curve a b c d Frame 5-7 Modules 3 Modules 2 Modules 1 Modules heavy|mate(R) M 3 contacts module + crimp contacts Description Part number Drawing Figure 3 contacts module (Please order contacts separately) Pin module 3 contacts C146 A03 001 E8 Socket module 3 contacts C146 B03 001 E8 Supplied as for wire gauge AWG Pieces Part number Figure Pin contact Socket contact Turned 3.6 mm crimp contacts silver plating 1.5 mm2 16 100 VN01 036 0004 1C VN02 036 0004 1C 2.5 mm 14 100 VN01 036 0005 1C VN02 036 0005 1C 2 4.0 mm 12 100 VN01 036 0001 1C VN02 036 0001 1C 6.0 mm2 10 100 VN01 036 0002 1C VN02 036 0002 1C 8 100 VN01 036 0003 1C VN02 036 0003 1C 8-6 1 N 15 043 0003 003 2 10.0 mm 2 Cable lug for earth connection Single contact 10 - 16 mm2 M Tools Description for wire gauge Removal tool for contacts Removal tool for modules Standard crimping tool and accessories for 4-Indent crimping 4-Indent crimping tool Part number Contact locator Crimping dies Tool 1.5 - 10.0 mm - - FG 0300 146 3 - - - FG 1000 146 1.5 - 2.5 mm 4 - 6 mm2 TA 0010 146 000 5 TA 0010 146 000 4 TA 0000 144 TA 0000 124 TA 0000 or TA 0500 1.5 - 10.0 mm2 - - TB 0100 148 2 2 Further tools see catalogue "Tools" 175 heavy|mate(R) M 3 contacts module Characteristics 4 contacts + crimpmodule contactsfor turned contacts General Characteristics Standard Value Number of contacts 4 Termination technique crimp Wire gauge 0.5 - 4 mm (AWG 26 - 12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 630 V Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 25 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 I Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 9g Weight socket module 8g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) 2.5 mm2 / 1 module 50 Curve a b c d 40 30 20 10 20 40 60 80 Temperature (C) 176 100 120 140 Wire gauge 4.0 mm2 2.5 mm2 1.5 mm2 0.5 mm2 Current carrying capacity (A) Current carrying capacity (A) Derating curves 2.5 mm2 / 7 modules 50 Curve a b c d 40 30 20 10 20 40 60 80 Temperature (C) 100 120 140 Wire gauge 4.0 mm2 2.5 mm2 1.5 mm2 0.5 mm2 heavy|mate(R) M Your 4 contacts notesmodule + crimp contacts Description Part Number Drawing Figure 4 contacts module (Please order contacts separately) Pin module 4 contacts C146 A04 002 E8 Socket module 4 contacts C146 B04 002 E8 Supplied as for wire gauge AWG Pcs. Part Number Figure Pin contact Socket contact Turned 3.6 mm crimp contacts single contact silver plated gold plated 0.14 - 0.37 mm 26-22 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75 - 1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm - 100 VN01 025 0059 1C VN02 025 0059 1C 4.0 mm 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14 - 0.37 mm 26-22 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75 - 1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm 12 100 VN01 025 0039 2C VN02 025 0039 2C M Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 2 Further tools see catalogue "Tools" * UL/CSA - Certification in preparation. 177 heavy|mate(R) M Characteristics 4 contacts, 4 + General Characteristics Standard , 5 contacts module Value Number of contacts 4/4+ Termination technique crimp Wire gauge 0.5 - 4 mm (AWG 20 - 12) Max. wire diameter /5 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Rated impulse withstand voltage IEC 60664-1 8 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin module IP-degree of protection socket module unmated IP20, mated IP20 IEC 60529 Weight pin module unmated IP20, mated IP20 8g Weight socket module 7g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Pin contacts CuZn (brass) Socket contact CuSn (bronce) Contact plating Ag (silver) / Au (gold) Derating Curves 2.5 mm2 1.5 mm2 Curve a b c d d Frame 7 Modules 5 Modules 3 Modules 2 Modules 1 Modules Curve a b c d Frame 7 Modules 5 Modules 3 Modules 1+2 Modules 4 mm2 178 Curve a b c d Frame 7 Modules 3-5 Modules 2 Modules 1 Modules Description , 5 contacts module + crimp contacts Part Number Figure , 5 contacts module, PE contact 2 mm first-to-mate (Please order contacts separately) 3,4 6,8 34 Pieces 2,4 11,4 6,8 34 2,4 11,4 11,4 11,4 2,4 40,4 40,4 11,4 3,4 11,4 11,4 2,4 3,4 34 11,4 11,4 11,4 11,4 34 5,0 2,4 5,0 11,4 2,4 2,4 34 34 34 5,0 6,8 11,4 AWG 11,4 2,4 for wire gauge 34 34 5,0 5,0 34 5,06,8 34 34 5,0 Supplied as 2,4 3,4 3,4 11,4 3,4 6,8 5,0 34 34 6,8 34 34 5,0 11,4 42,9 11,4 6,8 34 34 5,0 34 42,9 42,9 C146 C04 001 E8 (4 pol) C146 C05 001 E8 (4 + PE) C146 C05 801 E8 (5 pol) 3,4 Socket module 2,4 5,0 2,4 34 34 34 6,8 40,4 11,4 11,4 3,4 6,8 5,0 11,4 11,4 2,4 3,4 3,4 3,4 11,4 6,8 6,8 11,4 40,4 11,4 40,4 6,8 42,9 C146 D04 001 E8 (4 pol) C146 D05 001 E8 (4 +PE) C146 D05 801 E8 (5 pol) 42,9 Pin module 3,4 4 contacts, 4 + Drawing 40,4 4 contacts, 4 + 42,9 heavy|mate(R) M 34 34 Number Part Figure Pin contact Socket contact Stamped single contacts silver plating 0.5 - 1.5 mm2 20 - 16 100 VN01 025 0001 101 VN02 025 0001 101 1.5 - 2.5 mm 16 - 14 100 VN01 025 0010 101 VN02 025 0010 101 2 2.5 - 4.0 mm 14 - 12 100 VN01 025 0043 1 VN02 025 0043 1 0.5 - 1.5 mm2 20 - 16 100 VN01 025 0001 102 VN02 025 0001 102 1.5 - 2.5 mm 16 - 14 100 VN01 025 0010 102 VN02 025 0010 102 2.5 - 4 mm 14 - 12 100 VN01 025 0043 2 VN02 025 0043 2 2 gold plating 2 2 Stamped Contacts on reel for hand crimp tools silver plating gold plating 0.5 - 1.5 mm2 20 - 16 200 ZN01 025 0001 1 ZN02 025 0001 1 2 1.5 - 2.5 mm 16 - 14 100 ZN01 025 0010 1 ZN02 025 0010 1 0.5 - 1.5 mm2 20 - 16 200 ZN01 025 0001 2 ZN02 025 0001 2 1.5 - 2.5 mm 16 - 14 100 ZN01 025 0010 2 ZN02 025 0010 2 2 M Contacts on reel for crimp machines contact feeding left hand side silver plating 0.5 - 1.5 mm2 20 - 16 2000 TN01 025 0001 1 TN02 025 0001 1 1.5 - 2.5 mm 16 - 14 2000 TN01 025 0010 1 TN02 025 0010 1 2.5 - 4 mm 12 2000 TN01 025 0043 1 TN02 025 0043 1 2 2 Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.5 - 4.0 mm2 - - FG 0200 146 1 Crimping tool for single contacts 0.5 - 1.5 mm2 1.5 - 2.5 mm2 2.5 - 4.0 mm2 TA 0004 146 000 1 TA 0005 146 000 3 TA 0003 146 000 1 TA 0000 163 TA 0000 141 TA 0000 121 TA 0000 or TA 0500 Further tools see catalogue "Tools" 179 heavy|mate(R) M Characteristics 5 contacts module for turned contacts General Characteristics Standard Value Number of contacts 5 Termination technique crimp Wire gauge 0.5 - 4 mm (AWG 20 - 12) Max. wire diameter 4.8 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 20 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP00, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 5g Weight socket module 9g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) Derating curves 4 mm2 2.5 mm2 Curve a b c d 180 Frame 7 Modules 5 Modules 3 Modules 1+2 Modules Curve a b c d d Frame 7 Modules 5 Modules 3 Modules 2 Modules 1 Modules heavy|mate(R) M 5 contacts module + crimp contacts Description Part Number Drawing Figure 5 contacts module (Please order contacts separately) Pin module 5 contacts C146 A05 001 E8 Socket module 5 contacts C146 B05 001 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts silver plating 0.5 mm2 20 100 VN01 025 0029 1C VN02 025 0029 1C 0.75 - 1.0 mm 18 100 VN01 025 0030 1C VN02 025 0030 1C 2 1.5 mm 16 100 VN01 025 0031 1C VN02 025 0031 1C 2.5 mm2 14 100 VN01 025 0032 1C VN02 025 0032 1C 4.0 mm 12 100 VN01 025 0033 1C VN02 025 0033 1C 2 2 Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.5 - 4.0 mm - - FG 0300 146 4 Removal tool for modules - - - FG 1000 146 Standard crimping tool and accessories for 4-Indent crimping 0.5 - 2.5 mm 4.0 mm2 TA 0010 146 000 2 TA 0010 146 000 3 TA 0000 144 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.5 - 4.0 mm2 - - TB 0100 146 2 2 M Further tools see catalogue "Tools" 181 heavy|mate(R) M Characteristics 10 contacts module General Characteristics Standard Value Number of contacts 10 Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin module Unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 Weight pin module Unmated IP20, mated IP20 7g Weight socket module 8g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Pin contacts CuZn (brass) Socket contacts CuSn (bronce) Contact plating Ag (silver) Derating curves 1.5 mm2 0.5 mm2 Curve a b c d 182 Frame 5-7 Modules 3 Modules 2 Modules 1 Modules Curve a b c d Frame 5-7 Modules 3 Modules 2 Modules 1 Modules heavy|mate(R) M 10 contacts module + crimp contacts Description Part Number Drawing Figure 10 contacts module (Please order contacts separately) Pin module 10 contacts C146 D10 001 E8 Socket module 10 contacts C146 C10 001 G8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Stamped1.6 mm crimp contacts silver plating 0.14 - 0.5 mm2 26 - 20 100 VN01 016 0003 1 VN02 016 0003 1 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0002 1 VN02 016 0002 1 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 1 VN02 016 0005 1 0.14 - 0.5 mm2 26 - 20 100 VN01 016 0003 2 VN02 016 0003 2 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0002 2 VN02 016 0002 2 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 2 VN02 016 0005 2 2 gold plating 2 Stamped Contacts on reel for hand crimp tools silver plating Standard silver plating High current gold plating Standard 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 1 ZN02 016 0003 1 0.5 - 1.5 mm2 20 - 16 200 ZN01 016 0002 1 ZN02 016 0002 1 2 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0005 1 ZN02 016 0005 1 0.5 - 1.5 mm2 20 - 16 200 ZN01 016 0015 1 ZN02 016 0015 1 1.5 - 2.5 mm2 16 - 14 100 ZN01 016 0016 1 ZN02 016 0016 1 0.14 - 0.5 mm 26 - 20 200 ZN01 016 0003 2 ZN02 016 0003 2 0.5 - 1.5 mm2 20 - 16 200 ZN01 016 0002 2 ZN02 016 0002 2 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0005 2 ZN02 016 0005 2 2 2 M Stamped Contacts on reel for crimp machines contact feeding left hand side silver plating Standard silver plating High current gold plating Standard 0.14 - 0.5 mm2 26 - 20 2000 TN01 016 0003 1 TN02 016 0003 1 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 1 TN02 016 0002 1 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 1 TN02 016 0005 1 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0015 1 TN02 016 0015 1 1.5 - 2.5 mm2 18 - 14 2000 TN01 016 0016 1 TN02 016 0016 1 0.14 - 0.5 mm2 26 - 20 2000 TN01 016 0003 2 TN02 016 0003 2 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 2 TN02 016 0002 2 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 2 TN02 016 0005 2 Tools Description for wire gauge Removal tool for contacts 0.14 - 2.5 mm Removal tools for modules - Crimping tool for single contacts 2 0.14 - 0.5 mm2 0.5 - 1.5 mm2 1.5 - 2.5 mm2 Further tools see catalogue "Tools" Part Number Contact locator - Crimping dies - Tool FG 0300 146 1 - - FG 1000 146 TA 0001 146 000 1 TA 0002 146 000 1 TA 0007 146 000 3 TA 0000 202 TA 0000 163 TA 0000 141 TA 0000 or TA 0500 183 heavy|mate(R) M Characteristics 10 contacts module General Characteristics Standard Value Number of contacts 10 Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 7g Weight socket module 8g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Insert / module PA Colour insert / module black Pin contacts CuZn (brass) Contact plating Ag (silver) Derating curves 1.5 mm2 0.5 mm2 Curve a b c d 184 Frame 7 Modules 3-5 Modules 2 Modules 1 Modules Curve a b c d Frame 7 Modules 3-5 Modules 2 Modules 1 Modules heavy|mate(R) M 10 contacts module + crimp contacts Description Part Number Drawing Figure 10 contacts module (Please order contacts separately) Pin module 10 contacts C146 A10 001 E8 Socket module 10 contacts C146 B10 001 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 1.6 mm crimp contacts crimp contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 14 100 VN01 016 0028 1C VN02 016 0028 1C 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 20 100 VN01 016 0025 2C VN02 016 0025 2C 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 2 0.75 - 1.0 mm 2 1.5 mm2 2.5 mm gold plating 2 0.14 - 0.37 mm 2 0.5 mm2 0.75 - 1.0 mm 1.5 mm 2 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm2 14 100 VN01 016 0028 2C VN02 016 0028 2C 1.0 mm POF - 10 VN01 016 0040 8 X VN02 016 0040 8 X 2 FO contacts single contact M Tools Description for wire gauge Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 2.5 mm2 - - FG 0300 146 1 Removal tool for modules - - - FG 1000 146 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 000 1 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 Crimping tool for FO contacts 1.0 mm POF/FO - - TB 0500 146 2 Part Number Further tools see catalogue "Tools" 185 heavy|mate(R) M Characteristics 20 contacts module General Characteristics Standard Value Number of contacts 20 Termination technique crimp Wire gauge 0.09 - 0.5 mm (AWG 28 - 20) Max. wire diameter 2 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 63 V (UL/CSA 50 V) Rated impulse withstand voltage IEC 60664-1 4 kV Electrical Characteristics Rated Current Tu = 40 C 4A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 5g Weight socket module 7g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Derating curves 0.5 mm2 0.25 mm2 Curve a b c d e 186 Frame 7 Modules 5 Modules 3 Modules 2 Modules 1 Modules Curve a b c d e Frame 7 Modules 5 Modules 3 Modules 2 Modules 1 Modules heavy|mate(R) M 20 contacts module + crimp contacts Description Part Number Drawing Figure 20 contacts module (Please order contacts separately) Pin module 20 contacts C146 A20 001 G8 Socket module 20 contacts C146 B20 001 G8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Stamped 1.0 mm crimp contacts gold plating 0.09 - 0.14 mm2 28 - 26 100 VN01 010 0130 2 VN02 010 0130 2 0.25 - 0.50 mm 24 - 20 100 VN01 010 0131 2 VN02 010 0131 2 2 Stamped Contacts on reel for hand crimp tools gold plating 0.09 - 0.14 mm2 28 - 26 350 ZN01 010 0130 2 ZN02 010 0130 2 0.25 - 0.50 mm2 24 - 20 350 ZN01 010 0131 2 ZN02 010 0131 2 M Stamped contacts on reel for crimp machines contact feeding left hand side gold plating 0.09 - 0.14 mm2 28 - 26 2000 TN01 010 0130 2 TN02 010 0130 2 0.25 - 0.50 mm 24 - 20 2000 TN01 010 0131 2 TN02 010 0131 2 2 Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.09 - 0.50 mm - - 17D 438 SP Removal tool for modules - - - FG 1000 146 Standard crimping tool and accessories for 4-Indent crimping 0.09 - 0.25 mm TA 0001 017 0001 TA 0000 501 TA 0000 or TA 0500 2 2 Further tools see catalogue "Tools" 187 heavy|mate(R) M Characteristics 3 contacts coax module General Characteristics Standard Value Number of contacts 3 Termination technique crimp, solder Max. wire diameter 7.2 mm Flammability UL94 V-0 IEC 60664-1 250 V Electrical Characteristics Rated voltage Rated impulse withstand voltage 8 kV Rated Current Tu = 40 C 0.5 A Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Contact resistance IEC 60512-2-1 2.7 m Insulation resistance IEC 60512-3-1 1010 Impedance 50 Working frequency 0 - 2 GHz Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module IEC 60529 unmated IP00, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin module 7g Weight socket module Mechanical operation 9g IEC 60512-9-1 500 mating cycles Materials Module PA Colour module redbrown Contacts CuZn (brass), CuSn (bronce) Contact plating Au (gold) Contact dimensions ( Figure without crimp ferrule) Pin contact Socket contact Stripping dimensions 188 1) 2) With crimp ferrule Without crimp ferrule Part Number B D E F G 17 DM 537 401 181) 1.6 4.6 4.3 1.9 17 DM 537 421 181) 1.6 5.1 4.4 1.9 17 DM 537 405 23.62) 3.2 9.5 7.9 2 17 DM 537 425 23.62) 3.2 9.5 7.9 2 heavy|mate(R) M 3 contacts coax module + crimp contacts Description Part Number Drawing Figure 3 contacts coax module (Please order contacts separately) Pin module 3 contacts coax C146 A03 501 E8 Socket module 3 contacts coax C146 B03 501 E8 Supplied as for wire gauge Pieces Part Number Figure Pin contact Socket contact Coax contacts RG 179, 316 1 17 DM 537 401 17 DM 537 421 RG 58 1 17 DM 537 405 17 DM 537 425 50 - 62.5 / 125 m Glass fiber 10 VN01 036 0022 X VN02 036 0022 X FO contacts single contact M Tools Description for cable size 6-hex-size in mm Part Number Crimping dies Tool Removal tool for contacts RG 58, 179, 316 - - FG 0300 146 3 Removal tool for modules - - - FG 1000 146 Crimping tool for single contacts RG 58 5.4 (6.5) (1.7) TA 0000 401 TA 0000 or TA 0500 RG 179, 316 3.25 (4.5) (1.7) TA 0000 402 TA 0000 or TA 0500 Crimping tool for FO contacts 50 - 62.5 / 125 m - - TB 0800 146 Further tools see catalogue "Tools" 189 heavy|mate(R) M Characteristics RJ45 module Brief information * For integration of standard RJ45 components * Worldwide real-time access on machines and facilities * Easy assembly through the use of standard RJ45 components * One connector for power, signal and data transmission * 4 additional power crimp contacts * Time- and money saving through the use of similar active- and passive components * Unitary transmission protocol in the office- and production environment. * Meets CAT 5 for Ethernet acc. ISO/IEC 11801, suitable for 10/100/1000 Mbps transfer rate General Characteristics Standard Value module Value RJ45 Number of contacts 4 8 Termination technique crimp, solder mate Wire gauge 0.14 - 2.5mm2 - Max. wire diameter Flammability UL 94 3.7 mm - V-0 V-0 Electrical Characteristics Rated voltage IEC 60664-1 250 V AC 125 V AC Rated impulse withstand voltage IEC 60664-1 6 kV 1.8 kV Current carrying capacity IEC 60512-5-2 13 A1) 1.5 A Installation (overvoltage) category IEC 60664-1 III III Material group II II IEC 60664-1 Contact resistance IEC 60512-2-1 5 m 20 m Insulation resistance IEC 60512-3-1 1010 58 Pollution degree IEC 60664-1 3 3 IEC 60068-1 40 / 125 / 21 20 / 8 / 21 Climatical Characteristics Climatic category Upper temperature IEC 60512-11-9 + 125 C + 80 C Lower temperature IEC 60512-11-10 -40 C - 20 C Mechanical Characteristics IP-degree of protection pin module IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket module unmated IP20, mated IP20 IEC 60529 Weight pin module 12 g Weight socket module 26 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) 190 1) 2 Modules, 40C ambient temperature, 1.5 mm2 wire gauge Au (gold) heavy|mate(R) M RJ45 module + crimp contacts Description Part Number Drawing Figure RJ 45 module (Please order contacts separately) C146 E12 001 E8 Socket module RJ 45 C146 F12 001 G8 1) Pin module RJ45 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 1.6 mm single contacts silver plating gold plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 2 16 - 15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 2 2 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 2 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm2 16 - 15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 2 2 Tools Description for wire gauge Contact locator Crimping dies Tool Removal tool for contacts - - - FG 0300 146 1 Removal tool for module - - - FG 1000 146 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 2 M Part number Further tools see catalogue "Tools" 1) If plug socket receded: 46,8 191 heavy|mate(R) M Characteristics Pneumatic module Brief information * Power, signal and pneumatic within a single connector * Very stable brass contacts * Pneumatic socket contacts with barrier, closes when the connector is open * Available with single or double connections * Connection for 2.5 mm or 4 mm PTFE (Teflon)-tubes * Tubes can be disassembled from the terminations Value module Value RJ45 Number of contacts General Characteristics 1 2 Termination technique tube termination Wire gauge 2.5mm2 / 4 mm2 Max. wire diameter 9.1 mm Flammability Standard UL 94 2.5mm2 / 4 mm2 V-0 Operating pressure 8 bar with PTFE tube Operating path 4.0 mm Locking locking on one side Pneumatic tube only use PTFE tubes 1) Climatical Characteristics Climatic category IEC 60068-1 20 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 20 C Mechanical Characteristics Weight pin module 10 g 15 g Weight socket module 17 g 26 g Mechanical operation 5000 mating cycles Materials Module PA Colour module black Contacts Brass MS 58 192 The modules are specifically designed for the use of PTFE tubes and should only be used in conjunction with these. The use of tubes made from other materials is not recommended, as the higher and lower category temperatures will not be achievable. 1) heavy|mate(R) M Description Pneumatic module + crimp contacts Part Number Drawing Figure Pneumatic module Pin module1 contact C146 G01 014 G8 (2.5 mm) C146 G01 024 G8 (4.0 mm) Socket module 1 contact C146 H01 034 G8 (2.5 mm) C146 H01 044 G8 (4.0 mm) Pin module 2 contacts C146 G02 014 G8 (2.5 mm) C146 G02 024 G8 (4.0 mm) Socket module 2 contacts C146 H02 034 G8 (2.5 mm) C146 H02 044 G8 (4.0 mm) M 193 heavy|mate(R) M Characteristics Adaptor module + Quintax contact carrier Kurzinformationen CAT 5e for Ethernet acc. ISO/IEC 11801, for 10/100/1000 MBit/s data rates. General Characteristics Standard Value Number of contacts 4 + shielding Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter Flammability UL94 V-0 Rated voltage IEC 60664-1 50 V Rated impulse withstand voltage IEC 60664-1 0.8 kV Electrical Characteristics Rated Current Tu = 40 C Current carrying capacity 10 A IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 IIIb Contact resistance IEC 60512-2-1 5 m 1010 Insulation resistance Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Mechanical Characteristics IP-degree of protection pin module unmated IP00, mated IP20 IP-degree of protection socket module unmated IP20, mated IP20 Weight pin module 23 g Weight socket module 25 g Mechanical operation IEC 60512-9-1 500 mating cycles Materials Module PA Colour module black Contacts CuZn (brass) Contact plating Au (gold) Contact insert PC Colour contact insert grey Shielding Zink alloy Cable clamp Zink alloy 194 Modules for shielding surrender independently of the housing. For the transmission of bus signals. heavy|mate(R) M Adaptor modules + Quintax contact carriers + crimp contacts Description Part Number Drawing Figure Adaptor modules and Quintax-contact carriers (Please order contacts separately) Pin module C146 A08 102 E8 Quintax pin contact carriers 4 contacts C146 A05 100 G8 Socket module C146 B08 102 E8 Quintax socket contact carriers 4 contacts C146 B05 100 G8 Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact M Turned 1.6mm crimp contacts gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Tools Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 0.37 mm2 - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm2 TA 0010 146 0001 TA 00000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 Further tools see catalogue "Tools" 195 heavy|mate(R) M Removal tools, accesoires Contact size Part Number Removal tool for modules FG 1000 146 Blank modules C146 A00 001 E8 (pin) C146 B00 001 E8 (socket) Assembly angle C146 10Z001 001 8 Strain relief C146 10Z002 001 8 196 Figure heavy|mate(R) M Your notes M 197 heavy|mate(R) Q * Compact design * Even in a metal housing * Rated voltage up to 690 V * Numbers of contacts: 5, 4/2, 7, 8, 12, 17 * HL3 acc. EN 45545: R22/23 198 heavy|mate(R) Q Brief information Approvals, Testhouse Characteristics Approval-Number UL see technical characteristics E 63093 CSA see technical characteristics E 63093 Q 199 heavy|mate(R) Q Characteristics contact inserts 5 + General Characteristics Standard Value Number of contacts 5+ Termination technique crimp Wire gauge 0.5 - 4.0 mm (AWG 20 -12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (conductor - conductor) 230 V (conductor - earth) (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 16 g Weight socket insert 18 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) /Au (gold) Derating curves Current carrying capacity (A) 50 40 d c 30 b 20 a 10 0 200 Curve a b c d 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 1.0 mm2 1.5 mm2 2.5 mm2 4.0 mm2 heavy|mate(R) Q Contact inserts 5 + Description | 400 V | Size A3/4 + crimp contacts Housings from page 218 Part Number Drawing Figure Contact insert 5 +PE (Please order contacts separately) Pin insert 5 contacts C146 10A005 500 12 Socket insert 5 contacts C146 10B005 500 12 Contact arrangement Pin insert Socket insert Supplied as for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts single contact silver plating gold plating 0.14-0.37 mm 22-26 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75-1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm - 100 VN01 025 0059 1C VN02 025 0059 1C 4.0 mm 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14-0.37 mm 22-26 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75-1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm 12 100 VN01 025 0039 2C VN02 025 0039 2C Q Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm2 - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 Further tools see catalogue "Tools" 201 heavy|mate(R) Q Characteristics contact inserts 4 + 2 + General Characteristics Standard Value Number of contacts 4+2+ Termination technique crimp Wire gauge Power: 1.5 - 6 mm2 (AWG 16 - 10) Signal: 0.14 - 2.5 mm2 (AWG 26 - 14) Max. wire diameter Power: 5.2 mm, Signal: 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 Power: 400 V (conductor - earth) 690 V (conductor - conductor) Signal: 250 V (UL/ CSA 600, 250 V) Rated impulse withstand voltage IEC 60664-1 Power: 6 kV / 4 kV, Signal: 4 kV Electrical Characteristics Rated Current Tu = 40 C Power: 40 A, Signal: 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP20, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 22 g Weight socket insert 18 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver), Au (gold) Derating curves Current carrying capacity (A) 50 b 30 a 20 10 0 202 Curve a b c c 40 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 2.5 mm2 4 mm2 6 mm2 heavy|mate(R) Q Contact inserts 4 + 2 + Description Part Number Contact insert 4 + 2 + | 690 V | Special Size + crimp contacts Drawing Housings page 213* Figure (Please order contacts separately) Pin insert C146 10A006 500 12 Socket insert C146 10B006 500 12 Contact arrangement Pin insert Supplied as Socket insert for wire gauge AWG Pieces Part Number Pin contact Socket contact Figure Turned 4 mm crimp contacts silver plating 1.5 mm 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm 10 100 VN01 040 0013 1C VN02 040 0013 1C 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C Q Turned 1.6 mm crimp contacts silver plating gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C * Please note that these contact inserts are suitable only for thermoplastic housings! 203 heavy|mate(R) Q Characteristics contact inserts 7 + General Characteristics Standard Value Number of contacts 7+ Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP 00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP 20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 16 g Weight socket insert 16 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) /Au (gold) Derating curves Current carrying capacity (A) 30 25 c 20 b 15 a 10 5 0 204 Curve a b c 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 0.75 mm2 1.5 mm2 2.5 mm2 heavy|mate(R) Q Contact inserts 7 + Description | 400 V | Size A3/4 + crimp contacts Housings from page 218 Part Number Drawing Figure Contact insert 7 +PE (Please order contacts separately) Pin insert 7 contacts C146 10A007 500 12 Socket insert 7 contacts C146 10B007 500 12 Coding element Pin insert (10 pieces) VN17 059 0001 X Socket insert (10 Pieces) VN17 059 0002 X Contact arrangement Pin insert Supplied as Socket insert for wire gauge AWG Pieces Part Number Pin contact Socket contact Q Figure Turned 1.6 mm crimp contacts silver plating gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C 205 heavy|mate(R) Q Characteristics contact inserts 8 + General Characteristics Standard Value Number of contacts 8+ Termination technique crimp Wire gauge 0.5 - 4.0 mm (AWG 20 - 12) Max. wire diameter 4.6 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 500 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C 16 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 18 g Weight socket insert 17 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts Cu-alloy Contact plating Ag (silver) /Au (gold) Derating curves Current carrying capacity (A) 30 a 20 15 10 5 0 206 Curve Wire gauge a 1.5 mm2 b 2.5 mm2 b 25 0 20 40 60 80 100 Temperature (C) 120 140 heavy|mate(R) Q Contact inserts 8 + Description | 500 V | Special Size + crimp contacts Part Number Drawing Housings from page 213 Figure (Please order contacts separately) Contact insert 8 + Pin insert 8 contacts C146 10A008 500 12 Socket insert 8 contacts C146 10B008 500 12 Contact arrangement Pin insert Supplied as Soket insert for wire gauge AWG Pieces Part number Figure Pin contact Socket contact Turned 2.5 mm crimp contacts silver plating gold plating 0.14-0.37 mm 22-26 100 VN01 025 0055 1C VN02 025 0055 1C 0.5 mm 20 100 VN01 025 0035 1C VN02 025 0035 1C 0.75-1.0 mm 18 100 VN01 025 0036 1C VN02 025 0036 1C 1.5 mm 16 100 VN01 025 0037 1C VN02 025 0037 1C 2.5 mm 14 100 VN01 025 0038 1C VN02 025 0038 1C 3.0 mm - 100 VN01 025 0059 1C VN02 025 0059 1C 4.0 mm 12 100 VN01 025 0039 1C VN02 025 0039 1C 0.14-0.37 mm 22-26 100 VN01 025 0055 2C VN02 025 0055 2C 0.5 mm 20 100 VN01 025 0035 2C VN02 025 0035 2C 0.75-1.0 mm 18 100 VN01 025 0036 2C VN02 025 0036 2C 1.5 mm 16 100 VN01 025 0037 2C VN02 025 0037 2C 2.5 mm 14 100 VN01 025 0038 2C VN02 025 0038 2C 3.0 mm - 100 VN01 025 0059 2C VN02 025 0059 2C 4.0 mm 12 100 VN01 025 0039 2C VN02 025 0039 2C Q Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts 0.14 - 4.0 mm2 - - FG 0300 146 7 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 0.37 mm2 0.5 - 2.5 mm2 3.0 - 4.0 mm2 TA 0010 146 000 6 TA 0010 146 000 7 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 124 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 4.0 mm2 - - TB 0600 146 Further tools see catalogue "tools" 207 heavy|mate(R) Q Characteristics contact inserts 12 + General Characteristics Standard Value Number of contacts 12 + Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (UL/CSA 600 V) Rated impulse withstand voltage IEC 60664-1 6 kV Electrical Characteristics Rated Current Tu = 40 C Current carrying capacity 10 A IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 12 g Weight socket insert 15 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) /Au (gold) Derating curves Derating curve C146 contact insert Q12 a b c 208 Curve a b c Wire gauge 2.5 mm2 1.5 mm2 0.75 mm2 heavy|mate(R) Q Contact inserts 12 + Description | 400 V | Size A3/4 + crimp contacts Part Number Drawing Contact insert 12 + (Please order contacts separately) Pin insert 12 contacts C146 10A012 500 12 Socket insert 12 contacts C146 10B012 500 12 Housings from page 218 Figure Coding element Coding element (10 Pieces) VN17 028 0001 X Contact arrangement Pin insert Supplied as Socket insert for wire gauge AWG Pieces Part Number Pin contact Socket contact Figure Turned 1.6 mm crimp contacts silver plating gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Q 209 heavy|mate(R) Q Characteristics contact inserts 17 + General Characteristics Standard Value Number of contacts 17 + Termination technique crimp Wire gauge 0.14 - 2.5 mm (AWG 26 - 14) Max. wire diameter 3.7 mm Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (UL/CSA 250 V) Rated impulse withstand voltage IEC 60664-1 4 kV Electrical Characteristics Rated Current Tu = 40 C 10 A Current carrying capacity IEC 60512-5-2 see derating curves Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Contact resistance IEC 60512-2-1 5 m Insulation resistance IEC 60512-3-1 1010 Pollution degree IEC 60664-1 3 Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C IP-degree of protection pin insert IEC 60529 unmated IP00, mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20, mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 16 g Weight socket insert 14 g Mechanical operation IEC 60512-9-1 500 mating cycles Material Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) /Au (gold) Derating curves Current carrying capacity (A) 20 15 c 10 b a 5 0 210 Curve a b c 0 20 40 60 80 100 Temperature (C) 120 140 Wire gauge 0.5 mm2 1 mm2 1.5 mm2 heavy|mate(R) Q Contact inserts 17 + Description | 250 V | Special Size + crimp contacts Part Number Drawing Contact insert 17 + (Please order contacts separately) Pin insert 17 contacts C146 10A017 500 12 Socket insert 17 contacts C146 10B017 500 12 Housings from page 213 Figure Contact arrangement Pin insert Supplied as Socket insert for wire gauge AWG Pieces Part Number Figure Pin contact Socket contact Turned 1.6 mm crimp contacts single contact silver plating gold plating 0.14 - 0.37 mm 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm 14 100 VN01 016 0028 1C VN02 016 0028 1C 0.14 - 0.37 mm 26-22 100 VN01 016 0024 2C VN02 016 0024 2C 0.5 mm 20 100 VN01 016 0025 2C VN02 016 0025 2C 0.75 - 1.0 mm 20-16 100 VN01 016 0026 2C VN02 016 0026 2C 1.5 mm 16-15 100 VN01 016 0027 2C VN02 016 0027 2C 2.5 mm 14 100 VN01 016 0028 2C VN02 016 0028 2C Q Tools for turned contacts Description for wire gauge Part number Contact locator Crimping dies Tool Removal tool for contacts - - - FG 0300 146 1 Standard crimping tool and accessories for 4-Indent crimping 0.14 - 2.5 mm2 TA 0010 146 0001 TA 0000 184 TA 0000 or TA 0500 4-Indent crimping tool 0.14 - 2.5 mm2 - - TB 0400 146 Further tools see catalogue "Tools" 211 heavy|mate(R) Q Housings | Characteristics General Characteristics Standard Protection class housing Value IP65 Locking system DIN EN 175 301-801 (DIN 43 652) locking levers Salt mist resistance IEC 60512-11-6:2002 >500h Climatic category IEC 60068-1 40 / 125 / 21 Temperature range IEC 60068-1 - 40 C / + 125 C Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Climatical Characteristics Mechanical Characteristics Mechanical operation Materials thermoplastic housing Housings PA Rubber gasket NBR Locking lever PA Colour black Materials metal housing Housings Cu-alloy Rubber gasket NBR Locking lever Steel / zinc coated Colour grey Panel cut out 212 heavy|mate(R) Q Description Housings | Special Size Clamp range Part Number Drawing Figure Hoods Hood top entry thermoplastic C146 10R008 606 12 Hood top entry metal C146 10R008 650 12 Hood side entry metal, only for Q8 and Q17 C146 10R008 550 12 Housings Housing thermoplastic C146 10F008 001 12 Housing metal C146 30F008 001 12 Q Glands for thermoplastic housing Gland bushing 10 Pieces 4 - 6.5 mm 5 - 8 mm 6.5 - 9.5 mm 7 - 10.5 mm 9 - 13 mm 11.5 - 15.5 mm VN16 250 0020 X VN16 250 0021 X VN16 250 0022 X VN16 250 0023 X VN16 250 0024 X VN16 250 0025 X Glands for metal housings Gland bushing 10 Pieces 11 - 18 mm VN16 250 0133 X 213 heavy|mate(R) Housings Available Types * Standard-Housings IP65 see page 216 * Housings in IP67 see page 254 * Housings in IP68 see page 262 * EMC-Housings see page 270 * Corrosion resistant Housings see page 278 214 heavy|mate(R) Housings standard Brief information General information * The connectors of our heavy|mate(R) series are designed for use in machine tools, general electric installations and applications as well as for industrial control and other electrical equipment. Other applications than the above mentioned are in the responsibility of the user. * For cable to cable connections a suitable cable clamp has to be used. * The indicated dimensions with the panel cut-outs represent reference values and are in the concrete application with products to be co-ordinated. * The sealing area of the housing has to be level and free of burrs. * Housings in accordance with DIN EN 175 301 - 801 (DIN 43 652) . 215 heavy|mate(R) Housings standard Range of housings Range of housings Size A3/4 Size A10 Size A16 Size A32 Size E6 Size E10 Size E16 Size E24 Size E48 216 heavy|mate(R) Housings standard General Characteristics Characteristics Standard Value Protection class housing IP65 Protection class spring cover locked unlocked spring loaded IP65 IP54 Locking system DIN EN 175 301-801 (DIN 43 652) Tightening torque (for screws used at housings and hoods) Fire protection railway 1 central lever 1 lever 2 levers 1.0 Nm recommendation: M4 screw EN 45545 HL3 acc. R22/23 Climatic category IEC 60068-1 40 / 100 / 21 Temperature range IEC 60068-1 - 40 C / + 125 C Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles DIN EN 175 301-801 (DIN 43 652) Aluminium die cast alloy Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Metal hosuing E6 - E48 Colour metal housing E6 - E48 grey, similar RAL 9006 Thermoplastic housing A3/4 PC Colour thermoplastic housing A3/4 grey, similar RAL 9006 Metal hosuing A3/4 Cu-alloy Colour metal housing A 3/4 grey, similar RAL 9006 Protective cover PA Rubber gasket NBR Locking lever steel / zinc coated Plating metal housing powder coated 217 heavy|mate(R) Housings standard Description M Part Number Hood top entry 20 20 C146 10R003 600 4 C146 10R003 601 4 (black design) Hood side entry 20 C146 10R003 500 4 Housing bulkhead mounting with gasket - C146 10F003 000 4 C146 10F003 001 4 (black design) Housing bulkhead end mounting with gasket - C146 10F003 004 4 Housing single side entry with gland bushing 20 C146 10N003 500 4 Hood cable to cable coupling 20 C146 10R003 804 4 Housings thermoplastic Size A3/4 Drawing Hoods Housings Protective cover (only in connection with Pin insert) Cover for housings 218 - C146 10Z003 100 4 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry 20 C146 30R003 600 4 Hood side entry 20 C146 30R003 500 4 - C146 30F003 000 4 - C146 30F003 004 4 C146 30F003 104 4 Housing single side entry with gland bushing 20 C146 30N003 500 4 Hood cable to cable coupling 20 C146 30R003 804 4 Housings metal Size A3/4 Drawing Figure Hoods Housings Housing bulkhead mounting with gasket Housing bulkhead end mounting - with gasket - with foam rubber sealing (2 mm) Protective cover (only in connection with Pin insert) Cover for housings - C146 30Z003 100 4 Further variants and variants with PG thread on www.amphenol.de or on request. 219 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 20 25 C146 21R010 650 4 C146 21R010 600 4 Hood top entry high profile 20 25 C146 21R015 650 2 C146 21R015 600 2 Hood side entry low profile 20 25 C146 21R010 550 4 C146 21R010 500 4 Hood side entry high profile 20 25 C146 21R015 550 2 C146 21R015 500 2 Size A10 Drawing Hoods Housings h Hood coupling application low profile 20 25 C146 21R010 854 4 C146 21R010 804 4 47.5 47.5 Hood coupling application high profile 20 25 C146 21R015 854 2 C146 21R015 804 2 59 59 Housing bulkhead mounting with gasket - C146 10F015 000 2 Housing bulkhead mounting with spring cover with gasket - C146 10F015 003 2 220 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings standard Description M Part Number Housing single side entry 25 C146 10N015 500 2 Housing double side entry 25 C146 10N015 600 2 Housing with spring cover single side entry 25 C146 10N015 806 2 Size A10 Drawing Figure Housings 1 closed if single entry 1 closed if single entry Housing with spring cover double side entry 20 25 C146 10N015 607 2 C146 10N015 606 2 - C146 10Z015 100 2 Protective cover Cover for housings Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 221 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 20 25 C146 21R016 650 4 C146 21R016 600 4 Hood top entry high profile 20 25 C146 21R025 650 2 C146 21R025 600 2 Hood side entry low profile 20 25 C146 21R016 550 4 C146 21R016 500 4 Hood side entry high profile 20 25 C146 21R025 550 2 C146 21R025 500 2 Size A16 Drawing Hoods Housings h Hood coupling application low profile 20 25 C146 21R016 854 4 C146 21R016 804 4 52.5 52.5 Hood coupling application high profile 20 25 C146 21R025 854 2 C146 21R025 804 2 65 65 Housing bulkhead mounting with gasket - C146 10F025 000 2 Housing bulkhead mounting with spring cover with gasket - C146 10F025 003 2 222 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings standard Description M Part Number Housing single side entry 25 C146 10N025 500 2 Housing double side entry 20 25 C146 10N025 601 2 C146 10N025 600 2 Housing with spring cover single side entry 25 C146 10N025 806 2 Size A16 Drawing Figure Housings 1 closed if single entry 1 closed if single entry Housing with spring cover double side entry 20 25 C146 10N025 607 2 C146 10N025 606 2 - C146 10Z025 100 2 Protective cover Cover for housings Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 223 heavy|mate(R) Housings standard Description M Part Number Hood top entry 25 32 40 C146 21R032 650 4 C146 21R032 600 4 C146 21R032 601 4 Hood side entry 25 32 40 C146 21R032 550 4 C146 21R032 500 4 C146 21R032 501 4 Hood coupling application 25 32 40 C146 21R032 852 4 C146 21R032 802 4 C146 21R032 803 4 Size A32 Drawing Figure Hoods S 82 70,8 49,6 66 H 56 M M 25 32 C146 21R032 552 4 C146 21R032 502 4 M M H Hood side entry 224 56 49,6 66 82 70,8 S Further variants and variants with PG thread on www.amphenol.de or on request. heavy|mate(R) Housings standard Description M Part Number Housing bulkhead mounting with gasket - C146 10F032 000 4 Housing single side entry 25 32 C146 10N032 550 4 C146 10N032 500 4 Housing double side entry 25 32 C146 10N032 650 4 C146 10N032 600 4 Size A32 Drawing Figure Housings Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 225 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 16 20 C146 21R006 656 1 C146 21R006 606 1 Hood top entry high profile 25 32 C146 21R006 656 8 C146 21R006 606 8 Hood side entry low profile 20 25 C146 21R006 506 1 C146 21R006 507 1 Hood side entry high profile 25 32 C146 21R006 556 8 C146 21R006 506 8 Size E6 Drawing Hoods Housings h Hood coupling application low profile 20 C146 21R006 804 1 52 Hood coupling application high profile 25 C146 21R006 854 8 70 Housing bulkhead mounting with gasket - C146 10F006 000 1 Housing bulkhead mounting with thermoplastic spring cover with gasket - C146 10F006 003 1 Housing bulkhead mounting with metal spring cover with gasket - C146 30F006 003 1 226 Further variants and variants with PG thread on www.amphenol.de or on request. for 1 lever locking system Figure heavy|mate(R) Housings standard Description Size E6 M Part Number Drawing Housing single side entry low profile 20 C146 10N006 803 1 57 Housing single side entry high profile 32 25 C146 10N006 802 2 C146 10N006 803 2 74 74 Housing double side entry low profile 20 C146 10N006 603 1 57 Housing double side entry high profile 25 32 C146 10N006 603 2 C146 10N006 602 2 74 74 Housing with spring cover single side entry low profile 20 25 C146 10N006 807 1 C146 10N006 806 1 57 57 Housing with spring cover single side entry high profile 25 32 C146 10N006 807 2 C146 10N006 806 2 74 74 Housing with spring cover double side entry low profile 20 C146 10N006 607 1 57 Housing with spring cover double side entry high profile 25 32 C146 10N006 607 2 C146 10N006 606 2 74 74 Cover for housings - C146 10Z006 100 1 Cover for hoods - C146 10Z006 200 1 for 1 lever locking system Figure Housings 1 closed if single entry 1 closed if single entry Protective cover Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 227 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 20 25 C146 21R010 650 1 C146 21R010 600 1 Hood top entry high profile 25 32 C146 21R010 650 8 C146 21R010 600 8 Hood side entry low profile 20 25 C146 21R010 550 1 C146 21R010 500 1 Hood side entry high profile 25 32 C146 21R010 550 8 C146 21R010 500 8 Size E10 Drawing Hoods Housings h Hood coupling application low profile 20 25 C146 21R010 852 1 C146 21R010 802 1 51 51 51 Hood coupling application high profile 25 32 C146 21R010 852 8 C146 21R010 802 8 70 70 70 Housing bulkhead mounting with gasket - C146 10F010 000 1 Right-angled housing with gasket - C146 10F010 090 1 228 Further variants and variants with PG thread on www.amphenol.de or on request. for 2 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Housings Size E10 Drawing for 2 lever locking system Drawing h Housing single side entry low profile 20 25 C146 10N010 501 1 C146 10N010 500 1 57 57 Housing single side entry high profile 25 32 C146 10N010 501 2 C146 10N010 500 2 74 74 Housing double side entry low profile 20 C146 10N010 601 1 57 Housing double side entry high profile 25 32 C146 10N010 601 2 C146 10N010 600 2 74 74 Screw plug for one cable entry Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 229 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 20 25 32 C146 21R010 656 1 C146 21R010 606 1 C146 21R010 607 1 Hood top entry high profile 25 32 40 C146 21R010 656 8 C146 21R010 606 8 C146 21R010 607 8 Hood side entry low profile 20 25 C146 21R010 556 1 C146 21R010 506 1 Hood side entry high profile 25 32 C146 21R010 556 8 C146 21R010 506 8 Size E10 Drawing Hoods Housings h Hood coupling application low profile 20 25 32 C146 21R010 854 1 C146 21R010 804 1 C146 21R010 805 1 51 51 51 Hood coupling application high profile 25 32 40 C146 21R010 854 8 C146 21R010 804 8 C146 21R010 805 8 70 70 70 Housing bulkhead mounting with gasket - C146 10F010 001 1 Housing bulkhead mounting with thermoplastic spring cover with gasket - C146 10F010 003 1 Housing bulkhead mounting with metal spring cover with gasket - C146 30F010 003 1 230 Further variants and variants with PG thread on www.amphenol.de or on request. for 1 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Housings Size E10 Drawing for 1 lever locking system Figure h Housing single side entry low profile 20 C146 10N010 803 1 57 Housing single side entry high profile 25 32 C146 10N010 803 2 C146 10N010 802 2 74 74 Housing double side entry low profile 20 C146 10N010 603 1 57 Housing double side entry high profile 25 C146 10N010 603 2 74 Housing with spring cover single side entry low profile 20 C146 10N010 807 1 57 Housing with spring cover single side entry high profile 25 32 C146 10N010 807 2 C146 10N010 806 2 74 74 Housing with spring cover double side entry low profile 20 C146 10N010 607 1 57 Housing with spring cover double side entry high profile 25 32 C146 10N010 607 2 C146 10N010 606 2 74 74 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 231 heavy|mate(R) Hoods standard Description M Part Number Hood top entry low profile 20 C146 21R010 652 1 Hood top entry high profile 25 32 C146 21R010 652 8 C146 21R010 602 8 Hood side entry low profile 20 C146 21R010 552 1 Hood side entry high profile 25 32 C146 21R010 552 8 C146 21R010 502 8 - C146 10F010 002 1 Drawing Hoods Housings Housing with spring cover with gasket 232 with 2 lever lockings Size E10 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Hoods standard Description M Part Number Housings with 2 lever lockings Size E10 Drawing Figure h Housing single side entry low profile 20 C146 10N010 509 1 57 Housing single side entry high profile 32 C146 10N010 508 2 74 Housing double side entry low profile 20 C146 10N010 609 1 57 Housing double side entry high profile 25 C146 10N010 609 2 74 Housing with spring cover single side entry low profile 20 C146 10N010 805 1 57 Housing with spring cover single side entry high profile 32 C146 10N010 804 2 74 Housing with spring cover double side entry low profile 20 C146 10N010 605 1 57 Housing with spring cover double side entry high profile 32 C146 10N010 604 2 74 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 233 heavy|mate(R) Special housings Description M Part Number 25 C146 10R010 902 8 Size E10 Drawing Hoods Hood 2 top entry high profile Protective cover (only in connection with Pin insert) Cover for housings - C146 10Z010 100 1 Cover for hoods - C146 10Z010 200 1 Further special housings on request. 234 Further variants and variants with PG thread on www.amphenol.de or on request. for 2 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 25 32 32 C146 21R016 650 1 C146 21R016 600 1 C146 23R016 600 1 (black design) Hood top entry high profile 25 32 32 C146 21R016 600 8 C146 21R016 601 8 C146 23R016 600 8 (black design) Hood side entry low profile 25 32 C146 21R016 550 1 C146 21R016 500 1 Hood side entry high profile 32 40 C146 21R016 500 8 C146 21R016 501 8 Size E16 Drawing for 2 lever locking system Figure Hoods Housings h Hood coupling application low profile 25 32 C146 21R016 852 1 C146 21R016 802 1 62 62 Hood coupling application high profile 32 40 C146 21R016 802 8 C146 21R016 803 8 76 76 Housing bulkhead mounting with gasket - C146 10F016 000 1 Housing single side entry low profile 25 C146 10N016 500 1 64 Housing single side entry high profile 32 C146 10N016 500 2 77 Housing double side entry low profile 25 C146 10N016 600 1 64 Housing double side entry high profile 25 32 C146 10N016 601 2 C146 10N016 600 2 77 77 1 closed if single entry Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 235 heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 25 32 C146 21R016 656 1 C146 21R016 606 1 Hood top entry high profile 32 40 C146 21R016 606 8 C146 21R016 607 8 Hood side entry low profile 25 32 C146 21R016 556 1 C146 21R016 506 1 Hood side entry high profile 32 40 C146 21R016 506 8 C146 21R016 507 8 Size E16 Drawing Hoods Housings h Hood coupling application low profile 25 32 C146 21R016 854 1 C146 21R016 804 1 62 62 Hood coupling application high profile 32 40 C146 21R016 804 8 C146 21R016 805 8 76 76 Housing bulkhead mounting with gasket - C146 10F016 001 1 Housing bulkhead mounting with thermoplastic spring cover with gasket - C146 10F016 003 1 Housing bulkhead mounting with metal spring cover with gasket - C146 30F016 003 1 236 Further variants and variants with PG thread on www.amphenol.de or on request. for 1 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Housings Size E16 Drawing for 1 lever locking system Figure h Housing single side entry low profile 25 C146 10N016 802 1 64 Housing single side entry high profile 32 C146 10N016 802 2 77 Housing double side entry low profile 25 C146 10N016 602 1 64 Housing double side entry high profile 25 32 C146 10N016 603 2 C146 10N016 602 2 77 77 Housing with spring cover single side entry low profile 25 C146 10N016 806 1 64 Housing with spring cover single side entry high profile 32 C146 10N016 806 2 77 Housing with spring cover double side entry low profile 25 C146 10N016 606 1 64 Housing with spring cover double side entry high profile 25 32 C146 10N016 607 2 C146 10N016 606 2 77 77 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 237 heavy|mate(R) Hoods standard Description M Part Number Hood top entry low profile 25 32 C146 21R016 652 1 C146 21R016 602 1 Hood top entry high profile 32 40 C146 21R016 602 8 C146 21R016 603 8 Hood side entry low profile 25 32 C146 21R016 552 1 C146 21R016 502 1 Hood side entry high profile 32 40 C146 21R016 502 8 C146 21R016 503 8 - C146 10F016 002 1 Drawing Hoods Housings Housing bulkhead mounting with spring cover with gasket 238 with 2 lever lockings Size E16 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Hoods standard Description M Part Number Housings with 2 lever lockings Size E16 Drawing Figure h Housing single side entry low profile 25 C146 10N016 508 1 64 Housing single side entry high profile 32 C146 10N016 508 2 77 Housing double side entry low profile 25 C146 10N016 608 1 64 Housing double side entry high profile 32 C146 10N016 608 2 77 Housing with spring cover single side entry low profile 25 C146 10N016 804 1 64 Housing with spring cover single side entry high profile 32 C146 10N016 804 2 77 Housing with spring cover double side entry low profile 25 C146 10N016 604 1 64 Housing with spring cover double side entry high profile 32 C146 10N016 604 2 77 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 239 heavy|mate(R) Special housings Description M Part Number 25 32 C146 10R016 910 8 C146 10R016 902 8 Size E16 Drawing Hoods Hood 2 top entry high profile Protective cover (only in connection with Pin insert) Cover for housings - C146 10Z016 100 1 Cover for hoods - C146 10Z016 200 1 Hood top entry 32 C146 36R016 602 8 Hood side entry high profile 32 C146 36R016 502 8 Central lever / Hoods Central lever / Housings Housing with central lever bulkhead mounting - C146 36F016 000 1 Further special housings on request. 240 Further variants and variants with PG thread on www.amphenol.de or on request. for 2 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 25 32 20 C146 21R024 650 1 C146 21R024 600 1 C146 21R024 700 1 Hood top entry high profile 32 40 C146 21R024 600 8 C146 21R024 601 8 Hood side entry low profile 25 32 C146 21R024 550 1 C146 21R024 500 1 Hood side entry high profile 32 40 C146 21R024 500 8 C146 21R024 501 8 Hood top entry 50 on request Hood side entry 50 on request Size E24 Drawing for 2 lever locking system Figure Hoods Further variants and variants with PG thread on www.amphenol.de or on request. 241 heavy|mate(R) Housings standard Description M Part Number Housings Size E24 Drawing h Hood coupling application low profile 25 32 C146 21R024 852 1 C146 21R024 802 1 62 62 Hood coupling application high profile 32 40 C146 21R024 802 8 C146 21R024 803 8 76 76 - C146 10F024 000 1 - C146 10F024 100 1 Housing single side entry low profile 25 C146 10N024 500 1 64 Housing single side entry high profile 32 C146 10N024 500 2 80 Housing double side entry low profile 25 C146 10N024 600 1 64 Housing double side entry high profile 25 32 C146 10N024 601 2 C146 10N024 600 2 80 80 Housing -bulkhead mounting with gasket - foam rubber sealing (2 mm) 1 closed if single entry Panel cut out for bulkhead mounting 242 Further variants and variants with PG thread on www.amphenol.de or on request. for 2 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 25 32 C146 21R024 656 1 C146 21R024 606 1 Hood top entry high profile 32 40 C146 21R024 606 8 C146 21R024 607 8 Hood side entry low profile 25 32 C146 21R024 556 1 C146 21R024 506 1 Hood side entry high profile 32 40 C146 21R024 506 8 C146 21R024 507 8 Hood top entry side entry high profile 50 C146 21R024 916 9 for 1 lever locking system Size E24 Drawing Figure Hoods M40*1.5-6H 68.0 M50*1.5-6H 40 120.0 138.0 43.0 Further variants and variants with PG thread on www.amphenol.de or on request. 243 heavy|mate(R) Housings standard Description M Part Number Housings Size E24 Drawing h Hood coupling application low profile 25 32 C146 21R024 854 1 C146 21R024 804 1 62 62 Hood coupling application high profile 32 40 C146 21R024 804 8 C146 21R024 805 8 76 76 Housing bulkhead mounting with gasket - C146 10F024 001 1 Housing bulkhead mounting with thermoplastic spring cover with gasket - C146 10F024 003 1 Housing bulkhead mounting with metal spring cover with gasket - C146 30F024 003 1 244 Further variants and variants with PG thread on www.amphenol.de or on request. for 1 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Hoods Size E24 Drawing for 1 lever locking system Figure h Housing single side entry low profile 25 C146 10N024 802 1 64 Housing single side entry high profile 32 C146 10N024 802 2 80 Housing double side entry low profile 25 C146 10N024 602 1 64 Housing double side entry high profile 32 C146 10N024 602 2 80 Housing with spring cover single side entry low profile 25 C146 10N024 806 1 64 Housing with spring cover single side entry high profile 32 C146 10N024 806 2 80 Housing with spring cover double side entry low profile 25 C146 10N024 606 1 64 Housing with spring cover double side entry high profile 25 32 C146 10N024 607 2 C146 10N024 606 2 80 80 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 245 heavy|mate(R) Hoods standard Description M Part Number Hood top entry low profile 25 32 C146 21R024 652 1 C146 21R024 602 1 Hood top entry high profile 32 40 C146 21R024 602 8 C146 21R024 603 8 Hood side entry low profile 25 32 C146 21R024 552 1 C146 21R024 502 1 Hood side entry high profile 32 40 C146 21R024 502 8 C146 21R024 503 8 - C146 10F024 002 1 Drawing Hoods Housings Housing bulkhead mounting with spring cover with gasket 246 with 2 lever lockings Size E24 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Hoods standard Description M Part Number Housings with 2 lever lockings Size E24 Drawing Figure h Housing single side entry low profile 25 C146 10N024 508 1 64 Housing single side entry high profile 32 C146 10N024 508 2 80 Housing double side entry low profile 25 C146 10N024 608 1 64 Housing double side entry high profile 32 C146 10N024 608 2 80 Housing with spring cover single side entry low profile 25 C146 10N024 804 1 64 Housing with spring cover single side entry high profile 32 C146 10N024 804 2 80 Housing with spring cover double side entry low profile 25 25 C146 10N024 604 1 C146 10N024 808 1 64 64 Housing with spring cover double side entry high profile 25 32 C146 10N024 605 2 C146 10N024 604 2 80 80 1 closed if single entry 1 closed if single entry Further variants and variants with PG thread on www.amphenol.de or on request. 247 heavy|mate(R) Special housings Description M Part Number 32 40 C146 10R024 903 8 C146 10R024 908 8 Size E24 for 2 lever locking sytsem and central lever locking Drawing Hoods Hood 2 top entry high profile Protective cover (only in connection with Pin insert) Cover for housings - C146 10Z024 100 1 Cover for hoods - C146 10Z024 200 1 Hood top entry 40 C146 36R024 601 8 Hood side entry high profile 40 C146 36R024 501 8 Central lever / Hoods Central lever / Housings Hood with central lever and gasket 248 - C146 36F024 000 1 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry 40 50 C146 21R048 607 1 C146 21R048 608 1 Hood side entry 40 50 C146 21R048 507 1 C146 21R048 508 1 Size E48 Drawing for 1 lever locking system Figure Hoods Further variants and variants with PG thread on www.amphenol.de or on request. 249 heavy|mate(R) Housings standard Description M Part Number Housing bulkhead mounting with gasket - C146 10F048 001 1 Housing bulkhead mounting with spring cover with gasket - C146 10F048 003 1 Housing single side entry 40 C146 10N048 803 1 Housing with spring cover 40 C146 10N048 807 1 Size E48 Drawing Hoods Panel cut out for bulkhead mounting 250 Further variants and variants with PG thread on www.amphenol.de or on request. for 1 lever locking system Figure heavy|mate(R) Housings standard Description M Part Number Hood top entry low profile 25 32 C146 10R024 650 3 C146 10R024 600 3 Hood side entry low profile 25 32 C146 10R024 550 3 C146 10R024 500 3 Hood coupling application low profile 25 32 C146 10R024 852 3 C146 10R024 802 3 Housing bulkhead mounting with gasket - C146 10F024 000 3 Housing single side entry low profile 25 C146 10N024 500 3 Series HvE 16 Size E16 Drawing for 2 lever locking system Figure Hoods Housings 1 closed if single entry Housing double side entry low profile 25 C146 10N024 600 3 Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 251 heavy|mate(R) Twin Housings General Characteristics Series F | Characteristics Standard Value Entry M32 top entry Protection class housing IP65 Number of modules 2 Number of contacts up to 2 x 17 + Wire Gauge 1.0 - 6 mm (AWG 18 - 10) Tightening torque Mounting screw Housing: 3.2 Nm Hood and carrier hood: 5 Nm Clamping screw: 1.2 Nm Locking system locking levers Climatical Characteristics Climatic category 40 / 100 / 21 Upper temperature + 100 C Lower temperature - 40 C Mechanical Characteristics Mechanical operation IEC 60512-9-1 500 mating cycles Materials Housings Zinc die cast alloy Colour housings grey Rubber gasket HNBR Surface nickel plated Schematic construction 252 heavy|mate(R) Twin Housings Description M Part Number Hood 32 C146 21R002 600 15 Carrier hood - C146 21R002 000 15 Shielding frame - C146 G05 003 G15 - C146 10F002 000 15 - VN09 146 0013 X Series F Drawing Figure Hoods Housings Housing bulkhead mounting incl. 2 safety pins Accessories Safety pin (10 Pieces) Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 253 heavy|mate(R) Housings * Housings in IP67 254 heavy|mate(R) Housings IP67 General Characteristics Characteristics Standard Protection class housing Locking system Value IP67 DIN EN 175 301-801 (DIN 43 652) Tightening torque (for screws used at housings and hoods) 2 locking levers 1 Nm recommendation: M4 screw Climatical Characteristics Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles DIN EN 175 301-801 (DIN 43 652) Aluminium die cast alloy Mechanical Characteristics Mechanical operation Materials Metal housings E6 - E24 Colour metal housing E6 - E24 grey - similar RAL 9006 Thermoplastic housings A3/4 PC Colour thermoplastic housings A3/4 grey - similar RAL 7032/9005 Metal housing A3/4 Zinc die cast alloy Colour metal housing A3/4 grey - similar RAL 9006 Rubber gasket CR Locking lever steel / zinc coated Surface powder coating 255 heavy|mate(R) Housings IP67 Description M Part Number 20 20 C146 10R003 600 4 C146 10R003 601 4 (black design) - C146 10F003 000 4 C146 10F003 001 4 (black design) Size A3/4 Drawing Hoods Hood top entry Housings Housing bulkhead mounting with gasket 256 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Gehause HousingsIP67 IP67 Metal Size A3/4 Description M Part number 20 C146 30R003 600 4 - C146 30F003 000 4 Drawing Figure Hoods Hood top entry Housings Housing bulkhead mounting with gasket Further variants and variants with PG thread on www.amphenol.de or on request. 257 heavy|mate(R) Housings IP67 Description M Part Number Hood top entry low profile 16 20 C146 21R006 656 1 C146 21R006 606 1 Hood top entry high profile 25 32 C146 21R006 656 8 C146 21R006 606 8 Hood side entry low profile 20 25 C146 21R006 506 1 C146 21R006 507 1 Hood side entry high profile 25 32 C146 21R006 556 8 C146 21R006 506 8 Size E6 Drawing Figure Hoods Housings Housing bulkhead mounting - C146 67F006 000 8 L1 L2 70 80 Panel cut out for bulkhead mounting 32.0 35.0 O 4.5 od. M4 48 70 Version A + B 258 Further variants and variants with PG thread on www.amphenol.de or on request. heavy|mate(R) Housings IP67 Description M Part Number Hood top entry low profile 16 20 C146 21R010 650 1 C146 21R010 600 1 Hood top entry high profile 25 30 C146 21R010 650 8 C146 21R010 600 8 Hood side entry low profile 20 25 C146 67R010 550 1 C146 21R010 500 1 Hood side entry high profile 25 32 C146 21R010 550 8 C146 21R010 500 8 Size E10 Drawing Figure Hoods Housings C146 67F010 000 8 L2 83 93 30,3 Housing bulkhead mounting L1 32 30,3 48 32 48 Panel cut out for bulkhead mounting 32.0 35.0 O 4.5 od. M4 60 83 Version A + B Further variants and variants with PG thread on www.amphenol.de or on request. 259 heavy|mate(R) Housings IP67 Description M Part Number Hood top entry low profile 25 32 C146 21R016 650 1 C146 21R016 600 1 Hood top entry high profile 32 40 C146 21R016 600 8 C146 21R016 601 8 Hood side entry low profile 25 32 C146 21R016 550 1 C146 21R016 500 1 Hood side entry high profile 32 40 C146 21R016 500 8 C146 21R016 501 8 Size E16 Drawing Figure Hoods Housings C146 21F016 000 8 L2 103 113 30,3 Housing bulkhead mounting L1 32 30,3 48 32 48 Panel cut out for bulkhead mounting 32.0 35.0 O 4.5 od. M4 82 103 Version A + B 260 Further variants and variants with PG thread on www.amphenol.de or on request. heavy|mate(R) Housings IP67 Description M Part Number Hood top entry low profile 25 32 20 C146 21R024 650 1 C146 21R024 600 1 C146 21R024 700 1 Hood top entry high profile 32 40 C146 21R024 600 8 C146 21R024 601 8 Hood side entry low profile 25 32 C146 21R024 550 1 C146 21R024 500 1 Hood side entry high profile 32 40 C146 21R024 500 8 C146 21R024 501 8 Size E24 Drawing Figure Hoods Housings L1 C146 67F024 000 8 L2 130 140 30,3 Housing bulkhead mounting 32 30,3 48 32 48 Panel cut out for bulkhead mounting 32.0 35.0 O 4.5 od. M4 108 130 Version A + B Further variants and variants with PG thread on www.amphenol.de or on request. 261 heavy|mate(R) Housings * Housings IP68 / 69K 262 heavy|mate(R) Housings IP68 / IP69K General Characteristics Standard Characteristics Value Protection class housing IP68 / IP69K Locking system 2 x screw M4 / M6 Tightening torques for locking screws 4.0 Nm Tightening torque (for screws used at housings and hoods) 40 Nm recommendation: M4 / M6 Fire protection railway EN 45545 HL3 acc. R22/23 Climatic category IEC 60068-1 40 / 125 / 21 Temperature range IEC 60068-1 - 40 C / + 125 C Upper temperature IEC 60512-11-9 + 125 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Housings Aluminium die cast alloy Colour housings black -- similar to RAL 9005 Rubber gasket Silicon Locking lever stainless steel Surface powder coating 263 heavy|mate(R) Housings IP68 / IP69K Size A3/4 Brief information Please remove the sealing on the socket insert before assembling the insert to the IP68 / 69K housings size A3/4. Description M Part Number 20 25 C146 68R003 600 4 C146 68R003 601 4 Hoods Hood top entry Housings Housing bulkhead mounting C146 68F003 000 4 Panel cut out for bulkhead mounting 264 Drawing Figure heavy|mate(R) Housings IP68 / IP69K Description M Part Number Hood top entry 32 40 25 C146 68R006 600 8 C146 68R006 601 8 C146 68R006 650 8 Hood side entry 32 40 25 C146 68R006 500 8 C146 68R006 501 8 C146 68R006 550 8 Housing bulkhead mounting - C146 68F006 001 1 Housing bulkhead mounting easy mount - C146 68F006 011 1 Housing 40 C146 68N006 500 2 - C146 68Z006 100 1 Hoods Size E6 Drawing Figure Housings Protective cover Protective cover for housings Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 265 heavy|mate(R) Housings IP68 / IP69K Description M Part Number Hood top entry 32 40 25 C146 68R010 600 8 C146 68R010 601 8 C146 68R010 650 8 Hood side entry 32 40 25 C146 68R010 500 8 C146 68R010 501 8 C146 68R010 550 8 Housing bulkhead mounting - C146 68F010 001 1 Housing bulkhead mounting easy mount - C146 68F010 011 1 Housing 32 C146 68N010 500 2 - C146 68Z010 100 1 Size E10 Drawing Hoods Housings Protective cover Protective cover for housings Panel cut out for bulkhead mounting 266 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings IP68 / IP69K Description M Part Number Hood top entry 32 40 25 C146 68R016 600 8 C146 68R016 601 8 C146 68R016 650 8 Hood side entry 32 40 25 C146 68R016 500 8 C146 68R016 501 8 C146 68R016 550 8 Housing bulkhead mounting - C146 68F016 001 1 Housing bulkhead mounting easy mount - C 146 68F016 011 1 Housing 40 C146 68N016 501 2 - C146 68Z016 100 1 Size E16 Drawing Figure Hoods Housings Protective cover Protective cover for housings 166 146 Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 267 heavy|mate(R) Housings IP68 / IP69K Description M Part Number Hood top entry 32 40 25 C146 68R024 600 8 C146 68R024 601 8 C146 68R024 650 8 Hood side entry 32 40 25 C146 68R024 500 8 C146 68R024 501 8 C146 68R024 550 8 Housing bulkhead mounting - C146 68F024 001 1 Housing bulkhead mounting easy mount - C146 68F024 011 1 Housing 40 C146 68N024 501 2 - C146 68Z024 100 1 Size E24 Drawing Figure Hoods Housings Protective cover Protective cover for housing 193 173 Panel cut out for bulkhead mounting 268 Further variants and variants with PG thread on www.amphenol.de or on request. heavy|mate(R) Housings IP68 Your Housings IP68/69K Your notes notes 269 heavy|mate(R) Housings * EMC-Housings 270 heavy|mate(R) Housings EMC General information | Characteristics General information * conductive surface * standard locking levers * same housing dimensions like standard housings * two housing sizes *with or without ground strap *high attenuation *protection class IP65 *mating cycles > 500 Concept Ground strap Centering flange Range of housings in two housing sizes Version A Standard flange without ground strap Version B Standard flange with ground strap Version C Centering flange with ground strap General Characteristics Standard Value Protection class housing IP65 Locking system 2 locking levers Climatical Characteristics Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Mechanical Characteristics Mechanical operation Materials Housings Aluminium die cast alloy Colour housings grey -- similar to RAL 9006 Rubber gasket CR Locking lever steel / zinc coated Surface conducting special surface 271 heavy|mate(R) Housings EMC Description M Part Number Size A3 Drawing Hoods Hood top entry PG C146 11R003 600 4 11 Hood side entry 20 C146 11R003 500 4 20 C146 11R003 804 4 Housings Hood cable to cable coupling Housing bulkhead mounting C146 11F003 000 4 Housing bulkhead mounting with spring cover C146 11F003 003 4 Housing C146 11N003 500 4 272 EMC gland bushings for hoods see page 255. Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings EMC Description M Part Number Hood top entry low profile 20 25 C146 11R006 606 1 C146 11R006 607 1 Hood top entry high profile 25 32 C146 11R006 656 8 C146 11R006 606 8 Hood side entry low profile 16 20 25 C146 11R006 556 1 C146 11R006 506 1 C146 11R006 507 1 Hood side entry high profile 25 32 C146 11R006 556 8 C146 11R006 506 8 for 1 lever locking system Size E6 Drawing Figure Hoods 51 70 51 70 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F006 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F006 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F006 001 8 Panel cut out for bulkhead mounting 48 70 Version A + B 39.0-0.20 32.0 32.0 35.0 .2 +0 .0 O 4.5 od. M4 R5 O 4.5 od. M4 56 70 Version C Further variants and variants with PG thread on www.amphenol.de or on request. 273 heavy|mate(R) Housings EMC Description M Part Number Hood top entry low profile 20 25 32 C146 11R010 650 1 C146 11R010 600 1 C146 11R010 601 1 Hood top entry high profile 25 32 40 C146 11R010 650 8 C146 11R010 600 8 C146 11R010 601 8 Hood side entry low profile 20 25 C146 11R010 550 1 C146 11R010 500 1 Hood side entry high profile 25 32 for 2 lever locking system Size E10 Drawing Figure Hoods 51 70 51 70 C146 11R010 550 8 C146 11R010 500 8 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F010 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F010 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F010 000 8 60 83 Version A + B 274 Further variants and variants with PG thread on www.amphenol.de or on request. 32.0 32.0 35.0 O 4.5 od. M4 .2 +0 .0 R5 O 4.5 od. M4 69 83 Version C 39.0-0.20 Panel cut out for bulkhead mounting heavy|mate(R) Housings EMC Description M Part Number Hood top entry low profile 25 32 C146 11R016 650 1 C146 11R016 600 1 Hood top entry high profile 25 32 40 C146 11R016 650 8 C146 11R016 600 8 C146 11R016 601 8 Hood side entry low profile 25 32 C146 11R016 550 1 C146 11R016 500 1 Hood side entry high profile 25 32 40 C146 11R016 550 8 C146 11R016 500 8 C146 11R016 501 8 for 2 lever locking system Size E16 Drawing Figure Hoods 62 76 43 93.5 62 76 43 93.5 Housings C146 11F016 901 8 Version A + B 30,3 Housing bulkhead mounting Version A Standard flange without ground strap 103 113 32 48 Version C C146 11F016 902 8 30,3 33,3 Version A + B Version A + B 32 48 32 48 30,3 Housing bulkhead mounting Version B Standard flange with ground strap 103 113 32 48 Version C 32 48 32 48 33,3 C146 11F016 000 8 33,3 Version C Housing bulkhead mounting Version C Centering flange with ground strap 103 113 103 113 103 113 103 113 Panel cut out for bulkhead mounting 82 103 Version A + B 39.0-0.20 32.0 32.0 35.0 .2 +0 .0 O 4.5 od. M4 R5 O 4.5 od. M4 89.5 103 Version C Further variants and variants with PG thread on www.amphenol.de or on request. 275 heavy|mate(R) Housings EMC Description M Part Number Hood top entry low profile 25 32 C146 11R024 650 1 C146 11R024 600 1 Hood top entry high profile 25 32 40 C146 11R024 650 8 C146 11R024 600 8 C146 11R024 601 8 Hood side entry low profile 25 32 C146 11R024 550 1 C146 11R024 500 1 Hood side entry high profile 25 32 40 for 2 lever locking system Size E24 Drawing Figure Hoods 62 76 62 76 C146 11R024 550 8 C146 11R024 500 8 C146 11R024 501 8 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F024 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F024 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F024 000 8 Panel cut out for bulkhead mounting Version A + B 276 Further variants and variants with PG thread on www.amphenol.de or on request. 32.0 32.0 35.0 .2 108 130 116 130 Version C 39.0-0.20 O 4.5 od. M4 +0 .0 R5 O 4.5 od. M4 heavy|mate(R) Housings EMC Your Notes 277 heavy|mate(R) Housings * Corrosion resistant Housings 278 heavy|mate(R) Housings corrosion resistant General Characteristics Standard Protection class housing Value IP65 Locking system Salt mist resistance Characteristics + Notes 2 locking levers IEC 60512-11-6:2002 >500h Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 C Lower temperature IEC 60512-11-10 - 40 C IEC 60512-9-1 500 mating cycles Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Housings Aluminium die cast alloy Colour housings grey -- similar to RAL 9005 Rubber gasket NBR Locking lever steel / special coated Surface conducting special surface General information 500h salt mist resistance can be achieved when using a plastic cable gland. When a metal cable gland is required, we recommend to use additionally our special studs on the hoods to achieve this value. Order codes are: N16 025 0112 5 X Metal stud M25 corrosion resistant N16 032 0112 5 X Metal stud M32 corrosion resistant N16 040 0112 5 X Metal stud M40 corrosion resistant 279 heavy|mate(R) Housings corrosion resistant Description M Part Number Hood top entry 25 C146 50R006 607 1 Hood side entry 25 C146 50R006 507 1 Size E6 Drawing Hoods Housings Housing bulkhead mounting C146 50F006 000 1 Panel cut out for bulkhead mounting 280 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings corrosion resistant Description M Part Number Hood top entry 25 C146 50R010 600 1 Hood side entry 25 C146 50R010 500 1 Drawing Size E10 Figure Hoods Housings Housing bulkhead mounting C146 50F010 000 1 Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 281 heavy|mate(R) Housings corrosion resistant Description M Part Number Hood top entry 32 C146 50R016 600 8 Hood side entry 32 C146 50R016 500 8 Size E16 Drawing Hoods Housings Housing bulkhead mounting C146 50F016 000 1 Panel cut out for bulkhead mounting 282 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate(R) Housings corrosion resistant Description M Part Number Hood top entry 40 C146 50R024 601 8 Hood side entry 40 C146 50R024 501 8 Drawing Size E24 Figure Hoods Housings Housing bulkhead mounting C146 50F024 000 1 Panel cut out for bulkhead mounting Further variants and variants with PG thread on www.amphenol.de or on request. 283 284 heavy|mate(R) Accessories * Wallbushing universal port * Gland bushings * Key pin and locking devices * Foam rubber sealing * Label for CSA regulation * Shielding lever * Wall brackets * Tolerance compensation system 285 heavy|mate(R) Accessories Wallbushing universal port General Characteristics Standard Value Number of contacts 1 Termination technique crimp Wire gauge 10 - 25 mm (Radsok) Termination technique ( wall and cable lug) screw Wall thickness 1.5 - 6 mm Dimensions of wall cutout O 31.5 mm 0.2 without burr Torque when mounting the WBC 6Nm 3% Mechanical and Electrical Characteristics Protection class (side wall to side wall) IEC 60 529 IP67 Protection class (Radsokseite) IEC 60 529 IP20 Rated voltage IEC 61140 cl. 6 60 V DC / 25 V AC Contact resistance IEC 60512; test 1 0.2 m Upper temperature IEC 60512-11-9 +125C Lower temperature IEC 60512-11-10 -40C Climatical Characteristics Derating Curves Current carrying capacity (A) 200 150 Curve a b c c b 100 Wire gauge 10 mm2 16 mm2 25 mm2 a 50 0 0 20 40 60 80 100 Temperature (C) 120 140 Pluggable equipotential bonding with Wallbushing universal port The Wallbushing universal port is a pluggable grounding system. Based on the two patented Wallbushing and Radsok technologies, the Wallbushing universal port enables a practical equipotential bonding, which need not be time consuming hardwired. For this purpose, only standard tools are needed, even for the most one-sided montage. The click|fit technology is furthermore vibration-proofed and VDE approved as a grounding connection. 286 heavy|mate(R) Accessories Wallbushing universal port Description Part Number Drawing Figure Wallbushing Connector universal port Wallbushing Connector universal port 6 mm C360 10D001 002 2 Housings for 6mm Radsok for 10 - 16 mm C360 G01 141 E2 Housings for 6 mm Radsok for 25 mm C360 G01 341 E2 Supplied as for wire gauge AWG Pieces Figure Part Number Socket contact for housings 50 N02 060 6164 002 C360 G01 141 E2 50 N02 060 6165 002 C360 G01 341 E2 6 mm Radsok contacts Single contact 10 - 16 mm 25 mm Tools Description for wire gauge Part Number Contact locator Electro hydraulic crimping tool Crimping dies Tool TE0500 / Klauke Part Number: EK 12042L Crimping dies N02 060 6164 002 10 mm 16 mm TE0500 - 081 TE0500 - 061 Crimping dies N02 060 6165 002 25 mm TE0500 - 041 Further tools see catalogue "Tools" 287 heavy|mate(R) Accessories Assembly instructions + Gland bushings IP54 Assembly instructions for metric clamp * The cable jacket should be removed as far as the underside of the cable clamping; the wire netting is then to be cut down a little further and subsequently must be formed into a circular rim. The protective jacket can remain attached to the cable provided that it passes through the lower opening of the clamp. * On assembly, while screwing the cable clamp, the circular rim has to be pushed through and pressed on the fins commutator on the base of the underside and settle into a depression. By doing this the EMC security will remain. * Tightening torque of the gland bushing: Description M Part Number Drawing Figure Gland bushing IP54 (Attention: not usable for hoods without stud / -30C up to +120C) Thermoplast clamp with variable inner diameter 10 Pieces 20 VN16 200 0113 X Metal with variable inner diameter 10 Pieces 20 25 32 40 50 VN16 200 0114 X VN16 250 0114 X VN16 320 0114 X VN16 400 0114 X VN16 500 0114 X Cable clamp without gasket 5 Pieces 16 20 25 32 VN16 160 0102 V VN16 200 0102 V VN16 250 0102 V VN16 320 0102 V Cable clamp without gasket 5 Pieces 20 25 32 VN16 200 0103 V VN16 250 0103 V VN16 320 0103 V Stud 1) 16 20 25 32 40 N16 016 0112 1 N16 020 0112 1 N16 025 0112 1 N16 032 0112 1 N16 040 0112 1 288 1) To ensure protection class IP54, the screws of the studs should be bonded with Loctite all around. heavy|mate(R) Accessories Gland bushings IP67 + IP68 + EMC Description Clamping A in M range mm o in mm Part Number Drawing Figure Drawing Figure Drawing Figure Gland bushing IP67 (Material PA / - 20 C + 80 C) Gland bushing with 4 - 10 vibration protection 6 - 12 10 Pieces 9 - 16 10 - 21 16 - 28 20 24 28 36 46 Plugs brass nickelplated with recess and o-ring 10 Pieces Description 16 20 25 32 40 VN16 160 0127 X VN16 200 0127 X VN16 250 0127 X VN16 320 0127 X VN16 400 0127 X 20 25 32 40 VN16 020 0113 1 X VN16 025 0113 1 X VN16 032 0113 1 X VN16 040 0113 1 X Clamping H L M range F in in in mm mm mm Part Number Gland bushing IP68 (Material CuZn / - 30 C + 120 C) Gland bushing 10 Pieces Description 5,5 - 10 8 - 13 11 - 18 15 - 21 19 - 27 22 24 29 30 34 5,5 6 7 8 8 16 20 25 32 40 Clamping M range F in mm VN16 160 0133 X VN16 200 0133 X VN16 250 0133 X VN16 320 0133 X VN16 400 0133 X Part Number EMC gland bushing IP68 (Material CuZn / PA / - 30 C + 120 C) Gland bushing EMV 10 Pieces 5.5 - 10 8 - 13 11 - 18 15 - 21 19 - 27 16 20 25 32 40 VN16 160 0126 X VN16 200 0126 X VN16 250 0126 X VN16 320 0126 X VN16 400 0126 X 289 heavy|mate(R) Key pins and lockings Description L Part Number Key pin with lock washer 10 Pieces VN17 050 0004 1 Key pin with lock washer 100 Pieces VN17 050 0004 101 Locking pin for inserts heavy|mate(R) F 10 Stuck VN13 040 0014 1 X Guide pin 10 Pieces VN13 040 0009 1 X Guide pin for inserts heavy|mate(R) F 10 Stuck VN13 040 0012 1 X Guide socket 10 Pieces VN13 040 0008 1 X Guide socket for inserts heavy|mate(R) F 10 Stuck VN13 040 0013 1 X Locking screw for contact inserts heavy|mate(R) D 15, D 25, A 10, A 16 20 Pieces 20 VN03 030 0021 1 XX Locking screw for contact inserts heavy|mate(R) D 40, D 64, E, M, H 20 Pieces 17 VN03 030 0020 1 XX Locking set 10 Pieces VN03 030 3000 X Drawing Figure M3 290 heavy|mate(R) Accessories Polarization system Polarization system with key pin For housings with one contact insert For housings with two contact inserts Descriptions Key pin Locking screw M Pin insert F Socket insert Polarization system with guide pin and guide socket For housings with one contact insert For housings with two contact inserts Descriptions Guide pin Guide socket + Locking screw M Pin insert F Socket insert 291 heavy|mate(R) Accessories Description Size Part Number a b Foam rubber sealing 2 mm E6 E10 E16 E24 N06 080 0003 1 N06 080 0003 2 N06 080 0003 3 N06 080 0003 4 80 93 113 140 70 83 103 130 Adaptor for D-Sub set Plastic E10 E16 C146 N32 015 G2 57 C146 N32 025 G2 57 D-Sub Drawing 49.5 15 49.5 25 2 x adaptor 4 x M3 x 6.5 8 x M3 x 14 Adaptor for D-Sub set Plastic E6 E6 E10 E16 E16 C146 N32 009 G1 C146 N32 015 G1 C146 N32 025 G1 C146 N32 037 G1 C146 N32 050 G1 51.5 51.5 64.5 85 85 44 44 57 77.5 77.5 9 15 25 37 50 2 x adaptor 4 x M3 x 6.5 8 x M3 x 14 Adaptor for D-Sub set Plastic E6 E6 E10 E16 E16 C146 N33 009 G1 C146 N33 015 G1 C146 N33 025 G1 C146 N33 037 G1 C146 N33 050 G1 51.5 51.5 64.5 85 85 44 44 57 77.5 77.5 9 15 25 37 50 2 x adaptor 4 x M3 x 6.5 8 x M3 x 14 PE-Screw + washer M4 Label for CSA application VN07 045 0001 L 50 Pieces 292 VN03 040 0001 X - - - Figure heavy|mate(R) Accessories Coding elements Description Part number Drawing Figure Coding element Coding element (10 Pieces) VN17 045 0001 X 293 heavy|mate(R) Accessories Removal tools Cable clamp Kontaktdurchmesser Part number 1.0 mm 17D 438 SP 1.6 mm FG 0300 146 1 2.5 mm turned, with clip FG 0300 146 4 2.5 mm turned, without clip FG 0300 146 7 2.5 mm, stamped FG 0200 146 1 3.6 mm FG 0300 146 3 4 mm FG 0300 146 5000 8 mm FG 0300 146 6000 294 Figure heavy|mate(R) Accessories Ihre NotizenWall Cable bracket lug for earth connection Supplied as for AWG Pieces Part number Figure wire gauge Cable lug for earth connection Cable lug 6 mm2 10 mm2 Single contact 10 - 16 mm2 8-6 20 VN15 006 0009 Z VN15 010 0007 Z 1 N 15 043 0003 003 Clamp 1 under screw is approved for wires up to 6 mm2 (with wire end sleeve). For wires 10 - 16 mm2 please use clamp 2 with cable lug. 295 heavy|mate(R) Accessories Shielding levers Description Part Number Shielding levers for contact inserts Shielding lever for contact inserts Size E6 N 25 006 0012 Shielding lever for contact inserts Size E10 N 25 010 0012 Shielding lever for contact inserts Size E16 N 25 016 0012 Shielding lever for contact inserts Size E24 N 25 024 0011 Shielding levers for module frames heavy I mate F Shielding lever for module frames Size E6 N 25 006 2001 Shielding lever for module frames Size E 10 N 25 010 0001 Shielding lever for module frames Size E16 N 25 016 0001 Shielding lever for module frames Size E24 N 25 024 000 1 296 Drawing Figure heavy|mate(R) Accessories Wall bracket Wall brackets Accessories for use of heavy|mate(R) contact inserts without housing, for example on mounting rails in control cabinets. Figure Description Part Number Coupling N 09 146 0006 Wall bracket N 09 146 0007 Wall bracket N 09 146 0008 Mounting rail adaptor N 09 146 000 9 Drawing Figure Mounting rail adaptor fits to hat rail 35 mm x 7.5 mm und 35 mm x 15 mm acc. EN 50022 / DIN EN 60715 297 heavy|mate(R) Accessories Tolerance compensation system guide I mate Characteristics Applications * heavy|mate inserts can be used in blind mate applications * tolerance compensation of 3 mm in any direction possible * can be used with module frame & monoblocs * very good price-performance ratio * Motor control centers * Modular UPS * Inverter * Charging stations * Slip rings (R) Figure 298 heavy|mate(R) Accessories Tolerance compensation system guide I mate Description Part Number Frames for tolerance compensation system Size E10 C146 N10 000 G1 Frames for tolerance compensation system Size E16 C146 N16 000 G1 Frames for tolerance compensation system Size E24 C146 N24 000 G1 Further sizes in request. Drawing Figure 299 300 heavy|mate(R) Information * Drawings contacts * Safety classification * Technical information 301 heavy|mate(R) Information Series Drawings stamped contacts Drawing single contact heavy|mate D, M (R) .N01 016 0003 1 .N02 016 0003 1 .N01 016 0002 1 .N02 016 0002 1 .N01 016 0015 11) .N02 016 0015 11) .N01 016 0005 1 .N02 016 0005 1 .N01 016 0016 11) .N02 016 0016 11) heavy|mate(R) E, M .N01 025 0001 1 .N02 025 0001 1 .N01 025 0010 1 .N02 025 0010 1 .N01 025 0043 1 .N02 025 0043 1 heavy|mate(R) M .N01 010 0130 2 .N02 010 0130 2 .N01 010 0131 2 .N02 010 0131 2 302 1) marked with "H" Drawing contacts on reel Figure heavy|mate(R) Information Series heavy|mate D, DD, M 100 Pieces (R) heavy|mate(R) E, EE 100 Pieces heavy|mate(R) F, K, Q 100 Pieces heavy|mate(R) M 100 Pieces Drawings turned contacts Part Number Wire gauge B Identific. Drawing VN01 016 0024 1C VN01 016 0025 1C VN01 016 0026 1C VN01 016 0027 1C VN01 016 0028 1C 0.14 - 0.37 0.5 0.75 - 1.0 1.5 2.5 2.6 2.6 2.6 3.0 3.2 1 2 3 4 5 .N01 016 002X VN02 016 0024 1C VN02 016 0025 1C VN02 016 0026 1C VN02 016 0027 1C VN02 016 0028 1C 0.14 - 0.37 0.5 0.75 - 1.0 1.5 2.5 2.6 2.6 2.6 3.0 3.2 1 2 3 4 5 .N02 016 002X VN01 025 0055 1C VN01 025 0035 1C VN01 025 0036 1C VN01 025 0037 1C VN01 025 0038 1C VN01 025 0059 1C VN01 025 0039 1C 0.14 - 0.37 0.5 0.75 - 1.0 1.5 2.5 3.0 4.0 2.7 2.6 2.6 3.0 3.45 3.7 4.0 no slot no slot 1 slot 2 slots 3 slots 1 big slot no slot .N01 025 003X VN02 025 0055 1C VN02 025 0035 1C VN02 025 0036 1C VN02 025 0037 1C VN02 025 0038 1C VN02 025 0059 1C VN02 025 0039 1C 0.14 - 0.37 0.5 0.75 - 1.0 1.5 2.5 3.0 4.0 2.7 2.6 2.6 3.0 3.45 3.7 4.0 no slot no slot 1 slot 2 slots 3 slots 1 big slot no slot .N02 025 003X VN01 040 0010 1C VN01 040 0011 1C VN01 040 0012 1C VN01 040 0013 1C VN01 040 0015 1C 1.5 2.5 4 6 10 3 3.5 4.1 5 5.65 slot 1, 2 slot 1, 2, 3 no slot slot 1 slot 2, 3 VN02 040 0010 1C VN02 040 0011 1C VN02 040 0012 1C VN02 040 0013 1C VN02 040 0015 1C 1.5 2.5 4.0 6.0 10.0 3 3.5 4.1 5 5.65 slot 1, 2 slot 1, 2, 3 no slot slot 1 slot 2, 3 VN01 025 0029 1C VN01 025 0030 1C VN01 025 0031 1C VN01 025 0032 1C VN01 025 0033 1C 0.5 0.75 - 1.0 1.5 2.5 4.0 2.6 2.6 3.0 3.45 3.9 .N01 025 00XX VN02 025 0029 1C VN02 025 0030 1C VN02 025 0031 1C VN02 025 0032 1C VN02 025 0033 1C 0.5 0.75 - 1.0 1.5 2.5 4.0 2.6 2.6 3.0 3.45 3.9 .N02 025 00XX VN01 036 0004 1C VN01 036 0005 1C VN01 036 0001 1C VN01 036 0002 1C VN01 036 0003 1C VN01 036 0021 1C 1.5 2.5 4.0 6.0 10.0 16.0 3 3.45 3.9 4.6 5.9 8.3 2 slots 3 slots no slot 1 slot 2 slots no slot .N01 036 000X VN02 036 0004 1C VN02 036 0005 1C VN02 036 0001 1C VN02 036 0002 1C VN02 036 0003 1C VN02 036 0021 1C 1.5 2.5 4.0 6.0 10.0 16.0 3 3.45 3.9 4.6 5.9 8.3 2 slots 3 slots no slot 1 slot 2 slots no slot .N02 036 000X Figure 303 heavy|mate(R) Information Series Part Number heavy|mate M, FO (R) N01 016 0040 8 N02 016 0040 8 heavy|mate(R) M, Coax 17 DM 537 421 17 DM 537 401 17 DM 537 425 17 DM 537 405 304 Drawings FO, coax contacts Drawing single contact Figure heavy|mate(R) Information Your notes 305 heavy|mate(R) Informationen Style enclosed Hood with pin insert unenclosed * Pin insert Hood with socket insert Classification earthing contact * * * Socket insert according to DIN EN 61984 (VDE 0627) finger safety mated * * * * cable clamp * * Coupling housing with pin insert * * * Coupling housing with socket insert * * * Housing with pin insert * * * Housing with socket insert * * * If not otherwise stated the contact inserts have to be mounted in metallic conductive housings resp. on bars or mounting boards to complete the protective earth grounding. 306 1) 2) When used as connector with braking capacity the load shall be reduced When using cable seals (from page 288) heavy|mate(R) Informationen finger safety hand back safety connetor with unmated mated breaking capacity * rewirable * * * * * * * * * * 3) 4) * * * When using standard gland bushings See detail information Cable clamp with 1) * * according to DIN EN 61984 (VDE 0627) Classification * * * * * * * * 2) without Style 3) * * Hood with pin insert * Pin insert 4) * * Hood with socket insert * Socket insert 4) * * Coupling housing with pin insert * * Coupling housing with socket insert * * Housing with pin insert * * Housing with socket insert 307 heavy|mate(R) Information Technical information General technical information * The safety of connectors/connectors with braking capacity (CBC) depends on the right selection of products, the correct installation and a proper assembly. * Decisions for the application of connectors are the requirements of the equipment specifications. This is especially the case for the definition of the rated voltage and the related clearances and creepage distances. * All rated data for the connectors listed in this catalogue is based on overvoltage category III and pollution degree 3 (machine tool application). * All technical data is specified for connectors, which are not under load when mated or disconnected. If in special cases connectors can be used in the sense of plug and socket devices (connector with breaking capacity), this is mentioned in the brief information of the particular section. * Correct mounting will protect against electrical shock when mating the connectors. * It connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. * A detailed connector glossary can be found at the end of this catalogue. * All mentioned excerpts of standards are for general information only. For specific cases the valid original standards have to be consulted. * Test methods acc. IEC 60512 camply with test methods acc. DIN EN 60512 or DIN IEC 60512. IEC 60664-1 complies with DIN VDE 0110-1 * On screw terminations with wire protection as well as on protective earth contacts the usage of wire end sleeves are recommended. * Tightening torque of mounting screws (M3 screws on PE contact): 1.2 - 1.8 Nm * For mounting the housings size A10, A16 and E xx a M4 cheese head screw acc. to DIN xx (class min. 8.8) is recommended, tightening torque of the M4 screw 1.0 Nm. * Recommended tightening torque for PE connection screw: 1.8 Nm * Termination cross-section for PE contact max. 6 mm (AWG10), for bigger cross-sections (10-16 mm / AWG8-6) use cable lug N 15 043 0003 003 * Heavy|mate D, DD, E, EE, EEE, F, K and Q are according EN45545 class R22/R23:HL3 * The max. allowed insulation diameter depends on the contacts insert, for the specific limit see customer drawing/catalogue page * When connecting the PE you have to pay attention that the PE is connected properly * Requirements on panel cut outs on customer machine: - Flatness: max. 0.2mm - no sharp edges allowed - chamfer on sharp edges 0.2 x 45 - general tolerance ISO 2768-fH Termination methods: Screw connection Screw clamps are designed acc. to EN 60999-1/VDE 0609. Chart 1 below shows the screw size depending on wire size and the required clamping and testing torque. Chart 1 Wire size (mm2) 1 1.5 2.5 4 6 10 Screw size M 2.6 M3 M3 M 3.5 M4 M4 Test torque (Ncm) 40 50 50 80 120 120 Diagram 1 below shows the range of tensile strength for a screw connection with a clamp screw M3, fastened with a torque of 50 Ncm, depending on the wire size. Tensile strength Diagram 1 Wire gauge 308 heavy|mate(R) Information Technical information Crimp connection Chart 2: Tensile strength for crimp connetions Wire size A crimp connection is a non-detachable electrical connection between a wire and a crimp contact produced with the crimp technology. Precise crimping dies are matched to the crimp barrel and the wire size and a defined deformation results in a reliable electrical connection. There are open barrels (stamped contacts) and closed crimp barrels (turned contacts). Tensile strength 2 mm AWG 0.05 30 6 0.08 28 11 0.12 26 15 1) 0.14 The main advantages of crimp connections are: * Efficient termination of contacts. * Reproduceable electrical and mechanical figures by a constant crimp quality. (A detailed description of the crimp technology can be found in our catalogue "tools"). 18 0.22 24 0.25 0.32 22 40 0.5 20 60 85 0.82 18 1.0 An important point for the quality of a crimp connection is the achieved tensile strength of the termination. Measuring the tensile strength is a practible means for quality control purposes. Chart 2 below shows the required minimum tensile strength for open and closed barrels according to the wire size. 90 108 1.3 16 1.5 135 150 2.1 14 2.5 200 200 3.3 12 4.0 275 310 5.3 10 6.0 355 360 8.4 8 370 10.0 Cross reference AWG - mm 28 32 0.75 The requirements for crimp connections are defined in DIN EN 60352-2. N 380 2 The chart below allows a cross reference between American Wire Gauge (AWG) and metric wire sizes (mm2). Chart 3 AWG Wire composition Leiter-O Wire size AWG Wire composition Leiter-O Wire size 30 1 x 0.25 0.25 mm 0.05 mm 2 20 1 x 0.81 0.81 mm 0.52 mm2 7 x 0.10 0.36 mm 0.06 mm 2 7 x 0.32 0.97 mm 0.56 mm2 1 x 0.32 0.32 mm 0.08 mm2 19 x 0.20 1.02 mm 0.62 mm2 7 x 0.13 0.38 mm 0.09 mm2 1 x 1.02 1.02 mm 0.79 mm2 1 x 0.40 0.40 mm 0.13 mm 19 x 0.25 1.27 mm 0.96 mm2 7 x 0.16 0.48 mm 0.14 mm2 16 19 x 0.29 1.44 mm 1.23 mm2 19 x 0.10 0.51 mm 0.15 mm2 14 19 x 0.36 1.80 mm 1.95 mm2 1 x 0.51 0.51 mm 0.21 mm 2 12 19 x 0.46 2.29 mm 3.09 mm2 7 x 0.20 0.61 mm 0.23 mm2 10 37 x 0.40 3.10 mm 4.60 mm2 19 x 0.13 0.64 mm 0.24 mm 2 8 133 x 0.29 4.0 mm 8.80 mm2 1 x 0.64 0.64 mm 0.33 mm2 6 133 x 0.36 5.5 mm 13.5 mm2 7 x 0.25 0.76 mm 0.36 mm2 19 x 0.16 0.81 mm 0.38 mm2 28 26 24 22 18 2 It has to be noted that wires of the same AWG number but with different composition have slightly different mm2. 1) Only for information 309 heavy|mate(R) Information Technical information Chart 4: Composition and Dimensions of Copper Wires Wire Size Wire Composition Wire diameter 2 0.09 mm 12 x 0.10 0.48 mm 0.14 mm2 18 x 0.10 0.50 mm 0.25 mm 2 14 x 0.15 0.70 mm 0.34 mm 2 7 x 0.25 0.78 mm 0.5 mm2 16 x 0.20 1.0 mm 0.75 mm 24 x 0.20 1.2 mm 2 32 x 0.20 1.4 mm 1.5 mm2 30 x 0.25 1.6 mm 2.5 mm 2 35 x 0.30 2.2 mm 4.0 mm2 56 x 0.30 2.8 mm 6.0 mm 2 19 x 0.64 3.4 mm 2 19 x 0.80 4.3 mm 1.0 mm 2 10 mm Current carrying capacity The current carrying capacity of a connector is shown by a derating curve. The curve shows the currents that the connector can carry continuously and simultaneously through all its contacts. The curve is determined by testing following the standard DIN EN 60512. The upper temperature is limited by the contact and insulation material used . The sum of the ambient temperature and the temperature created by the current flow may not exceed the upper temperature. This means that the current carrying capacity has no fixed value but decreases with increasing ambient temperatures. As a general example it can be said that a given connector which can carry 16A through all its contacts at 40C ambient temperature can carry less, e.g. 12A, at an ambient temperature of 80C. On the other hand it is often the case that not all contacts carry the whole rated current, which means that some single contacts may carry a higher current than that according to the derating curve. These currents have to be defined by testing. Current carrying capacity Diagram 3: Typical derating curve Upper temperature limited by the connector materials Ambient temperature (C) Chart 5: Current carrying capacity of copper wires in (A) Installation type Wire size (mm2) 1 1.5 2.5 - 0.25 0.34 - - 0.5 7.6 0.75 10.4 13.5 18.3 25 4 32 6 44 10 - - - - 9.6 12 16.5 23 29 40 4.0 5.0 7.1 9.1 11.7 15.2 21 28 36 50 4.0 5.0 7.1 9.1 11.5 16.1 22 30 37 52 B1 Wires in conduits and installation channels B2 Cables and conductors in conduits or installation channels C Cables and conductors along walls E Cables and conductors on plank Description according to DIN EN 60204 for PVC insulated copper wires with a working temperature of +40C. For other requirements, 310 such as for other temperatures, mountings, or wires corresponding correction factors are used (see next page). heavy|mate(R) Information Technical information Reduction values Chart 6 The values in chart 5 are based on an ambient temperature of 40 C. For other ambient temperatures the values have to be adjusted using the correction values of chart 6 below. Ambient temperature (C) Correction value 30 1.15 35 1.03 40 1.00 45 0.91 50 0.82 55 0.71 60 0.58 For installations with many cables and conductors under load the current carrying capacity is reduced according to the two following charts 7 and 8. Chart 7: Reduction values for accumulated conductors Installation type Number of cables and conductors / pairs under load 2 4 6 9 B1 and B2 C E-one row E-multi row 0.80 0.65 0.57 0.50 0.85 0.75 0.72 0.70 0.87 0.78 0.75 0.73 0.86 0.76 0.72 0.88 DC conductor (pair), independent of installation type 1.0 0.76 0.64 0.43 Threephase cable and conductor Chart 8: Reduction values for multicore cable and conductors up to 10mm2 Number of conductors (pairs) under load AC (conductor > 1 mm2) DC (Pairs 0.2 to 0.75 mm2) 5 0.75 0.52 7 0.65 0.45 10 0.55 0.39 24 0.40 0.27 Conductors of control circuits generally do not need a reduction. Impulse current carrying capacity A surge can happen to a connector and its contacts by an impulse current, e.g. through a short circuit in the system or by switching operations. The short-timed high current heat cannot be transferred outside fast enough so the contacts are stressed by the high temperature which in the worst case can lead to a local weld. The robust design of our connectors prevents most damage by impulse currents. The diagram 4 below can be used as a guideline. Impulse current (A) Chart 4: Impulse current carrying capacity of single contacts Impulse time (S) Curve No. Connector style Curve No. Connector style 1 heavy|mate(R) E or A with screw contact 3 heavy|mate(R) S with stamped crimp contact 2 heavy|mate(R) E with stamped crimp contact 4 heavy|mate(R) D with stamped crimp contact 311 heavy|mate(R) Information Technical information Voltage grading of connectors General Clearances and creepage distances are the base for voltage grading of connectors. Valuation and dimensioning of clearances and creepage distances have changed since the introduction of insulation coordination. Insulation coordination comprises the selection of the electrical insulation performances of the equipment, taking into account the expected use and its environment. The following standards apply for this: IEC 60664-1/10.92 Insulation coordination for equipment within low-voltage systems DIN VDE 0110-1/4.97 Isolationskoordination fur elektrische Betriebsmittel in Niederspannungsanlagen Clearances The clearance is the shortest distance in air between two conductive parts. An important point for the dimensioning of clearances is the determination of the overvoltage category. The above standard specifies the possible overvoltages into the four following categories: Overvoltage category I Equipment intended for the use in appliances or parts of installations in which no overvoltage can occur. Examples are low-voltage equipments. Overvoltage category II Equipment intended for the use in installations or parts of it in which lightning overvoltages do not need to be considered, but switching overvoltages generated by the equipment do need to be considered. Examples are household appliances. Overvoltage category III Equipment intended for the use in installtions or parts of it in which lightning overvoltages do not need to be considered, however switching overvoltages generated by the euipment, and for cases where the reliability and the availability of the equipment or its dependent circuits are subject to special requirements. Examples are protecting means, switches and sockets. Overvoltage category IV Equipment intended for the use in installations or parts of it in which lightning overvoltage has to be considered. Examples are electricity meters, overcurrent protection switches. Once the overvoltage category has been defined the rated impulse withstand voltage can be selected for the equipment based on the nominal voltage of the supply system and the overvoltage category using chart 9 below: Chart 9 Nominal voltage of the supply system in V (based on IEC 60038) Three phase systems Rated impulse voltage in kV for overvoltage category IV III II I 230/400 277/480 6 4 2.5 1.5 400/690 8 6 4 2.5 1000 12 8 6 4 After the rated impulse withstand voltage has been selected the pollution degree must be defined taking the expected pollution around the equipment into account. The following four degrees of pollution are established: Pollution degree 1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. It has to be noted that for a connector or plug and socket devise with a degree of protection of min. IP54 the parts inside the enclosure may be dimensioned for a lower pollution degree. This also applies to mated connectors which enclosure is ensured through the connector housing and which may only be disengaged for test and maintenance purposes. When impulse withstand voltage and the pollution degree are defined the minimum clearances can be selected from chart 10. Pollution degree 2 Only non-conductive pollution occurs except occasionally a temporary conductivity caused by condensation is to be expected. Pollution degree 3 Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. Pollution degree 4 The pollution generates persistent conductivity caused by conductive dust or by rain or snow. 312 heavy|mate(R) Information Technical information Chart 10 Impulse withstand voltage in kV Minimum clearances in air in mm up to 2000 m above sea level Case A (non homogeneous field) Case B (homogeneous field) Pollution degree Pollution degree 1 2 3 4 1 2 3 4 0.33 0.01 0.2 0.8 1.6 0.01 0.2 0.8 1.6 0.40 0.02 0.02 0.50 0.04 0.04 0.60 0.06 0.06 0.80 0.10 0.1 1.0 0.15 0.15 1.2 0.25 0.25 0.2 1.5 0.5 0.5 0.3 0.3 2.0 1.0 1.0 1.0 0.45 0.45 2.5 1.5 1.5 1.5 0.6 0.6 3.0 2 2 2 2 0.8 0.8 4.0 3 3 3 3 1.2 1,2 1.2 5.0 4 4 4 4 1.5 1.5 1.5 6.0 5.5 5.5 5.5 5.5 2 2 2 2 8.0 8 8 8 8 3 3 3 3 10 11 11 11 11 3.5 3.5 3.5 3.5 12 14 14 14 14 4.5 4.5 4.5 4.5 15 18 18 18 18 5.5 5.5 5.5 5.5 20 25 25 25 25 8 8 8 8 25 33 33 33 33 10 10 10 10 30 40 40 40 40 12.5 12.5 12.5 12,5 40 60 60 60 60 17 17 17 17 50 75 75 75 75 22 22 22 22 60 90 90 90 90 27 27 27 27 80 130 130 130 130 35 35 35 35 100 170 170 170 170 45 45 45 45 When defining the minimum clearances for connectors generally the values of the inhomogeneous field can be chosen or the required clearance has to be defined by a voltage test. Creepage distances The creepage distance is the shortest distance along the surface of the insulating material between two conductive parts. For the dimensioning of the creepage distance the following factors are taken into account: the rated voltage, the pollution degree and the tracking formation of the insulating material. The materials are separated into four groups according to their CTI values (Comparative Tracking Index): Material group I 600 CTI Material group II 400 CTI < 600 Material group IIIa 175 CTI < 400 Material group IIIb 100 CTI < 175 The minimum creepage distances can be selected from chart 11. 313 heavy|mate(R) Information Technical information Chart 11 U-eff Rated voltage U in V Min. creepage distance in mm Printed circuits Other devices Pollution degree Pollution degree 1 1 2 Pollution degree Pollution degree 3 4 2 Material group Material group IIIb Material group 2) 3) 2) I II IIIa I II IIIa I II IIIa 10 0.025 0.04 0.08 0.4 0.4 0.4 1 1 1 IIIb 1.6 1.6 1.6 12.5 0.025 0.04 0.09 0.42 0.42 0.42 1.05 1.05 1.05 1.6 1.6 1.6 16 0.025 0.04 0.1 0.45 0.45 0.45 1.1 1.1 1,1 1.6 1.6 1.6 20 0,025 0.04 0.11 0.48 0.48 0.48 1.2 1.2 1.2 1.6 1.6 1.6 25 0,025 0.04 0.125 0.5 0.5 0.5 1.25 1.25 1.25 1.7 1.7 1.7 32 0.025 0.04 0.14 0.53 0.53 0.53 1.3 1.3 1.3 1.8 1.8 1.8 40 0.025 0.04 0.16 0.56 0.8 1.1 1.4 1.6 1.8 1.9 2.4 3 50 0.025 0.04 0.18 0.6 0.85 1.2 1.5 1.7 1.9 2 2.5 3.2 63 0.04 0.063 0.2 0.63 0.9 1.25 1,6 1.8 2 2.1 2.6 3.4 80 0.063 0.1 0.22 0.67 0.95 1.3 1.7 1.9 2.1 2.2 2.8 3.6 100 0.1 0.16 0.25 0.71 1 1.4 1.8 2 2.2 2.4 3.0 3.8 125 0.16 0.25 0.28 0.75 1.05 1.5 1.9 2.1 2.4 2.5 3.2 4 160 0.25 0.4 0.32 0.8 1.1 1.6 2 2.2 2.5 3.2 4 5 200 0.4 0.63 0.42 1 1.4 2 2.5 2.8 3.2 4 5 6.3 250 0.56 1 0.56 1.25 1.8 2.5 3.2 3.6 4 5 6.3 8 320 0.75 1.6 0.75 1.6 2.2 3.2 4 4.5 5 6.3 8 10 400 1 2 1 2 2.8 4 5 5.6 6.3 8 10 12.5 500 1.3 2.5 1.3 2.5 3.6 5 6.3 7.1 8.0 10 12.5 16 630 1.8 3.2 1.8 3.2 4.5 6.3 8 9 10 12.5 16 20 800 2.4 4 2.4 4 5.6 8 10 11 12.5 16 20 25 1000 3.2 5 3.2 5 7.1 10 12.5 14 16 20 25 32 1250 4.2 6.3 9 12.5 16 18 20 25 32 40 1600 5.6 8 11 16 20 22 25 32 40 50 2000 7.5 10 14 20 25 28 32 40 50 63 2500 10 12.5 18 25 32 36 40 50 63 80 3200 12.5 16 22 32 40 45 50 63 80 100 4000 16 20 28 40 50 56 63 80 100 125 5000 20 25 36 50 63 71 80 100 125 160 6300 25 32 45 63 80 90 100 125 160 200 8000 32 40 56 80 100 110 125 160 200 250 10000 40 50 71 100 125 140 160 200 250 320 IIIb Connectors in this catalogue are allocated to fixed rated voltages which apply to the machine building industry. In case of other applications the above chart can be used to determine other rated voltages. Degree of protection Electrical connector devices have to be protected for safety reasons from outside influences like dust, foreign objects, direct contact, moisture and water. This protection is provided on industrial connectors by the housing latching devices and sealed cable entries. The degree of protection depends on the type of intended use. The standard IEC 60529 and/or DIN EN 60529 has specified the degree of protection and divided them into several classes. 314 The degree of protection is indicated in the following way: IP65 Code letters (Internat. Protection) 1st charact. numeral (degree of protection against access to hazardous parts and against solid foreign objects) 2nd charact. numeral (degree of protection against ingress of water) The following charts 12 an13 give an overview about all protection degrees. heavy|mate(R) Information Technical information Chart 12 Chart 13 1st Brief description charact. numeral Definition 2nd Brief description charact. numeral Definition 0 Non-protected -- 0 Non-protected -- 1 Protected against access to hazardous parts with the back of a hand. Protected against solid foreign objects of 50mm O. The probe, sphere of 50mm O, shall not fully penetrate and shall have adequate clearance from hazardous parts. 1 Protected against vertically falling water drops Vertically falling drops shall have no harmful effects. 2 Protected against access to hazardous parts with a finger. Protected against solid foreign objects of 12,5mm O. The jointed test finger of 12mm O, 80mm length, shall have adequate clearance from hazardous parts. The probe, sphere of 12,5mm O, shall not fully penetrate. 2 Protected against vertically falling water drops when enclosure tilted up to 15 Vertically falling drops shall have no harmful effects when the enclosure is tilted at any angel up to 15 . 3 Protected against access to hazardous parts with a tool. Protected against solid foreign objects of 2,5mm O. The probe of 2,5mm O shall not penetrate at all. 3 Protected against spraying water Water sprayed at any angle up to 60 shall have no harmful effects. 4 Protected against access to hazardous parts with a wire. Protected against solid foreign objects of 1mm O. The probe of 1mm O shall not penetrate at all. 4 Protected against splashing water Water splashed against the enclosure from any direction shall have no harmful effects. 5 Protected against access to hazardous parts with a wire. Dust-protected. The probe of 1mm O shall not penetrate. Intrusion of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the device or to impair safety. 5 Protected against water jets Water projected in jets against the enclosure from any direction shall have no harmful effects. 6 Protected against access to hazardous parts with a wire Dust-tight. The probe of 1mm O shall not penetrate. No intrusion of dust. 6 Protected against powerful water jets Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. 7 Protected against the effects of temporary immersion in water Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is temporalily immersed in water for 30 min. in 1m depth. 8 Protected against the effects of continous immersion in water Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7. 9K1) Protected against water during high pressure/steam jet cleaning Water projected in powerful jets with high pressure and heat against the enclosure from any direction shall have no harmful effects. 1) Remark: Numeral acc. to DIN 40050 part 9, vehicles IP code, IP69K is not a part of DIN EN 60 529 or IEC 60 529, is specificated in DIN 40 050-9 315 heavy|mate(R) Information Technical information Cable For the termination of all Amphenol-industrial connectors we recommend the use of commercially available high flexible cable acc. to VDE or other local specifications. Our connectors are designed to fit these cables especially as far as number of conductors and cable diameters are concerned. When selecting cables care must be taken that the cables do not affect (solvent) the connector or preserve an existing fire resistance. Sealing The sealing of the cable entries of all Amphenol-industrial connectors is with gland bushings. All sealings are made from Neoprene which has a good resistance against grease, oil and gasoline. Selection of gland bushings Beside glands with a fixed inside diameter which equals the number, there are also glands with variable inside diameters available (so-called onion glands). The inside diameter of these glands can be adjusted to the outside cable diameter by cutting out the smaller rings. The selection of the appropiate gland bushing depends on the cable diameter (cable composition) can be made using the following diagram 5 (see page 309). Number of conductors Diagram 5 Cable O 316 heavy|mate(R) Information Connector glossary American Wire Gauge (AWG) Contact System of numerical designations for wire sizes, based on specified ranges of cross-sectional areas. Starts with 4/0 (000) at the largest size, going to 3/0, 2/0, 1/0, 1, 2, and up to 40 and beyond for the smallest size. A step of one AWG number corresponds to a reduction of cross-sectional area of appr. 20 %. The conductive element in a connector which mates with a corresponding element to provide an electrical path. Attenuation Contact resistance A reduction of power. Occurs naturally when waves travel through lines, wave guides, or media such as air or water. Is produced additionally by imperfections in electrical or optical connections (attenuation in fibre optics), e. g. contact resistance, mismatch, etc. The electrical resistance of a mated set of contacts under specified conditions. Tested according to tests 2a, 2b, 2c, of IEC 60 512 -2/ DIN EN 60 512-2. Bulkhead connector Contact size Connector designed to be inserted into a panel cutout from the rear of the panel, thus forming part of the barrier between two spaces. Back-mounted. The designation used to differentiate one contact from another. It may be denoted by one of the following numbering systems: * numbering system: assigned numbers used to denote the size of the contact and its related conductor accomodation (e. g. in AWG units), * current rating system: the related current-carrying capacity is used to denote the size of the contact, * cross-sectional area system: reference is made to the crosssectional area of the maximum conductor accommodation to denote the size of the contact, e. g. in mm2. Clearance Creepage distance The shortest distance in air between two conductive parts, see IEC 60664. The shortest distance along the surface of the insulating material between two conductive parts. The longer the distance, the less the risk of arc damage or tracking. Minimum creepage distances are specified according to the rated voltage and the applicable pollution degree and Comperative Tracking Index. Climatic stability Crimped connection General term describing the behavior of components under various climatic conditions, e. g. high and low temperatures, tropical climate, high humidity, moist heat, fungus, atmospheric conditions (industial atmosphere), reduced air pressure, etc. Climatic conditions for test purposes are explained in IEC 60068, DIN 46 040. A solderless connection made by crimping. IEC 60352-2 / DIN IEC 60352 Part 2. Connector Derating curve A component which terminates conductors for the purpose of providing connection and disconnection to a suitable mating component which shall not be engaged or disengaged when live. Depending on the fastening to a cabinet, panel, rack etc. or a cable, they are classified as fixed or free connectors. A connector comprises one or more contacts and a housing which may have a separate connector insert and a separate outer housing or shell. The method for determining derating is specified in IEC 60 512-3. Here the combination of ambient temperature (Tu) and the current (J) leading to the same maximum allowable temperature (Tb) at the hottest point of the connector are plotted. Connector housing DIN The part of a connector into which the insert and the contacts are assembled. It may function as part of the locking mechanism. Deutsches Institut fur Normung. A German standards organization. Connector insert Electromagnetic interference (EMI) An insulating element designed to support and position contacts in a connector housing. General term describing the undesirable effects of the immission or emission of radio frequency fields. In connectors electromagnetic interference is prevented by shielding. Shielded connectors normally provide means to connect the screens of attached cables. Connector life Funnel entry (restricted entry C146 D series) The number of mating cycles prior to abrasion of the conductive contact surface and which does not result in a significant rise of the contact resistance. Tests according to test 9a of ICE 60512-5 / DIN EN 60512 Part 5. Flared or widened entrance to a conductor barrel permitting easier insertion of the conductor. 317 heavy|mate(R) Information Connector glossary Insertion or withdrawal force Material group The force required to fully insert or withdraw a set of mated connectors without the effect of coupling, locking or similar devices. The insertion force is usually greater than the withdrawal force. Classification of insulation materials according to their CTI values (CTI = Comperative Tracking Index) Insulation grip Overvoltage category The area of a crimp contact that has been reshaped around the insulation of the conductor by compression during the crimping operation. A numeral defining a transient overvoltage condition. Overvoltage categories I, II, III and IV are used. Insulation resistance Connector with braking capacity (CBC) The resistance of the insulation between two conductive elements, in particular, the resistance between two contacts or between a contact and a metallic housing or shield. Tested according to test 3a of IEC 60512-2 / DIN IEC 60512 Part 2. A component which may be engaged or disengaged in normal use, when live or under load. Note: In the sense of this document the term - live- is used if contacts are under voltage not necessarily with a current flowing across the contacts. The term - load - is used if a current is flowing across the contacts. Intermateable Rated current Two connectors are intermateable when they are capable of being connected electrically and mechanically but without regard to their performance and intermountability. A current value assigned by the manufacturer which the connector or PSD can carry continuously (without interruption) and simultaneously through all its contacts wired with the largest conductor preferrably at an ambient temperature of 40 C without the upper temperature being exceeded. Locator Shield, shielding In a crimping tool the device used for positioning a crimp contact or terminal end. Shielding of internal or external electric fields by means of a plane with a uniform electric potential, formed by metal shells or metallic layers on the inside or outside of plastic shells. The shield is normally connected to the shielding braid of the cable and/or chassis ground. Locking lever Terminal block A mechanical locking device operated by actuating a lever, designed to hold two mated connectors together. Typically the lever can only be fully locked if the two connectors are correctly mated. An assembly of terminals in a housing or body of insulating material to facilitate interconnection between multiple conductors. Also called terminal strip or barrier blocks if the terminals are separated by an insulation barrier. Mating cycle Wire range One mating cycle comprises one insertion and one withdrawal operation. Term used in the definition of connector life. The range of wire cross sections which is compatible with the dimensions the terminals of the contact (wire barrel). The wire range is expressed in mm2 or in AWG numbers. 318 heavy|mate(R) Information Stripping length Stamped crimp contacts series C146, stripping length Termination crimp [mm2] Wire gauge mm2 Insulation diameter Min. stripping of the wire [mm] length [mm] Contact Part Number Series AWG 0.09 - 0.25 0.09 - 0.25 28 - 24 0.7 - 1.6 2.3 + 0.4 N01 010 0130 2 N02 010 0130 2 heavy|mate(R) M heavy|mate(R) M 0.14 - 0.5 0.14 0.25 0.5 26 24-22 20 1.0 - 2.0 3.0 + 0.5 N01 016 0003 N02 016 0003 heavy|mate(R) D/M heavy|mate(R) D/M 0.25 - 0.5 0.25 0.5 24-22 20 1.6 - 2.0 2.3 + 0.4 N01 010 0131 2 N02 010 0131 2 heavy|mate(R) M heavy|mate(R) M 0.5 - 1.5 0.5 0.75 1.0 1.5 20 20 - 18 18 - 16 16 - 15 1.8 - 2.8 3.5 + 1.0 1.5 - 2.5 1.5 2.5 16 - 15 14 2.5 - 3.5 3.5 + 1.0 2.5 - 4.0 2.5 4.0 14 12 3.3 - 4.2 3.5 + 1.0 N01 016 0002 N02 016 0002 N01 016 0015 N02 016 0015 N01 025 0001 N02 025 0001 N01 016 0005 N02 016 0005 N01 016 0016 N02 016 0016 N01 025 0010 N02 025 0010 N01 025 0043 N02 025 0043 heavy|mate(R) D/M heavy|mate(R) D/M heavy|mate(R) D heavy|mate(R) D heavy|mate(R) E/M heavy|mate(R) E/M heavy|mate(R) D/M heavy|mate(R) D/M heavy|mate(R) D heavy|mate(R) D heavy|mate(R) E/M heavy|mate(R) E/M heavy|mate(R) M heavy|mate(R) M 319 heavy|mate(R) Information Stripping length Turned crimp contacts series heavy|mate(R), stripping length Termination crimp [mm2] Min. stripping length + Tolerance[mm] Contact Part Number Series Min. stripping length + Tolerance[mm] 1.6 (Contact with clip) Contact Part Number Series 2.5 (Contact with clip) heavy|mate(R) M 0.14 - 0.37 8+1 N01 016 0024 N02 016 0024 heavy|mate D/DD/F/K/M/Q 0.5 8+1 N01 016 0025 N02 016 0025 heavy|mate(R) D/DD/F/K/M/Q 7+1 N01 025 0029 N02 025 0029 heavy|mate(R) M 0.75 - 1.0 8+1 N01 016 0026 N02 016 0026 heavy|mate(R) D/DD/F/K/M/Q 7+1 N01 025 0030 N02 025 0030 heavy|mate(R) M 1.5 8+1 N01 016 0027 N02 016 0027 heavy|mate(R) D/DD/F/K/M/Q 7+1 N01 025 0031 N02 025 0031 heavy|mate(R) M 2.5 6+1 N01 016 0028 N02 016 0028 heavy|mate(R) D/DD/F/K/M/Q 7+1 N01 025 0032 N02 025 0032 heavy|mate(R) M 7+1 N01 025 0033 N02 025 0033 heavy|mate(R) M (R) 4.0 2.5 (Contact without clip) 3.6 (Contact with clip) 0.5 7+1 N01 025 0035 N02 025 0035 heavy|mate E/EE/F/Q 0.75 - 1.0 7+1 N01 025 0036 N02 025 0036 heavy|mate(R) E/EE/F/Q 1.5 7+1 N01 025 0037 N02 025 0037 heavy|mate(R) E/EE 10 + 1 N01 036 0004 N02 036 0004 heavy|mate(R) M 2.5 7+1 N01 025 0038 N02 025 0038 heavy|mate(R) E/EE 10 + 1 N01 036 0005 N02 036 0005 heavy|mate(R) M 4.0 7+1 N01 025 0039 N02 025 0039 heavy|mate(R) E/EE 10 + 1 N01 036 0001 N02 036 0001 heavy|mate(R) M 6.0 10 + 1 N01 036 0002 N02 036 0002 heavy|mate(R) M 10.0 10 + 1 N01 036 0003 N02 036 0003 heavy|mate(R) M 320 (R) heavy|mate(R) Information Stripping length Time saving through the introduction of stamped contacts Wiring costs of different contacts 0,40 Screwing manuel 0,35 Soldering manuel Screwing machine Crimping hand tool Wiring costs per contact in 0,30 Crimping hand tool with reels Crimping machine without stripping 0,25 Crimping machine with stripping 0,20 0,15 0,10 0,05 0,00 10000 20000 50000 100000 200000 500000 1000000 Contacts per year Break Even at about 60.000 contacts per year General conditions Maturity (Depreciation) Interest Maintenance Hourly wages 5 years 8% 5% 20 Non binding declarations are based on experienced values. 321 heavy|mate(R) Summary of Part Numbers Part Number 17 D 438 SP Page 123, 129, 187, 294 C146 10A001 600 15 84, 97 C146 10A001 800 15 88, 123, 125 C146 10A001 901 15 91, 119 C146 10A001 902 15 90, 119 C146 10A002 600 15 84, 99 C146 10A002 800 15 90, 117, 119 C146 10A003 002 4 18 C146 10A003 102 3 140 C146 10A003 600 15 84, 101 C146 10A003 601 15 84, 101 C146 10A004 002 4 18 C146 10A004 100 13 147 C146 10A004 600 15 85, 105 C146 10A004 901 15 90, 117 C146 10A005 500 12 201 C146 10A006 000 1 49 C146 10A006 002 1 48 C146 10A006 100 13 147 C146 10A006 102 1 48 C146 10A006 102 3 141 C146 10A006 102 5 135 C146 10A006 400 1 48 C146 10A006 500 12 203 C146 10A006 500 1 49 C146 10A006 600 1 48 C146 10A006 600 15 86, 107 C146 10A006 810 1 78 C146 10A007 000 2 27 C146 10A007 500 12 205 C146 10A007 500 2 27, 85 C146 10A007 600 15 103 C146 10A008 000 2 27 C146 10A008 500 12 207 C146 10A008 500 2 27 C146 10A008 600 15 86, 109 C146 10A008 901 15 88, 123 C146 10A008 902 15 88, 123 C146 10A008 905 15 88, 125 C146 10A008 906 15 88, 125 C146 10A009 600 15 89, 129 C146 10A010 000 1 51 C146 10A010 002 1 50 C146 10A010 002 4 19 C146 10A010 102 1 50 C146 10A010 102 3 142 C146 10A010 102 4 19 C146 10A010 400 1 50 C146 10A010 500 10 65 C146 10A010 500 1 51 C146 10A010 600 1 50 C146 10A010 810 1 78 C146 10A012 100 13 151 C146 10A012 500 12 209 C146 10A012 600 15 86, 111 C146 10A015 000 2 28 C146 10A015 060 2 28 C146 10A015 500 2 28 C146 10A015 901 15 129 322 Part Number C146 10A016 000 1 C146 10A016 002 1 C146 10A016 002 3 C146 10A016 002 4 C146 10A016 004 4 C146 10A016 102 1 C146 10A016 102 3 C146 10A016 102 4 C146 10A016 104 4 C146 10A016 400 1 C146 10A016 500 1 C146 10A016 600 1 C146 10A016 810 1 C146 10A017 500 12 C146 10A017 600 15 C146 10A018 500 10 C146 10A020 600 15 C146 10A024 000 1 C146 10A024 000 9 C146 10A024 002 1 C146 10A024 002 1 C146 10A024 102 1 C146 10A024 400 1 C146 10A024 500 1 C146 10A024 600 1 C146 10A024 810 1 C146 10A025 000 2 C146 10A025 005 2 C146 10A025 060 2 C146 10A025 500 2 C146 10A025 505 2 C146 10A032 500 10 C146 10A032 500 13 C146 10A036 600 15 C146 10A036 600 15 C146 10A040 000 2 C146 10A040 060 2 C146 10A040 500 11 C146 10A040 500 2 C146 10A042 000 9 C146 10A042 500 13 C146 10A046 500 10 C146 10A064 000 2 C146 10A064 005 2 C146 10A064 060 2 C146 10A064 500 11 C146 10A064 500 2 C146 10A064 505 2 C146 10A072 000 9 C146 10A108 000 9 C146 10A108 005 9 C146 10B001 600 15 C146 10B001 800 15 125 C146 10B001 901 15 C146 10B001 902 15 C146 10B002 600 15 C146 10B002 800 15 119 C146 10B003 002 4 C146 10B003 102 3 C146 10B003 600 15 Page 53 52 143 20, 21 21 52 143 20, 21 21 52 53 52 79 211 87, 113 65 87, 115 55, 56 41 54 56 54, 56 54 55, 56 54 79 29, 31 31 29 29, 31 31 66 153 87, 121 87 30 30 71 30 41 149 66 32, 33 33 32 71 32, 33 33 41 42 42 84, 97 88, 123, 91, 119 90, 119 84, 99 90, 117, 18 140 84, 101 Part Number Page Part Number Page 79 C146 10B003 601 15 84, 101 C146 10B016 810 1 211 C146 10B004 002 4 18 C146 10B017 500 12 C146 10B004 100 13 147 C146 10B017 600 15 87, 113 65 C146 10B004 600 15 85, 105 C146 10B018 500 10 C146 10B004 901 15 90, 117 C146 10B020 600 15 87, 115 55, 56 C146 10B005 500 12 201 C146 10B024 000 1 41 C146 10B006 000 1 49 C146 10B024 000 9 54, 56 C146 10B006 002 1 48 C146 10B024 002 1 54, 56 C146 10B006 100 13 147 C146 10B024 102 1 54 C146 10B006 102 1 48 C146 10B024 400 1 55, 56 C146 10B006 102 3 141 C146 10B024 500 1 54 C146 10B006 102 5 135 C146 10B024 600 1 79 C146 10B006 300 15 111, 121 C146 10B024 810 1 29, 31 C146 10B006 400 1 48 C146 10B025 000 2 31 C146 10B006 500 12 203 C146 10B025 005 2 29 C146 10B006 500 1 49 C146 10B025 060 2 29, 31 C146 10B006 600 1 48 C146 10B025 500 2 31 C146 10B006 600 15 86, 107 C146 10B025 505 2 66 C146 10B006 810 1 78 C146 10B032 500 10 153 C146 10B007 000 2 27 C146 10B032 500 13 C146 10B007 500 12 205 C146 10B036 600 15 87, 121 30 C146 10B007 500 2 27 C146 10B040 000 2 30 C146 10B007 600 15 85, 103 C146 10B040 060 2 71 C146 10B008 000 2 27 C146 10B040 500 11 30 C146 10B008 500 12 207 C146 10B040 500 2 41 C146 10B008 500 2 27 C146 10B042 000 9 149 C146 10B008 600 15 86, 109 C146 10B042 500 13 66 C146 10B008 901 15 88, 123 C146 10B046 500 10 32, 33 C146 10B008 902 15 88, 123 C146 10B064 000 2 33 C146 10B008 905 15 88, 125 C146 10B064 005 2 32 C146 10B008 906 15 88, 125 C146 10B064 060 2 71 C146 10B009 600 15 89, 129 C146 10B064 500 11 32, 33 C146 10B010 000 1 51 C146 10B064 500 2 33 C146 10B010 002 1 50 C146 10B064 505 2 41 C146 10B010 002 4 19 C146 10B072 000 9 42 C146 10B010 102 1 50 C146 10B108 000 9 42 C146 10B010 102 3 142 C146 10B108 005 9 253 C146 10B010 102 4 19 C146 10F002 000 15 C146 10B010 400 1 50 C146 10F003 000 4 218, 256 C146 10B010 500 10 65 C146 10F003 001 4 218, 256 218 C146 10B010 500 1 51 C146 10F003 004 4 226 C146 10B010 600 1 50 C146 10F006 000 1 226 C146 10B010 810 1 78 C146 10F006 003 1 213 C146 10B012 100 13 151 C146 10F008 001 12 228 C146 10B012 500 12 209 C146 10F010 000 1 230 C146 10B012 600 15 86, 111 C146 10F010 001 1 232 C146 10B015 000 2 28 C146 10F010 002 1 230 C146 10B015 060 2 28 C146 10F010 003 1 228 C146 10B015 500 2 28 C146 10F010 090 1 220 C146 10B015 901 15 129 C146 10F015 000 2 220 C146 10B016 000 1 53 C146 10F015 003 2 235 C146 10B016 002 1 52 C146 10F016 000 1 236 C146 10B016 002 3 143 C146 10F016 001 1 238 C146 10B016 002 4 20, 21 C146 10F016 002 1 236 C146 10B016 004 4 21 C146 10F016 003 1 242 C146 10B016 102 1 52 C146 10F024 000 1 251 C146 10B016 102 3 143 C146 10F024 000 3 244 C146 10B016 102 4 20, 21 C146 10F024 001 1 246 C146 10B016 104 4 21 C146 10F024 002 1 244 C146 10B016 400 1 52 C146 10F024 003 1 242 C146 10B016 500 1 53 C146 10F024 100 1 222 C146 10B016 600 1 52 C146 10F025 000 2 heavy|mate(R) Summary of Part Numbers Part Number C146 10F025 003 2 C146 10F032 000 4 C146 10F048 001 1 C146 10F048 003 1 C146 10H000 600 15 C146 10H000 601 15 C146 10H001 800 15 C146 10N003 500 4 C146 10N006 602 2 C146 10N006 603 1 C146 10N006 603 2 C146 10N006 606 2 C146 10N006 607 1 C146 10N006 607 2 C146 10N006 802 2 C146 10N006 803 1 C146 10N006 803 2 C146 10N006 806 1 C146 10N006 806 2 C146 10N006 807 1 C146 10N006 807 2 C146 10N010 500 1 C146 10N010 500 2 C146 10N010 501 1 C146 10N010 501 2 C146 10N010 508 2 C146 10N010 509 1 C146 10N010 600 2 C146 10N010 601 1 C146 10N010 601 2 C146 10N010 603 1 C146 10N010 603 2 C146 10N010 604 2 C146 10N010 605 1 C146 10N010 606 2 C146 10N010 607 1 C146 10N010 607 2 C146 10N010 609 1 C146 10N010 609 2 C146 10N010 802 2 C146 10N010 803 1 C146 10N010 803 2 C146 10N010 804 2 C146 10N010 805 1 C146 10N010 806 2 C146 10N010 807 1 C146 10N010 807 2 C146 10N015 500 2 C146 10N015 600 2 C146 10N015 606 2 C146 10N015 607 2 C146 10N015 806 2 C146 10N016 500 1 C146 10N016 500 2 C146 10N016 508 1 C146 10N016 508 2 C146 10N016 600 1 C146 10N016 600 2 C146 10N016 601 2 C146 10N016 602 1 C146 10N016 602 2 C146 10N016 603 2 Page Part Number 222 225 250 250 91, 131 91, 131 129 218 227 227 227 227 227 227 227 227 227 227 227 227 227 229 229 229 229 233 233 229 229 229 231 231 233 233 231 231 231 233 233 231 231 231 233 233 231 231 231 221 221 221 221 221 235 235 239 239 235 235 235 237 237 237 C146 10N016 604 1 C146 10N016 604 2 C146 10N016 606 1 C146 10N016 606 2 C146 10N016 607 2 C146 10N016 608 1 C146 10N016 608 2 C146 10N016 802 1 C146 10N016 802 2 C146 10N016 804 1 C146 10N016 804 2 C146 10N016 806 1 C146 10N016 806 2 C146 10N024 500 1 C146 10N024 500 2 C146 10N024 500 3 C146 10N024 508 1 C146 10N024 508 2 C146 10N024 600 1 C146 10N024 600 2 C146 10N024 600 3 C146 10N024 601 2 C146 10N024 602 1 C146 10N024 602 2 C146 10N024 604 1 C146 10N024 604 2 C146 10N024 605 2 C146 10N024 606 1 C146 10N024 606 2 C146 10N024 607 2 C146 10N024 608 1 C146 10N024 608 2 C146 10N024 802 1 C146 10N024 802 2 C146 10N024 804 1 C146 10N024 804 2 C146 10N024 806 1 C146 10N024 806 2 C146 10N024 808 1 C146 10N025 500 2 C146 10N025 600 2 C146 10N025 601 2 C146 10N025 606 2 C146 10N025 607 2 C146 10N025 806 2 C146 10N032 500 4 C146 10N032 550 4 C146 10N032 600 4 C146 10N032 650 4 C146 10N048 803 1 C146 10N048 807 1 C146 10P006 000 15 C146 10P006 100 15 C146 10P010 000 15 C146 10P010 100 15 C146 10P016 000 15 C146 10P016 100 15 C146 10P024 000 15 C146 10P024 100 15 C146 10R003 500 4 C146 10R003 600 4 C146 10R003 601 4 Page 239 239 237 237 237 239 239 237 237 239 239 237 237 242 242 251 247 247 242 242 251 242 245 245 247 247 247 245 245 245 247 247 245 245 247 247 245 245 247 223 223 223 223 223 223 225 225 225 225 250 250 92 94 92 94 92 94 93 95 218 218, 256 218, 256 Part Number C146 10R003 804 4 C146 10R008 550 12 C146 10R008 606 12 C146 10R008 650 12 C146 10R016 902 8 C146 10R016 910 8 C146 10R024 500 3 C146 10R024 550 3 C146 10R024 600 3 C146 10R024 650 3 C146 10R024 802 3 C146 10R024 852 3 C146 10R024 903 8 C146 10R024 908 8 C146 10S006 000 15 C146 10S006 100 15 C146 10S010 000 15 C146 10S010 100 15 C146 10S016 000 15 C146 10S016 100 15 C146 10S024 000 15 C146 10S024 100 15 C146 10Z001 001 8 C146 10Z002 001 8 C146 10Z003 100 4 C146 10Z006 100 1 C146 10Z006 200 1 C146 10Z010 100 1 C146 10Z010 200 1 C146 10Z015 100 2 C146 10Z016 100 1 C146 10Z016 200 1 C146 10Z024 100 1 C146 10Z024 200 1 C146 10Z025 100 2 C146 11F003 000 4 C146 11F003 003 4 C146 11F006 001 8 C146 11F006 901 8 C146 11F006 902 8 C146 11F010 000 8 C146 11F010 901 8 C146 11F010 902 8 C146 11F016 000 8 C146 11F016 901 8 C146 11F016 902 8 C146 11F024 000 8 C146 11F024 901 8 C146 11F024 902 8 C146 11N003 500 4 C146 11R003 500 4 C146 11R003 600 4 C146 11R003 804 4 C146 11R006 506 1 C146 11R006 506 8 C146 11R006 507 1 C146 11R006 556 1 C146 11R006 556 8 C146 11R006 606 1 C146 11R006 606 8 C146 11R006 607 1 C146 11R006 656 8 Page 218 213 213 213 240 240 251 251 251 251 251 251 248 248 92 94 92 94 92 94 93 95 196 196 218 227 227 234 234 221 240 240 248 248 223 272 272 273 273 273 274 274 274 275 275 275 276 276 276 272 272 272 272 273 273 273 273 273 273 273 273 273 Part Number C146 11R010 500 1 C146 11R010 500 8 C146 11R010 550 1 C146 11R010 550 8 C146 11R010 600 1 C146 11R010 600 8 C146 11R010 601 1 C146 11R010 601 8 C146 11R010 650 1 C146 11R010 650 8 C146 11R016 500 1 C146 11R016 500 8 C146 11R016 501 8 C146 11R016 550 1 C146 11R016 550 8 C146 11R016 600 1 C146 11R016 600 8 C146 11R016 601 8 C146 11R016 650 1 C146 11R016 650 8 C146 11R024 500 1 C146 11R024 500 8 C146 11R024 501 8 C146 11R024 550 1 C146 11R024 550 8 C146 11R024 600 1 C146 11R024 600 8 C146 11R024 601 8 C146 11R024 650 1 C146 11R024 650 8 C146 21R002 000 15 C146 21R002 600 15 C146 21R006 506 1 C146 21R006 506 8 C146 21R006 507 1 C146 21R006 556 8 C146 21R006 606 1 C146 21R006 606 8 C146 21R006 656 1 C146 21R006 656 8 C146 21R006 804 1 C146 21R006 854 8 C146 21R010 500 1 C146 21R010 500 4 C146 21R010 500 8 C146 21R010 502 8 C146 21R010 506 1 C146 21R010 506 8 C146 21R010 550 1 C146 21R010 550 4 C146 21R010 550 8 C146 21R010 552 1 C146 21R010 552 8 C146 21R010 556 1 C146 21R010 556 8 C146 21R010 600 1 C146 21R010 600 4 C146 21R010 600 8 C146 21R010 602 8 C146 21R010 606 1 C146 21R010 606 8 C146 21R010 607 1 Page 274 274 274 274 274 274 274 274 274 274 275 275 275 275 275 275 275 275 275 275 276 276 276 276 276 276 276 276 276 276 253 253 226, 258 226, 258 226, 258 226, 258 226, 258 226, 258 226, 258 226, 258 226 226 228, 259 220 228, 259 232 230 230 228, 259 220 228, 259 232 232 230 230 228, 259 220 228, 259 232 230 230 230 323 heavy|mate(R) Summary of Part Numbers Part Number C146 21R010 607 8 C146 21R010 650 1 C146 21R010 650 4 C146 21R010 650 8 C146 21R010 652 1 C146 21R010 652 8 C146 21R010 656 1 C146 21R010 656 8 C146 21R010 802 1 C146 21R010 802 8 C146 21R010 804 1 C146 21R010 804 4 C146 21R010 804 8 C146 21R010 805 1 C146 21R010 805 8 C146 21R010 852 1 C146 21R010 852 8 C146 21R010 854 1 C146 21R010 854 4 C146 21R010 854 8 C146 21R010 902 8 C146 21R015 500 2 C146 21R015 550 2 C146 21R015 600 2 C146 21R015 650 2 C146 21R015 804 2 C146 21R015 854 2 C146 21R016 500 1 C146 21R016 500 4 C146 21R016 500 8 C146 21R016 501 8 C146 21R016 502 1 C146 21R016 502 8 C146 21R016 503 8 C146 21R016 506 1 C146 21R016 506 8 C146 21R016 507 8 C146 21R016 550 1 C146 21R016 550 4 C146 21R016 552 1 C146 21R016 556 1 C146 21R016 600 1 C146 21R016 600 4 C146 21R016 600 8 C146 21R016 601 8 C146 21R016 602 1 C146 21R016 602 8 C146 21R016 603 8 C146 21R016 606 1 C146 21R016 606 8 C146 21R016 607 8 C146 21R016 650 1 C146 21R016 650 4 C146 21R016 652 1 C146 21R016 656 1 C146 21R016 802 1 C146 21R016 802 8 C146 21R016 803 8 C146 21R016 804 1 C146 21R016 804 4 C146 21R016 804 8 C146 21R016 805 8 324 Page 230 228, 259 220 228, 259 232 232 230 230 228 228 230 220 230 230 230 228 228 230 220 230 234 220 220 220 220 220 220 235, 260 222 235, 260 235, 260 238 238 238 236 236 236 235, 260 222 238 236 235, 260 222 235, 260 235, 260 238 238 238 236 236 236 235, 260 222 238 236 235 235 235 236 222 236 236 Part Number C146 21R016 852 1 C146 21R016 854 1 C146 21R016 854 4 C146 21R024 500 1 C146 21R024 500 8 C146 21R024 501 8 C146 21R024 502 1 C146 21R024 502 8 C146 21R024 503 8 C146 21R024 506 1 C146 21R024 506 8 C146 21R024 507 8 C146 21R024 550 1 C146 21R024 552 1 C146 21R024 556 1 C146 21R024 600 1 C146 21R024 600 8 C146 21R024 601 8 C146 21R024 602 1 C146 21R024 602 8 C146 21R024 603 8 C146 21R024 606 1 C146 21R024 606 8 C146 21R024 607 8 C146 21R024 650 1 C146 21R024 652 1 C146 21R024 656 1 C146 21R024 700 1 C146 21R024 802 1 C146 21R024 802 8 C146 21R024 803 8 C146 21R024 804 1 C146 21R024 804 8 C146 21R024 805 8 C146 21R024 852 1 C146 21R024 854 1 C146 21R024 916 9 C146 21R025 500 2 C146 21R025 550 2 C146 21R025 600 2 C146 21R025 650 2 C146 21R025 804 2 C146 21R025 854 2 C146 21R032 500 4 C146 21R032 501 4 C146 21R032 502 4 C146 21R032 550 4 C146 21R032 552 4 C146 21R032 600 4 C146 21R032 601 4 C146 21R032 650 4 C146 21R032 802 4 C146 21R032 803 4 C146 21R032 852 4 C146 21R048 507 1 C146 21R048 508 1 C146 21R048 607 1 C146 21R048 608 1 C146 23R016 600 1 C146 23R016 600 8 C146 30F003 000 4 C146 30F003 004 4 Page 235 236 222 241, 261 241, 261 241, 261 246 246 246 243 243 243 241, 261 246 243 241, 261 241, 261 241, 261 246 246 246 243 243 243 241, 261 246 243 241, 261 242 242 242 244 244 244 242 244 243 222 222 222 222 222 222 224 224 224 224 224 224 224 224 224 224 224 249 249 249 249 235 235 219, 257 219 Part Number C146 30F003 104 4 C146 30F006 003 1 C146 30F008 001 12 C146 30F010 003 1 C146 30F016 003 1 C146 30F024 003 1 C146 30N003 500 4 C146 30R003 500 4 C146 30R003 600 4 C146 30R003 804 4 C146 30Z003 100 4 C146 36F016 000 1 C146 36F024 000 1 C146 36R016 502 8 C146 36R016 602 8 C146 36R024 501 8 C146 36R024 601 8 C146 50F006 000 1 C146 50F010 000 1 C146 50F016 000 1 C146 50F024 000 1 C146 50R006 507 1 C146 50R006 607 1 C146 50R010 500 1 C146 50R010 600 1 C146 50R016 500 8 C146 50R016 600 8 C146 50R024 501 8 C146 50R024 601 8 C146 67F006 000 8 C146 67F010 000 8 C146 67F016 000 8 C146 67F024 000 8 C146 68F003 000 4 C146 68F006 001 1 C146 68F006 011 1 C146 68F010 001 1 C146 68F010 011 1 C146 68F016 001 1 C 146 68F016 011 1 C146 68F024 001 1 C146 68F024 011 1 C146 68N006 500 2 C146 68N010 500 2 C146 68N016 501 2 C146 68N024 501 2 C146 68R003 600 4 C146 68R003 601 4 C146 68R006 500 8 C146 68R006 501 8 C146 68R006 550 8 C146 68R006 600 8 C146 68R006 601 8 C146 68R006 650 8 C146 68R010 500 8 C146 68R010 501 8 C146 68R010 550 8 C146 68R010 600 8 C146 68R010 601 8 C146 68R010 650 8 C146 68R016 500 8 C146 68R016 501 8 Page 219 226 213 230 236 244 219 219 219, 257 219 219 240 248 240 240 248 248 280 281 282 283 280 280 281 281 282 282 283 283 258 259 260 261 264 265 265 266 266 267 267 268 268 265 266 267 268 264 264 265 265 265 265 265 265 266 266 266 266 266 266 267 267 Part Number C146 68R016 550 8 C146 68R016 600 8 C146 68R016 601 8 C146 68R016 650 8 C146 68R024 500 8 C146 68R024 501 8 C146 68R024 550 8 C146 68R024 600 8 C146 68R024 601 8 C146 68R024 650 8 C146 68Z006 100 1 C146 68Z010 100 1 C146 68Z016 100 1 C146 68Z024 100 1 C146 A00 001 E8 C146 A01 001 E8 C146 A02 001 E8 C146 A02 801 E8 C146 A03 001 E8 C146 A03 501 E8 C146 A03 801 E8 C146 A04 002 E8 C146 A05 001 E8 C146 A05 100 G8 C146 A08 102 E8 C146 A10 001 E8 C146 A20 001 G8 C146 B00 001 E8 C146 B01 004 E8 C146 B02 001 E8 C146 B02 801 E8 C146 B03 001 E8 C146 B03 501 E8 C146 B03 801 E8 C146 B04 002 E8 C146 B05 001 E8 C146 B05 100 G8 C146 B08 102 E8 C146 B10 001 E8 C146 B20 001 G8 C146 C04 001 E8 C146 C05 001 E8 C146 C05 801 E8 C146 C10 001 G8 C146 D04 001 E8 C146 D05 001 E8 C146 D05 801 E8 C146 D10 001 E8 C146 E12 001 E8 C146 F12 001 G8 C146 G01 014 G8 C146 G01 024 G8 C146 G02 014 G8 C146 G02 024 G8 C146 G05 003 G15 C146 H01 034 G8 C146 H01 044 G8 C146 H02 034 G8 C146 H02 044 G8 C146 N10 000 G1 C146 N16 000 G1 C146 N24 000 G1 Page 267 267 267 267 268 268 268 268 268 268 265 266 267 268 196 158, 167 158, 169 158, 171 159, 175 161, 189 159, 173 159, 177 160, 181 162, 195 162, 195 161, 185 161, 187 196 158, 167 158, 169 158, 171 159, 175 161, 189 159, 173 159, 177 160, 181 162, 195 162, 195 161, 185 161, 187 160, 179 160, 179 160, 179 160, 183 160, 179 160, 179 160, 179 160, 183 162, 191 162, 191 162, 193 162, 193 162, 193 162, 193 253 162, 193 162, 193 162, 193 162, 193 299 299 299 heavy|mate(R) Summary of Part Numbers Part Number Page C146 N32 009 G1 292 C146 N32 015 G1 292 C146 N32 015 G2 292 C146 N32 025 G1 292 C146 N32 025 G2 292 C146 N32 037 G1 292 C146 N32 050 G1 292 C146 N33 009 G1 292 C146 N33 015 G1 292 C146 N33 025 G1 292 C146 N33 037 G1 292 C146 N33 050 G1 292 C146 P06 001 G8 164 C146 P06 002 G8 164 C146 P10 001 G8 164 C146 P10 002 G8 164 C146 P16 001 G8 164 C146 P16 002 G8 164 C146 P24 001 G8 165 C146 P24 002 G8 165 C146 P24 101 G8 165 C146 P24 102 G8 165 C146 S06 001 G8 164 C146 S06 002 G8 164 C146 S10 001 G8 164 C146 S10 002 G8 164 C146 S16 001 G8 164 C146 S16 002 G8 164 C146 S24 001 G8 165 C146 S24 002 G8 165 C146 S24 101 G8 165 C146 S24 102 G8 165 C360 10D001 002 2 287 C360 G01 141 E2 287 C360 G01 341 E2 287 FG 0200 146 1 60, 179, 294 FG 03000 146 6000 99 FG 0300 146 1 36, 37, 43, 103, 111, 113, 125, 149, 153, 183, 185, 191, 195, 211, 294 FG 0300 146 3 171, 173, 175, 189, 294, FG 0300 146 4 181, 294 FG 0300 146 5000 101, 105, 149, 153, 294 FG 0300 146 6000 294 FG 0300 146 7 61, 67, 72,107, 109, 115, 177, 201, 207, 294 FG 1000 146 171, 173, 175 181, 183, 185, 187, 189, 191, 196 L 17 DM 537 401 188, 189, 304 L 17 DM 537 405 188, 189, 304 L 17 DM 537 421 188, 189, 304 L 17 DM 537 425 188, 189, 304 N01 016 0040 8 304 N01 060 0004 1 169 N01 060 0007 1 169 Part Number Page N01 060 0008 1 169 N 01 080 0003 1 99 N 01 080 0004 1 99 N 01 080 0005 1 99 N 01 080 0006 1 99 N01 100 5099 001 97, 167 N01 100 6000 001 97, 167 N01 100 6001 001 97, 167 N01 100 6002 001 97, 167 N01 100 6003 001 97, 167 N02 016 0040 8 304 N02 060 6114 001 169 N02 060 6117 001 169 N02 060 6118 001 169 N02 060 6164 002 287 N02 060 6165 002 287 N 02 080 0003 1 99 N 02 080 0004 1 99 N 02 080 0005 1 99 N 02 080 0006 1 99 N02 100 6119 002 97, 167 N02 100 6120 002 97, 167 N02 100 6121 002 97, 167 N02 100 6122 002 97, 167 N02 100 6123 002 97, 167 N06 080 0003 1 292 N06 080 0003 2 292 N06 080 0003 3 292 N06 080 0003 4 292 N 09 146 0006 297 N 09 146 0007 297 N 09 146 0008 297 N 09 146 0009 297 N 15 043 0003 003 93, 95, 97, 99, 165, 167, 169, 171, 173, 175, 295 N16 016 0112 1 288 N16 020 0112 1 288 N16 025 0112 1 288 N16 025 0112 5 X 279 N16 032 0112 1 288 N16 032 0112 5 X 279 N16 040 0112 1 288 N16 040 0112 5 X 279 N 16 146 0011 126 N 16 146 0012 126 N 16 146 0013 126 N 16 146 0021 126 N 16 146 0022 126 N 16 146 0023 126 N 18 146 0011 117 N 18 146 0012 117 N 18 146 0021 117 N 18 146 0022 117 N 25 006 0012 296 N 25 006 2001 296 N 25 010 0001 296 N 25 010 0012 296 N 25 016 0001 296 N 25 016 0012 296 N 25 024 0001 296 Part Number Page N 25 024 0011 296 TA 0000 36, 37, 43, 60, 61, 67 72, 103, 107, 109, 111, 113, 115, 121, 125,149; 153, 173, 175, 177, 179, 181, 183, 185, 187, 189 191,195, 201, 207, 211 TA 0000 121 60, 179 TA 0000 124 61, 67, 72,107, 109, 115, 173, 175, 177, 181, 201, 207 TA 0000 141 36, 60, 179, 183 TA 0000 144 61, 67, 72,107, 109, 115, 173, 175, 177, 181, 201, 207 TA 0000 163 36, 60, 179, 183 TA 0000 184 37, 43, 103 111, 113, 121, 125, 149, 153, 185, 191, 195, 211 TA 0000 202 36, 183 TA 0000 401 189 TA 0000 402 189 TA 0001 146 0001 36, 183 TA 0002 146 0001 36, 183 TA 0003 146 0001 60, 179 TA 0004 146 0001 60, 179 TA 0005 146 0003 60, 179 TA 0007 146 0003 36, 183 TA 0010 146 0001 37, 43, 103, 111, 113, 121, 125, 149, 153, 185, 191, 195, 211 TA 0010 146 000 2 181 TA 0010 146 000 3 181 TA 0010 146 000 4 173, 175 TA 0010 146 000 5 173, 175 TA 0010 146 000 6 61, 67, 72, 107, 109, 115, 177, 201, 207 TA 0010 146 000 7 36, 61, 67, 72, 107, 109 115, 177, 201, 207 TA 0100 146 36 TA 0200 146 129 TA 0500 36, 37, 43, 60, 61, 67, 72, 99,103, 107, 109, 111, 113, 115, 121, 125, 149, 153, 173, 175, 177, 179, 181, 183, 185, 187, 189, 191, 195, 201, 207, 211 TB000299 TB 0100 146 181 TB 0100 148 173, 175 TB 0300 146 123 TB 0400 146 37, 43, 103, 111, 113, 121, 125, 149, 153, Part Number Page 185, 191, 195, 211 TB 0500 146 185 TB 0600 146 61, 67, 72,107 109, 115, 177, 201, 207 TB 0700 146 101, 103, 105, 149, 153 TB 0800 146 189 TE0500 - 041 287 TE0500 - 081 287 TE0500287 TE 0500 103 97, 167 TE 0500 201 97, 167 TE 0500 301 97, 167 TE0500 - 061 287 TE 0600 022 97, 99, 167, 169 TE 0600 042 97, 99, 167, 169 TE 0600 042 97, 99, TE 0600 062 99, 169 TE 0600 063 171 TN01 010 0130 2 187 TN01 010 0131 2 187 TN01 016 0002 1 36, 183 TN01 016 0002 2 36, 183 TN01 016 0003 1 36, 183 TN01 016 0003 2 36, 183 TN01 016 0005 1 36, 183 TN01 016 0005 2 36, 183 TN01 016 0015 1 36, 183 TN01 016 0016 1 36, 183 TN01 025 0001 1 60, 179 TN01 025 0010 1 60, 179 TN01 025 0043 1 60, 179 TN02 010 0130 2 187 TN02 010 0131 2 187 TN02 016 0002 1 36, 183 TN02 016 0002 2 36, 183 TN02 016 0003 1 36, 183 TN02 016 0003 2 36, 183 TN02 016 0005 1 36, 183 TN02 016 0005 2 36, 183 TN02 016 0015 1 36, 183 TN02 016 0016 1 36, 183 TN02 025 0001 1 60, 179 TN02 025 0010 1 60, 179 TN02 025 0043 1 60, 179 VN01 008 0066 2C 129 VN01 010 0066 2C 123 VN01 010 0067 2C 123 VN01 010 0068 2C 123 VN01 010 0130 2 187 VN01 010 0131 2 187 VN01 010 0166 2 C 129 VN01 010 0168 2 C 129 VN01 016 0002 1 36, 183 VN01 016 0002 1C 34 VN01 016 0002 2 36, 183 VN01 016 0003 1 36, 183 VN01 016 0003 1C 34 VN01 016 0003 2 36, 183 325 heavy|mate(R) Summary of Part Numbers Part Number Page VN01 016 0005 1 36, 183 VN01 016 0005 1C 34 VN01 016 0005 2 36, 183 VN01 016 0015 1 36 VN01 016 0016 1 36 VN01 016 0024 1C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211, 303 VN01 016 0024 2C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211 VN01 016 0025 1C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211, 303 VN01 016 0025 2C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211 VN01 016 0026 1C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211, 303 VN01 016 0026 2C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211 VN01 016 0027 1C 37, 43, 103 111, 113, 121 149, 153, 185, 191, 203, 205, 209, 211, 303 VN01 016 0027 2C 37, 43, 103 111, 113, 117, 119, 121, 125, 185, 191, 195, 203 205, 209, 211 VN01 016 0028 1C 37, 43, 103 111, 113, 121, 149, 153, 185, 191, 203, 205, 209, 211, 303 VN01 016 0028 2C 37, 43, 103 111, 113, 117, 119, 121, 125, 185, 191, 195, 203, 205, 209, 211, 303 VN01 016 0040 8 X 185 VN01 016 0057 3C 111, 121 VN01 025 0001 101 60, 179 VN01 025 0001 102 60, 179 VN01 025 0001 1C 58 VN01 025 0010 101 60, 179 VN01 025 0010 102 60, 179 VN01 025 0010 1C 58 VN01 025 0029 1C 181, 303 VN01 025 0030 1C 181, 303 VN01 025 0031 1C 181, 303 VN01 025 0032 1C 181, 303 VN01 025 0033 1C 181, 303 326 Part Number Page VN01 025 0035 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN01 025 0035 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 025 0036 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN01 025 0036 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 025 0037 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN01 025 0037 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 025 0038 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN01 025 0038 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 025 0039 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN01 025 0039 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 025 0043 1 60, 179 VN01 025 0043 2 60, 179 VN01 025 0055 1C 61, 67, 72, 107, 109, 115, 177, 201, 207, 303 VN01 025 0055 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN01 025 0059 1C 67, 72,107 109, 115, 177 201, 207, 303 VN01 025 0059 2C 61, 67, 72, 107, 109, 115 119, 177, 201, 207 VN01 036 0001 1C 173, 175, 303 VN01 036 0002 1C 173, 175, 303 VN01 036 0003 1C 173, 175, 303 VN01 036 0004 1C 173, 175, 303 VN01 036 0005 1C 173, 175, 303 VN01 036 0021 1C 171, 303 VN01 036 0022 X 189 VN01 040 0010 1C 101, 103 105, 149, 153, 203, 303 VN01 040 0011 1C 101, 103, 105, 149, 153, 203, 303 Part Number Page VN01 040 0012 1C 101, 103 105, 149, 153, 203, 303 VN01 040 0013 1C 101, 103 105, 149, 153, 203, 303 VN01 040 0015 1C 101, 103, 303 VN02 008 0066 2C 129 VN02 010 0066 2C 123 VN02 010 0067 2C 123 VN02 010 0068 2C 123 VN02 010 0130 2 187 VN02 010 0131 2 187 VN02 010 0166 2 C 129 VN02 010 0168 2 C 129 VN02 016 0002 1 36, 183 VN02 016 0002 2 36, 183 VN02 016 0003 1 36, 183 VN02 016 0003 2 36, 183 VN02 016 0005 1 36, 183 VN02 016 0005 2 36, 183 VN02 016 0015 1 36 VN02 016 0016 1 36 VN02 016 0024 1C 37, 43, 103 111, 113, 121 149, 153, 185 191, 203, 205 209, 211, 303 VN02 016 0024 2C 37, 43,103 111, 113, 117, 119, 121, 125 185, 191, 195, 203, 205, 209, 211 VN02 016 0025 1C 37, 43, 103 111, 113, 121, 149, 153, 185, 191,203, 205, 209, 211, 303 VN02 016 0025 2C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211 VN02 016 0026 1C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211, 303 VN02 016 0026 2C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211 VN02 016 0027 1C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211, 303 Part Number Page VN02 016 0027 2C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211 VN02 016 0028 1C 37, 43,103 111, 113, 117 119, 121, 125 185, 191, 195, 203, 205, 209, 211, 303 VN02 016 0028 2C 37, 43,103 111, 113, 117, 119, 121, 125 185, 191, 195, 203, 205, 209, 211 VN02 016 0040 8 X 185 VN02 016 0057 3C 111, 121 VN02 025 0001 101 60, 179 VN02 025 0001 102 60, 179 VN02 025 0010 101 60, 179 VN02 025 0010 102 60, 179 VN02 025 0029 1C 181, 303 VN02 025 0030 1C 181, 303 VN02 025 0031 1C 181, 303 VN02 025 0032 1C 181, 303 VN02 025 0033 1C 181, 303 VN02 025 0035 1C 61, 67, 72, 107, 109, 115 177, 201, 207, 303 VN02 025 0035 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0036 1C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207, 303 VN02 025 0036 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0037 1C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207, 303 VN02 025 0037 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0038 1C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207, 303 VN02 025 0038 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0039 1C 61, 67, 72, 107, 109, 115, 177, 201, 207, 303 VN02 025 0039 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0043 1 60, 179 VN02 025 0043 2 60, 179 VN02 025 0055 1C 61, 67, 72, 107, 109, 115, 177, 201, 207, 303 heavy|mate(R) Summary of Part Numbers Part Number Page VN02 025 0055 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 025 0059 1C 67, 72, 107 109, 115, 177, 201, 207, 303 VN02 025 0059 2C 61, 67, 72, 107, 109, 115, 119, 177, 201, 207 VN02 036 0001 1C 173, 175, 303 VN02 036 0002 1C 173, 175, 303 VN02 036 0003 1C 173, 175, 303 VN02 036 0004 1C 173, 175, 303 VN02 036 0005 1C 173, 175, 303 VN02 036 0021 1C 171, 303 VN02 036 0022 X 189 VN02 040 0010 1C 101, 103, 105, 149, 153, 203, 303 VN02 040 0011 1C 101, 103 105, 149, 153, 203, 303 VN02 040 0012 1C 101, 103 105, 149, 153, 203, 303 VN02 040 0013 1C 101, 103 105, 149, 153, 203, 303 VN02 040 0015 1C 101, 103, 303 VN03 030 0020 1 XX 290 VN03 030 0021 1 XX 290 VN03 030 3000 X 290 VN03 040 0001 X 292 VN07 045 0001 L 292 VN09 146 0013 X 253 VN09 146 0019 X 95 VN13 040 0008 1 X 290 VN13 040 0009 1 X 290 VN13 040 0012 1 X 290 VN13 040 0013 1 X 290 VN13 040 0014 1 X 290 VN15 006 0009 Z 295 VN15 010 0007 Z 295 VN16 020 0113 1 X 289 VN16 025 0113 1 X 289 VN16 032 0113 1 X 289 VN16 040 0113 1 X 289 VN16 160 0102 V 288 VN16 160 0126 X 289 VN16 160 0127 X 289 VN16 160 0133 X 289 VN16 200 0102 V 288 VN16 200 0103 V 288 VN16 200 0113 X 288 VN16 200 0114 X 288 VN16 200 0126 X 289 Part Number VN16 200 0127 X VN16 200 0133 X VN16 250 0020 X VN16 250 0021 X VN16 250 0022 X VN16 250 0023 X VN16 250 0024 X VN16 250 0025 X VN16 250 0102 V VN16 250 0103 V VN16 250 0114 X VN16 250 0126 X VN16 250 0127 X VN16 250 0133 X VN16 320 0102 V VN16 320 0103 V VN16 320 0114 X VN16 320 0126 X VN16 320 0127 X VN16 320 0133 X VN16 400 0114 X VN16 400 0126 X VN16 400 0127 X VN16 400 0133 X VN16 500 0114 X VN17 028 0001 X VN17 045 0001 X VN17 050 0004 101 VN17 050 0004 1 X VN17 059 0001 X VN17 059 0002 X ZN01 010 0130 2 ZN01 010 0131 2 ZN01 016 0002 1 ZN01 016 0002 2 ZN01 016 0003 1 ZN01 016 0003 2 ZN01 016 0005 1 ZN01 016 0005 2 ZN01 016 0015 1 ZN01 016 0016 1 ZN01 025 0001 1 ZN01 025 0001 2 ZN01 025 0010 1 ZN01 025 0010 2 ZN02 010 0130 2 ZN02 010 0131 2 ZN02 016 0002 1 ZN02 016 0002 2 ZN02 016 0003 1 ZN02 016 0003 2 ZN02 016 0005 1 ZN02 016 0005 2 ZN02 016 0015 1 ZN02 016 0016 1 ZN02 025 0001 1 ZN02 025 0001 2 ZN02 025 0010 1 ZN02 025 0010 2 Page Part Number Page Part Number Page 289 289 213 213 213 213 213 213 288 288 288 289 289 213, 289 288 288 288 289 289 289 288 289 289 289 288 209 293 290 290 205 205 187 187 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 60, 179 60, 179 60, 179 60, 179 187 187 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 36, 183 60, 179 60, 179 60, 179 60, 179 327 International Germany Amphenol Tuchel Industrial GmbH August-Haeusser-Strasse 10 74080 Heilbronn Phone +49 7131 929 0 www.amphenol-industrial.de Korea Amphenol Daeshin 558 Sosa, SongNea Bucheon-city Kyunggi-Do Korea 420-130 Phone +82 32 610 3800 Australia Amphenol Australia PTY Limited 22 Industry Boulevard Carrum Downs, 3201 Victoria Australia Phone +61 3 8796 8888 China Amphenol Tuchel Electronics GmbH China Branch No. 6 Jianye Road Changzhou City 213125 China Phone +86 519 85 60 86 20 More Amphenol companies can be found here: www.amphenol.com Important Notice All technical data have been measured in a laboratory environment and can be different during practical usage of the product. Any product information is for descriptive usage only and not legally binding; particularly the information does not constitute or provide any legal guaranties ("Beschaffenheitsgarantie" or "Haltbarkeitsgarantie"). We reserve the right to change the design due to improvement in quality, development or production requirements. This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). Amphenol Tuchel Industrial GmbH | August - Haeusser - Strasse 10 | 74080 Heilbronn, Germany Telephone: +49 (0)7131 929 - 0 | www.amphenol-industrial.de ATE SAPNr. 4.052.101 / 012018 Specifications may be changed without notice. Copyright by Amphenol Tuchel Industrial GmbH USA Amphenol Sine Systems 44724 Morley Drive 48036 Clinton Township, MI Phone +1 586 913 8630