MCP39F511N Power Monitor Demonstration Board User's Guide 2015 Microchip Technology Inc. DS50002445A Note the following details of the code protection feature on Microchip devices: * Microchip products meet the specification contained in their particular Microchip Data Sheet. * Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. * There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip's Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. * Microchip is willing to work with the customer who is concerned about the integrity of their code. * Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as "unbreakable." Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip's code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer's risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights unless otherwise stated. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, motorBench, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademark of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. (c) 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-5224-0104-9 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002445A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company's quality system processes and procedures are for its PIC(R) MCUs and dsPIC(R) DSCs, KEELOQ(R) code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip's quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2015 Microchip Technology Inc. Object of Declaration: MCP39F511N Power Monitor Demonstration Board VP Development Tools 2015 Microchip Technology Inc. DS50002445A-page 3 MCP39F511N Power Monitor Demonstration Board User's Guide NOTES: DS50002445A-page 4 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 What the MCP39F511N Power Monitor Demonstration Board Kit Includes .................................................................................................. 12 Chapter 2. Installation and Operation 2.1 Getting Started ............................................................................................. 13 Chapter 3. Hardware Description 3.1 Input and Analog Front End ......................................................................... 17 3.2 Power Supply Circuit .................................................................................... 18 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 19 A.2 Schematics and PCB Layout ....................................................................... 19 A.3 Board - Schematic ....................................................................................... 20 A.4 Board - Schematic (Continued) ................................................................... 21 A.5 Board - Top Silk .......................................................................................... 22 A.6 Board - Top Copper and Silk ....................................................................... 23 A.7 Board - Top Copper .................................................................................... 24 A.8 Board - Bottom Copper ............................................................................... 25 A.9 Board - Bottom Copper and Silk ................................................................. 26 A.10 Board - Bottom Silk ................................................................................... 27 Appendix B. Bill of Materials (BOM)........................................................................... 29 Worldwide Sales and Service .................................................................................... 32 2015 Microchip Technology Inc. DS50002445A-page 5 MCP39F511N Power Monitor Demonstration Board User's Guide NOTES: DS50002445A-page 6 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a "DS" number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is "DSXXXXXXXA", where "XXXXXXX" is the document number and "A" is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB(R) IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP39F511N Power Monitor Demonstration Board. Items discussed in this chapter include: * * * * * * Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP39F511N Power Monitor Demonstration Board as a demonstration board to evaluate the MCP39F511N device. The manual layout is as follows: * Chapter 1. "Product Overview" - Provides important information about the MCP39F511N Power Monitor Demonstration Board * Chapter 2. "Installation and Operation" - Provides information on using the MCP39F511N Power Monitor Demonstration Board, including Section 2.1.1 "Step 1: Wiring connections" that describes wiring the line and load connections * Chapter 3. "Hardware Description" - Provides details on the functional blocks of the power monitor, including the analog front-end design and power supply design * Appendix A. "Schematic and Layouts" - Shows the schematic and layout diagrams * Appendix B. "Bill of Materials (BOM)" - Lists the parts used to build the MCP39F511N Power Monitor Demonstration Board 2015 Microchip Technology Inc. DS50002445A-page 7 MCP39F511N Power Monitor Demonstration Board User's Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N`Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB(R) IDE User's Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer "Save project before build" A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4`b0010, 2`hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS50002445A-page 8 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, `A' file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2015 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP39F511N Power Monitor Demonstration Board. Another useful document is listed below. The following Microchip document is available and recommended as a supplemental reference resource: MCP39F511N Data Sheet - "Dual-Channel, Single-Phase Power-Monitoring IC with Calculation" (DS20005473) This data sheet provides detailed information regarding the MCP39F511N device. THE MICROCHIP WEB SITE Microchip provides on-line support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: * Product Support - Data sheets and errata, application notes and sample programs, design resources, user's guides and hardware support documents, latest software releases and archived software * General Technical Support - Frequently Asked Questions (FAQs), technical support requests, on-line discussion groups, Microchip consultant program member listing * Business of Microchip - Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: * * * * Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com DOCUMENT REVISION HISTORY Revision A (December 2015) * Initial Release of this Document. 2015 Microchip Technology Inc. DS50002445A-page 9 MCP39F511N Power Monitor Demonstration Board User's Guide NOTES: DS50002445A-page 10 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION The MCP39F511N Power Monitor Demonstration Board is a fully functional dual-channel single-phase power and energy monitor. For each channel, the system calculates active power, reactive power, RMS current, RMS voltage, active energy, (both import and export), reactive energy and other typical power quantities for two separate loads, as defined in the MCP39F511N data sheet. The MCP39F511 Power Monitor Utility software is used to calibrate and monitor the system, and can be used to create custom calibration setups. For most accuracy requirements, only a single-point calibration is needed. The energy meter software offers an automated step-by-step calibration process that can be used to quickly calibrate energy meters. This demonstration board uses the Power Monitor Utility Software for evaluation via a USB connection to the board. A download link for this software can be found on the evaluation board's web page. For instructions on the use of this software, refer to the software's supporting documentation included within the application install package. FIGURE 1-1: 2015 Microchip Technology Inc. MCP39F511N Power Monitor Demonstration Board. DS50002445A-page 11 MCP39F511N Power Monitor Demonstration Board User's Guide 1.2 WHAT THE MCP39F511N POWER MONITOR DEMONSTRATION BOARD KIT INCLUDES This MCP39F511N Power Monitor Demonstration Board kit includes: * * * * * DS50002445A-page 12 MCP39F511N Power Monitor Demonstration Board (ADM00706) AC Line Cable Two IEC-to-Female AC Load Cables Mini-USB Cable Important Information Sheet 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Chapter 2. Installation and Operation 2.1 GETTING STARTED To use the MCP39F511N Power Monitor Demonstration Board, follow the steps described in the sections below. The meter design uses a 5A load for calibration current and a maximum current (IMAX) of 15A. It is not recommended to put more than 15A through the AC plugs mounted on the Printed Circuit Board (PCB). To test the calibrated meter, the following connections can be made: 2.1.1 Step 1: Wiring connections Figure 2-1 identifies the line and two load connections of the MCP39F511N Power Monitor Demonstration Board. FIGURE 2-1: Board. 2015 Microchip Technology Inc. Connecting the MCP39F511N Power Monitor Demonstration DS50002445A-page 13 MCP39F511N Power Monitor Demonstration Board User's Guide 2.1.2 Step 2: Connect line/load power to the meter (power the meter) The meter will turn on when the line connection has between 90V to 220V connected. One or two loads can be connected to the meter. 2.1.3 Step 3: Connect the USB cable to a PC with the installed MCP39F511N Power Monitor Utility software Select the appropriate COM port. If the meter is connected correctly, the connection status in the bottom left corner of the software will display "Meter Connected". If no meter is found, the status will be "Meter Disconnected". Check that the correct COM port was selected and try again. Press the Start Icon to begin showing output data and UART transmission between the PC and the MCP39F511N. DS50002445A-page 14 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Chapter 3. Hardware Description 7 6 8 9 5 10 13 11 4 2 12 3 1 Legend: 1 = MCP39F511N 8 = Header for connection to external master MCU (isolated) 2 = +9V DC Input (nonisolated) 9 = Jumper selection for external MCU or USB (GUI) operation 3 = Current Sensing Shunt - Channel 1 10 = Isolation IC 4 = Current Sensing Shunt - Channel 2 11 = Switching AC/DC Power Supply 5 = Output LEDs for digital I/O 12 = 200:1 Voltage Divider for Voltage Input 6 = Headers for digital I/O testing (isolated) 13 = Jumper for DC or Switching AC/DC Supply 7 = USB Connection (isolated) FIGURE 3-1: MCP39F511N Power Monitor Demonstration Board Top View. 2015 Microchip Technology Inc. DS50002445A-page 15 MCP39F511N Power Monitor Demonstration Board User's Guide 16 14 15 Legend: 14 = Line connection AC supply (80-230V) 15 = Load connection for Channel 1 (15 A maximum recommended current) 16 = Load connection for Channel 2 (15 A maximum recommended current) FIGURE 3-2: DS50002445A-page 16 MCP39F511N Power Monitor Demonstration Board Bottom View. 2015 Microchip Technology Inc. Hardware Description 3.1 INPUT AND ANALOG FRONT END The MCP39F511N Power Monitor Demonstration Board will operate from 80V to 230V. At the bottom of the main board, there are the high-voltage line and neutral connections. The shunts sit on the neutral or low-side of a two-wire system. The board comes populated with two surface mount 2 m shunts. The line side of the two-wire system goes into a resistive divider on the voltage channel input, along with a DC offset added from VDD. Anti-aliasing low-pass filters are included. The voltage channel uses two 499 k resistors and the additional components to achieve a divider ratio of approximately 236:1. For a line voltage of 236 VRMS, the channel 1 input signal size will be 1VRMS with a DC offset voltage of DVDD/2 per the schematic snippet below. L N 1 k + I1LOAD - 2 m 33 nF 1 k I1+ 33 nF + 1 k LOAD - 2 m I233 nF MCP39F511N 1 k I2+ 33 nF +3.3V 499 k 499 k 51 k 47 F 1 k + 5.1 k L 33 nF 51 k V+ 33 nF N FIGURE 3-3: Analog Front-End Circuitry. Note that all of the analog circuitry associated with this part of the circuit is connected to the analog ground plane (AGND). 2015 Microchip Technology Inc. DS50002445A-page 17 MCP39F511N Power Monitor Demonstration Board User's Guide 3.2 POWER SUPPLY CIRCUIT FB The power supply circuit for the MCP39F511N Power Monitor Demonstration Board is shown in Figure 3-4. BP D 150 FB 47 47 L + 4.7 F 150 FB + LNK304 S S S S 0.1 F 8.2K 10 F 2.05K 1 mH 4.7 F 8.25V 100 F+ 2.05K N GNDB GNDB GNDB GNDB GNDB GNDB 8.25V +3.3 VD +3.3 VA ` 33 0.1 F 10 F MCP1754 JP2 AGND AC/DC SUPPLY DC SUPPLY 1 GNDB 3 2 IN 0.1 F DS50002445A-page 18 0.1 F 10 F NT GNDB FIGURE 3-4: Supply. OUT GND AGND GNDB AGNDGNDB GNDB Power Supply Circuit with Option for AC/DC Switching Supply from Mains or DC 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for of the MCP39F511N Power Monitor Demonstration Board: * * * * * * * * A.2 Board - Schematic Board - Schematic (Continued) Board - Top Silk Board - Top Copper and Silk Board - Top Copper Board - Bottom Copper Board - Bottom Copper and Silk Board - Bottom Silk SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A-1. Top Layer Bottom Layer FIGURE A-1: 2015 Microchip Technology Inc. Layer Order. DS50002445A-page 19 BOARD - SCHEMATIC $ ' & & 9 X) 9 X) $*1' $ $ 5 *1'% N &XUUHQWFKDQQHO 1(875$/B287 5 5 $*1' & , X) 9 , , 1(875$/ $*1' & 5 )% 5(6(7 , /LQHVKXQW N $9'' 5 )% 73 8 X) 9 N ' $*1' 5(),1287 '9'' 733$'3&%[ &20021B$ &20021B% 3:0 (9(17 (9(17 1& 1& 1& 1& 9 =&' '*1' '*1' (3 1(875$/ & 5 5 5 N $*1' 5 )% 1(875$/B287 & X) 9 2015 Microchip Technology Inc. /LQHVKXQW )% N & X) 9 & X) 9 9 X) $*1' $*1' 0&3)1 *1'% 92/7$*(B$'&B,1 =&' 26&, 26&2 '5 &XUUHQWFKDQQHO 3:0 (9(17 (9(17 8$57B7; 8$57B5; 0&/5 038B7; 038B5; 038B0&/5 5 N ' MCP39F511N Power Monitor Demonstration Board User's Guide DS50002445A-page 20 A.3 BOARD - SCHEMATIC (CONTINUED) 5VUSB C31 C30 GND_ISO USB_N USB_P 5VUSB 4.7uF 10V 0805 C29 5VUSB R35 10k 0603 1% 1 2 3 4 5 6 7 RX_LED TX_LED RESET RX TX GND_ISO LD5 1 5VUSB VDD GP0 GP1 RST UART RX UART TX GP2 VSS D+ DVUSB SCL SDA GP3 14 13 12 11 10 9 8 3 R34 0603 1% RX_LED 2 R33 0603 1% TX_LED 1k 1k 25V 0.1uF 0603 GND_ISO GND_ISO USB_P USB_N VUSB MCP2221 GREEN 4 U11 C32 0.47uF 6.3V 0603 RX R32 0603 5% TX R31 0603 5% 100R 100R GND_ISO VOLTAGE DIVIDER 0603 5% MPU_TX1 R21 0603 5% MPU_RX1 100R 100R GNDB External isolated serial comm HDR-2.54 Male 1x4 4 D FB4 0.01uF 330V RAD-P10L13W4H9 R10 D2 470R 2512 5% 470R 2512 5% MRA4005 6 S 5 S 8.2k 0603 1% S R16 2.05k 0603 1% 1 R4 R17 L2 C17 1mH C10 C11 4.7uF 4.7uF 400V 400V RAD_P3.5D8H13 RAD_P3.5D8H13 0.1uF 25V 0603 C18 4.7uF 25V 0805 D4 MRA4005 L1 1mH +8.25V C6 100uF 16V AL-D D1 ES1G GND_PWR R12 FB3 1 3 2 POWER 2.5mm +9V IN MRA4005 C24 10uF 25V 1206 GNDB C26 25V 0.1uF 0603 GNDB MCP1754S/3.3V VIN VOUT V GNDB C27 G N 1 2 3 1 LINE 2 EARTH NEUTRAL [SHUNT] NEUTRAL_OUT1 3 DS50002445A-page 21 IEC Inlet C14 L N IEC Outlet C13 J4 LINE 1 2 NEUTRAL [SHUNT] NEUTRAL_OUT2 3 L G N IEC Outlet C13 AGND NT1 Net Tie GNDB G 10uF 10V 0805 GNDB J2 L C22 25V 0.1uF 0603 GNDB J1 0603 5% 33R C25 10uF 10V 0805 GNDB 3.3A R20 3 AGND C23 25V 0.1uF 0603 AGND Schematic and Layouts +9V IN POWER D3 1 Vin HDR-2.54 Male 1x3 J3 3.3D U5 JP2 2.05k 0603 1% GND FB 2 U3 8 LNK304 S 7 S 3 2 1 NEUTRAL R22 5VUSB BP DISC 14mm S14K275 GNDB Yes GND_ISO C1 25V 0.1uF 0603 J5 EXT_RX EXT_TX RED MOV1 3.3D ACSL-7210 HDR-2.54 Male 1x3 RED, GREEN LINE C28 U6 1 8 VDD1 VDD2 2 7 VOA VIA 3 6 VIB VOB 4 5 GND1 GND2 GND_ISO JP3 3.3D 5VUSB 2 GND_ISO Isolation Barrier 5VUSB GND_ISO 1 2 3 4 USB MINI-B Female 1 VBUS 2 D3 D+ 4 ID 5 GND 25V 0.1uF 0603 5VUSB 1 2 3 J10 0 2015 Microchip Technology Inc. A.4 MCP39F511N Power Monitor Demonstration Board User's Guide A.5 BOARD - TOP SILK DS50002445A-page 22 2015 Microchip Technology Inc. Schematic and Layouts A.6 BOARD - TOP COPPER AND SILK 2015 Microchip Technology Inc. DS50002445A-page 23 MCP39F511N Power Monitor Demonstration Board User's Guide A.7 BOARD - TOP COPPER DS50002445A-page 24 2015 Microchip Technology Inc. Schematic and Layouts A.8 BOARD - BOTTOM COPPER 2015 Microchip Technology Inc. DS50002445A-page 25 MCP39F511N Power Monitor Demonstration Board User's Guide A.9 BOARD - BOTTOM COPPER AND SILK DS50002445A-page 26 2015 Microchip Technology Inc. Schematic and Layouts A.10 BOARD - BOTTOM SILK 2015 Microchip Technology Inc. DS50002445A-page 27 MCP39F511N Power Monitor Demonstration Board User's Guide NOTES: DS50002445A-page 28 2015 Microchip Technology Inc. MCP39F511N POWER MONITOR DEMONSTRATION BOARD USER'S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) Qty. Reference Description Manufacturer Part Number 1 C1 Capacitor film 0.01 F 330V 20% RAD P10L13W4H9 EPCOS AG B32911A3103M 6 C2, C3, C4, C5, C7, C15 Capacitor ceramic 0.033 F 50V 10% X7R SMD 0603 TDK Corporation C1608X7R1H333K 1 C6 Capacitor alum. 100 F 16V 20% SMD D Nichicon Corporation UWX1C101MCL1GB 3 C8, C22, C25 Capacitor ceramic 10 F 10V 10% X7R SMD 0805 TDK Corporation C2012X7R1A106K125AC 10 C9, C12, C13, C17, C23, C26, C27, C28, C29, C31 Capacitor ceramic 0.1 F 25V 10% X7R SMD 0603 Murata Electronics GRM188R71E104KA01D 2 C10, C11 Capacitor alum. 4.7 F 400V 20% RAD_P3.5D8H13 Nichicon Corporation UVC2G4R7MPD1TD 1 C14 Capacitor tantalum 47 F 4V 10% 2.6Ohm SMD A AVX Corporation TAJA476K004RNJ 1 C18 Capacitor ceramic 4.7 F 25V 10% X7R SMD 0805 TDK Corporation C2012X7R1E475K125AB 1 C24 Capacitor ceramic 10 F 25V 10% X7R SMD 1206 Taiyo Yuden Co., Ltd. TMK316B7106KL-TD 1 C30 Capacitor ceramic 4.7 F 10V 10% X5R SMD 0805 Taiyo Yuden Co., Ltd. LMK212BJ475KD-T 1 C32 Capacitor ceramic 0.47 F 6.3V 10% X5R Murata Electronics(R) SMD 0603 GRM188R60J474KA01D 1 CBL1 Mech. HW cable USB-A male-to-mini USB-B male 3 ft black Katerno 10UM-02103BK 2 CBL2, CBL3 Mech. HW 1ft 18 AWG monitor power adapter cord (NEMA 5-15R to IEC320C14) Katerno 152360 1 CBL4 Mech. HW 6 ft 16 AWG universal power cord (IEC320C13 to NEMA 5-15P) Katerno 153879 1 D1 Diode rectifier ES1G 1.25V 1A 400V SMD Diodes(R) Incorporated DO-214AC_SMA 3 D2, D3, D4 Diode rectifier MRA4005 1.1V 1A 600V DO-214AC_SMA ON Semiconductor(R) MRA4005T3G 1 ENCLOSURE1 Mech. enclosure slim ref. side port meter Tech-Demos.com TD03-0102R0 4 FB1, FB2, FB5, FB6 Ferrite 800mA 0.15R SMD 0805 Laird Technologies(R) LI0805H151R-10 2 FB3, FB4 Ferrite 7A RAD P5L5.3D3.8 Murata Electronics North America, Inc. BL02RN1R2M2B Note 1: ES1G-13-F The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002445A-page 29 Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED) Qty. Reference Description Manufacturer Part Number 1 J1 Conn. IEC 250V 15A inlet C14 TH R/A SCHURTER Inc. GSP1.9103.1 2 J2, J4 Conn. IEC 250V 15A outlet C13 TH R/A SCHURTER Inc. 6182.0033 1 J3 Conn. pwr. 2.5mm 5.5mm switch TH R/A CUI Inc. PJ-002B 1 J5 Conn. header-2.54 male 1x4 tin 5.84 MH TH vert. FCI 68002-404HLF 4 J6, J7, J8, J9 Conn. header-2.54 male 1x2 tin 6.10 MH TH vert. Molex(R) 0022284020 1 J10 Conn. USB mini-B female TH vert. Molex(R) Connector Corporation 500075-1517 2 JP2, JP3 Conn. header-2.54 male 1x3 gold 5.84 MH TH vert. FCI 68000-103HLF 2 JP4, JP5 Mech. HW jumper 2.54 mm 1x2 handle gold TE Connectivity, Ltd. 881545-2 2 L1, L2 Inductor 1 mH 240 mA 20% SMD L6W6H2.4 Coilcraft(R) LPS6225-105MRB 1 LABEL1 Label, NEED HELP WITH ASSY/SERIAL 1 LABEL2 Mech. HW LABEL HIGH VOLTAGE Panduit Corp. PLD-56 4 LD1, LD2, LD3, LD4 Diode LED red 1.95V 30 mA 700 MCD clear SMD 0603 Kingbright Electronic Co., Ltd. APTD1608SURCK 1 LD5 Diode LED bi. red, green 1.95V, 2.1V 30 mA 0805 Kingbright Corp. APHBM2012SURKCGKC 1 MOV1 Resistor varistor 275V 130J TH disc 14 mm EPCOS AG 6 NUT1, Hex. nut 0.217" steel M3 NUT2, NUT3, NUT4, NUT5, NUT6 Keystone Electronics Corp. 4708 1 PCB1 Printed Circuit Board - MCP39F501 Power Monitor Demonstration Board Microchip Technology Inc. 04-10480-1 2 R1, R9 Resistor shunt MF 0.002R 1% 2W 2512 Stackpole Electronics, Inc. CSNL2512FT2L00 2 R2, R3 Res. TKF 499k 1% 3/4W SMD 2010 Vishay/Dale CRCW2010499KFKEF 2 R4, R10 Res. TKF 470R 5% 1W SMD 2512 Panasonic(R) - ECG ERJ-1TYJ471U 15 R5, R6, R7, R11, R18, R23, R24, R25, R26, R27, R28, R29, R30, R33, R34 Res. TKF 1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF1001V 1 R8 Res. TKF 5.1k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF5101V 2 R12, R16 Res. TKF 2.05k 1% 1/10W SMD 0603 Yageo Corporation RC0603FR-072K05L 2 R13, R14 Res. TKF 4.7k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF4701V 2 R15, R19 Res. TKF 51k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF5102V 1 R17 Res. TKF 8.2k 1% 1/10W SMD 0603 Panasonic - ECG ERJ-3EKF8201V 1 R20 Res. TKF 33R 5% 1/10W SMD 0603 Yageo Corporation 9C06031A33R0JLHFT 4 R21, R22, R31, R32 Res. TKF 100R 5% 1/10W SMD 0603 Vishay/Dale CRCW0603100RJNEA Note 1: S14K275E2K1 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002445A-page 30 Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED) Qty. Reference Description Part Number 1 R35 Panasonic - ECG ERJ-3EKF1002V 6 SCR1, Machine screw pan Phillips M3 SCR2, SCR3, SCR4, SCR5, SCR6 Digi-Key(R) Electronics 335-1156-ND 4 TP1, TP2, TP4, TP5 Conn. TP pin tin TH Harwin Plc. H2121-01 1 U1 Microchip Analog Energy Measurement 4000:1 MCP39F511N-E/MQ QFN-28 Microchip Technology Inc. MCP39F511N-E/MQ 1 U3 IC switcher LNK304 SO-8C Power IntegrationsTM LNK304DG-TL 1 U5 Microchip Analog LDO 3.3V MCP1754ST-3302E/DB SOT-223-3 Microchip Technology Inc. MCP1754ST-3302E/DB 1 U6 IC photo ACSL-7210-06RE Bi-Dir. 3.3V and 5V SOIC-8 Avago Technologies ACSL-7210-06RE 4 U7, U8, U9, U10 IC Photo HCPL-181 4-SMD Avago Technologies HCPL-181-00CE 1 U11 Microchip interface USB I2C UART MCP2221-I/ST TSSOP-14 Microchip Technology Inc. MCP2221-I/ST Note 1: Resistor TKF 10k 1% 1/10W SMD 0603 Manufacturer The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002445A-page 31 Worldwide Sales and Service AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://www.microchip.com/ support Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Harbour City, Kowloon China - Xiamen Tel: 86-592-2388138 Fax: 86-592-2388130 Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 China - Zhuhai Tel: 86-756-3210040 Fax: 86-756-3210049 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 India - Bangalore Tel: 91-80-3090-4444 Fax: 91-80-3090-4123 France - Paris Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 India - New Delhi Tel: 91-11-4160-8631 Fax: 91-11-4160-8632 Germany - Dusseldorf Tel: 49-2129-3766400 Atlanta Duluth, GA Tel: 678-957-9614 Fax: 678-957-1455 Hong Kong Tel: 852-2943-5100 Fax: 852-2401-3431 Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 China - Beijing Tel: 86-10-8569-7000 Fax: 86-10-8528-2104 Austin, TX Tel: 512-257-3370 China - Chengdu Tel: 86-28-8665-5511 Fax: 86-28-8665-7889 Boston Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088 China - Chongqing Tel: 86-23-8980-9588 Fax: 86-23-8980-9500 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Cleveland Independence, OH Tel: 216-447-0464 Fax: 216-447-0643 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Novi, MI Tel: 248-848-4000 Houston, TX Tel: 281-894-5983 Indianapolis Noblesville, IN Tel: 317-773-8323 Fax: 317-773-5453 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 New York, NY Tel: 631-435-6000 San Jose, CA Tel: 408-735-9110 Canada - Toronto Tel: 905-673-0699 Fax: 905-673-6509 China - Dongguan Tel: 86-769-8702-9880 China - Hangzhou Tel: 86-571-8792-8115 Fax: 86-571-8792-8116 India - Pune Tel: 91-20-3019-1500 Japan - Osaka Tel: 81-6-6152-7160 Fax: 81-6-6152-9310 Japan - Tokyo Tel: 81-3-6880- 3770 Fax: 81-3-6880-3771 Korea - Daegu Tel: 82-53-744-4301 Fax: 82-53-744-4302 China - Hong Kong SAR Tel: 852-2943-5100 Fax: 852-2401-3431 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 China - Nanjing Tel: 86-25-8473-2460 Fax: 86-25-8473-2470 Malaysia - Kuala Lumpur Tel: 60-3-6201-9857 Fax: 60-3-6201-9859 China - Qingdao Tel: 86-532-8502-7355 Fax: 86-532-8502-7205 Malaysia - Penang Tel: 60-4-227-8870 Fax: 60-4-227-4068 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 Philippines - Manila Tel: 63-2-634-9065 Fax: 63-2-634-9069 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 China - Shenzhen Tel: 86-755-8864-2200 Fax: 86-755-8203-1760 Taiwan - Hsin Chu Tel: 886-3-5778-366 Fax: 886-3-5770-955 China - Wuhan Tel: 86-27-5980-5300 Fax: 86-27-5980-5118 Taiwan - Kaohsiung Tel: 886-7-213-7828 China - Xian Tel: 86-29-8833-7252 Fax: 86-29-8833-7256 Germany - Karlsruhe Tel: 49-721-625370 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Italy - Venice Tel: 39-049-7625286 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Poland - Warsaw Tel: 48-22-3325737 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 Sweden - Stockholm Tel: 46-8-5090-4654 UK - Wokingham Tel: 44-118-921-5800 Fax: 44-118-921-5820 Taiwan - Taipei Tel: 886-2-2508-8600 Fax: 886-2-2508-0102 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 07/14/15 DS50002445A-page 32 2015 Microchip Technology Inc.