Specification For Approval Customer : Description : Heat Exchanger 160W/K Customer Part No. : Delta Model No. : Sample Issue No. : Sample Issue Date : HEX160PA Rev. : Rev : 03 Apr 8 2016 Please send one copy of this specification back after you signed approval for production pre-arrangement Approved by : Date : Delta Electronics, Inc. 252, Shang Ying Road, Kuei San District Taoyuan City 33341, Taiwan, R. O. C. TEL : 886-(0)3-3591968 FAX : 886-(0)3-3591991 *** SAMPLE HISTORY*** CUSTOMER : CUSTOMER P/N : DELTA MODEL : HEX160PA REV. DESCRIPTION DRAWN CHECKED EE 4/30'13 CE ------ 4/30'13 ISSUE DATE 4/30'13 APPROVED 00 ISSUE SPEC 4/30'13 ME 4/30'13 1.Correct to English version 01 2.Delete heater 3.Change accessory cable type 4/28'14 4/28'14 4/28'14 ------ 4/28'14 4/28'14 02 1.Upload safety certificate on section 5 2.Add section 7 warranty 1/29'16 1/29'16 1/29'16 ------ 1/29'16 1/29'16 03 1.Correct data on 1-2 (page 2) 2.Modify section 7 warranty (page 12) 4/8'16 4/8'16 4/8'16 ------ 4/8'16 4/8'16 Table of content 1. Description --------------------------------------------------------------------------------- 2 1-1. General description --------------------------------------------------------------- 2 1-2. 1-3. 1-4. 1-5. Main feature & Model number -------------------------------------------------- 2 Dimension --------------------------------------------------------------------------- 3 Configuration & Maintenance --------------------------------------------------- 5 Thermal path & Airflow baffle --------------------------------------------------- 6 2. Electrical specification ------------------------------------------------------------------- 7 2-1. Indicator & Connector ------------------------------------------------------------- 7 2-2. Standalone control mode --------------------------------------------------------- 9 3. Environmental condition --------------------------------------------------------------- 10 3-1. Operating temperature ----------------------------------------------------------- 10 3-2. Storage temperature -------------------------------------------------------------- 10 3-3. Humidity ------------------------------------------------------------------------------ 10 3-4. Ingress Protection rating --------------------------------------------------------- 10 3-5. MTBF --------------------------------------------------------------------------------- 10 4. Reliability table --------------------------------------------------------------------------- 10 5. Safety Certification ---------------------------------------------------------------------- 10 5-1. UL , CUL , TUV , CE -------------------------------------------------------------- 10 6. Accessory -------------------------------------------------------------------------------- 11 6-1. Power cable ------------------------------------------------------------------------- 11 6-2. Function cable ---------------------------------------------------------------------- 11 7. Warranty ---------------------------------------------------------------------------------- 12 Specification For Approval Customer : Description : Heat Exchanger 160W/K Customer P/N : rev. : Delta model no. : HEX160PA rev. : 03 Sample revision : Issue no. : Sample issue date : Quantity : Internal External Page 1 sets Part no. : Delta model no. : HEX160PA 1. Description 1-1. General description : The Heat Exchanger (HEX) is designed for direct air to air heat exchange to remove the heat from the cabinet . It is easy to be installed in the cabinet with the nuts. (Recommended on the door of the cabinet) The internal and the external air circulation loops of the HEX are separated to prevent the introduction of dust, humidity and dirt. The fan on the external air loop conforms to IP55 protection rating. 1-2. Main feature & Model number (Operation 48VDC) Model Number Main feature Unit HEX160PA Outline Dimension mm 1294 H x 567 W x 243 D Weight Kg 40.0 1.5 Cooling Capacity (*Note 1) W/K 160 (TYP.) Rated Voltage VDC 48 (TYP.) Operating Voltage Range VDC 40 ~ 60 Rated Current 3.1 A (Safety current on label) (6.0) consumption W 150 Maximum Ambient Temperature C 65 Internal airflow rate cfm 600 (TYP.) External airflow rate cfm 600 (TYP.) Mounting Location N/A External Door / Wall Fan Speed Control N/A PWM 5 ~ 100% duty cycle Controller N/A Built-in Operating Status N/A LED indicator Fan Over Temperature Alarm N/A Dry Contact Output dB-A 65.0 dB-A(TYP.) Acoustic Noise at 1.5M : (Sound Pressure Level) *Note 1 : The cooling capacity (W/K or W/C) is defined as Q/ (TI-TA) Q : Heat dissipation (W) from inside TI : Return temperature of internal air circuit (K OR C) TA : Ambient temperature of external air circuit (K OR C) Page 2 Part no. : Delta model no. : HEX160PA 1-3. Dimension 1-3-1 Drawing (1) Material : Aluminum sheet t=1.5mm (2) Finish : Powder paint 75~120um, Color RAL 7032. (3) Dimensional tolerance : X.X [X.XX] 1mm [0.04"] X.XX [X.XXX] 0.3mm [0.012"] Page 3 Part no. : Delta model no. : HEX160PA 1-3-2 Mounting panel cutout Page 4 Part no. : Delta model no. : HEX160PA 1-4. Configuration & Maintenance The HEX is composed of the key components as the following: Chassis , Heat Exchange Core , Controller and Fan Tray , user can slide out the fan tray easily for replacement of the controller and fans . Item Q'ty Description 1 1 Chassis assy 2 1 Internal plate assy 3 1 External plate assy 4 1 Internal fan 5 1 External fan 6 1 Controller assy 7 1 Heat exchange CORE assy Page 5 Part no. : Delta model no. : HEX160PA 1-5. Thermal path and Airflow baffle With the forced convection using the axial fan , the warm return air generated by the equipment will be blowing into the upper inlet and pass though the HEX core, the temperature will be lower on the other side of the core. The cold supply air will be used to cool down the system ; While on the opposite side , cooler air from the out environment will be drawn into the lower inlet and bring the heat of the HEX core out from the upper outlet . The thermal exchange path is shown in the figure below. Page 6 Part no. : Delta model no. : HEX160PA 2. Electrical specification 2-1. Indicator & Connector Connector " -48V VDC " on panel plate : CVILUX 3W3CS0000100000 mate with : CVILUX 3W3CP0000100000 Connector "COMM" on panel plate : CVILUX CD5115PA100 mate with : CVILUX CD5115SA100 Alarm logic depends on user setting ( Normal Close ) Normal or power off Pin11 and Pin10 dry contact output close Fan failed Pin11 and Pin10 dry contact output open NTC fail (only work in standalone mode) Pin11 and Pin10 dry contact output open Connector "COMM" Pin11 to Pin10 ----- MAX. ( 75VDC )50mA Page 7 Part no. : Delta model no. : HEX160PA Switch "TEST / CLEAN" When pressing the "TEST / CLEAN" button, both outer fan and inner fan will run from low speed to high speed for testing purpose . The testing process is around 2 minutes, and the LED of INNER FAN and OUTER FAN will be blinking in GREEN color. When the fan failed, the LED will be blinking in RED . and it can be turned off by pressing the "TEST / CLEAN" button again . LED of "INNER FAN & OUTER FAN" (GREEN) : Fan normal (RED) : Fan failed (Blinking GREEN) :Fan is normal during test (Blinking RED) : Fan failed during test LED of "STATUS" (GREEN) : NTC normal at standalone mode (RED) : NTC open or short at standalone mode NTC position : J13 for choosing Inner sensor (on control panel) or External sensor (COMM port Pin7 & Pin8 ) Page 8 Part no. : Delta model no. : HEX160PA 2-2. Standalone control mode HEX detects ambient temperature to control cooling capacity. User can choose inner-sensor on panel or outer-sensor on cable to detect ambient temperature by changing J6 jumper position ( inside of controller) Cooling capacity (W/K) V.S Temperature Inner fan speed V.S. Temperature Outer fan speed V.S. Temperature Page 9 Part no. : Delta model no. : HEX160PA 3. Environmental condition 3-1. Operating temperature -10C ~ +65C (14F ~ 149F) 3-2. Storage temperature -40C ~ +70C (-40F ~ 158F) 3-3. Humidity External air loop : 0 ~ 100% RH Internal air loop: 0 ~ 90% RH, non-condensing 3-4. Ingress Protection rating IEC60529 IP55 (NEMA 3) on external side GR487 , salt spray 720hrs 3-5. MTBF The L10 Fan life is expected to be at least 80,000 hours continuous operation at 40C with 15 ~ 65%RH @ label rated voltage 4. Reliability table Test item CONDITION High temperature IEC 60068-2-2 Low temperature IEC 60068-2-1 High temp. / High humidity IEC 60068-2-14 TEST Nb Temperature cycle IEC 60068-2-3 Vibration ETSI 300 019-1-4 CLASS 4.1 Ingress protection (External side) IEC 60529 IP55 (NEMA 3) Salt fog test (External side) GR487 , salt spray 720hrs Package bump IEC 60068-2-29 5. Safety Certification 5-1. UL , cUL, TUV, CE Page 10 Part no. : Delta model no. : HEX160PA 6. Accessory 6-1. Power cable 6-2. Function cable Page 11 Part no. : Delta model no. : HEX160PA 7. Warranty Delta Electronics, Inc warrants one year (twelve months) from the date of shipment , this warranty covers customer below application : Customer follows Delta specification to install and operate the product. The product and any parts do not be modified (including both mechanical and electrical modification) by customer themselves . This warranty cover only repair, replacement or refund for defective Delta products does not include any loss of data or any costs associated with determining the source of system problems, costs for transportation, removal or reinstallation of equipment or labor for repairs or replacement made in the field. Page 12