Section Catalog 1654281-2. AMPSEAL 16 Connector System Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Introduction Product Features Keyed / polarized, prevents mismating Lanceless contacts, no damaged tangs or tangled contacts Integral CPA protects against accidental unlocking Sleeved assembly for contact beam protection provides 50 durability cycles Attachment feature on pin housing provides connector clip mounting Integral PLR provides primary latch reinforcement with no additional assembly Sealing of interface and wires provides for environmental integrity Resistant to a wide range of chemicals RoHS and ELV compliant The AMPSEAL 16 Connector System is targeted for offroad, heavy duty industrial, recreational and agricultural applications. This wire-to-wire and wire-to-device connector line was designed to meet the rigorous demands of an industry that requires the highest standards in performance. This connector family will feature the HDSF Size 16 Pin and Socket contacts as a terminal system. These contacts are stamped and formed versions of the screw machined MIL-C-39029 contacts. The 2-, 3-, 4-, 6-, 8and 12-position housings will offer a one-piece assembly for both plug and cap. Thermoplastic housings (-40 C to +125 C rated) and silicone seals allow the connectors to withstand extreme temperatures and moisture. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-1 Section Catalog 1654281-2. AMPSEAL 16 Connector System Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Engineering Notes 30-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. AMPSEAL 16 Connector System Contact System Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Introduction Product Features 1.58 mm Pin and Socket System per MIL-C-39029 Lanceless design Dual Beam Socket Contact Wire Size Range 0.5-2.0 mm2 (20-14 AWG) Wire Insulation 1.3-3.7 mm Terminal Plating Gold or Nickel Current Rating up to 13 amps Vibration Performance up to 35 G's RoHS and ELV compliant The HDSF Size 16 Pin and Socket contacts system is a stamped and formed version of the screw machine MIL-C39029 contacts. The TE Connectivity Size 16 contact system offers a thicker and higher performance alloy base metal, providing the following superior benefits over most of the competitive stamped and formed size 16 contact systems. 1. Increased terminal/ beam strength 2. Greater resistance to stress relaxation 3. Increased current carrying ability due to lower T-Rise (20 %) All specifications subject to change. Consult TE Connectivity for latest specifications. 30-3 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Contact System Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Size 16 Terminal Selection Guide The Terminal Summary Chart can be used as a quick guide to determine the part number for a particular application based on the following: 1) Insulation Barrel preference; 2) Plating preference; 3) Wire Size; and 4) Insulation Diameter. Size 16 Terminal Summary Chart Plating Terminal Part Number (Reeled) Au Insulation Diameter Range Wire Size (AWG) Ni Terminal Part Number (Loose-Piece) mm Inch Plating Ni Au Pin with Insulation Barrel 1924463 -1 -3 20-18 0.050-0.107 1.27-2.72 1924579 -1 -3 Socket with Insulation Barrel 1924464 -1 -2 20-18 0.050-0.107 1.27-2.72 1924580 -1 -2 Pin with Insulation Barrel 638078 -1 -3 18-14 0.089-0.131 2.26-3.33 776300 -1 -2 Socket with Insulation Barrel 776492 -1 -2 18-14 0.089-0.131 2.26-3.33 776299 -1 -2 Pin without Insulation Barrel 638112 -1 -3 18-14 0.077-0.155 1.96-3.94 776298 -1 -2 Socket without Insulation Barrel 776491 -1 -2 18-14 0.077-0.155 1.96-3.94 776297 -1 -2 ) 14 AWG (SXL) wire not recommended for crimping on terminals with an Insulation Barrel. The Terminal / Wire Selection for Connector Wire Seal Chart can be used as a guide to determine the following: 1) Wire Size and Insulation Type; 2) Nominal Insulation Diameter; 3) Recommended Terminal Part Number; and 4) Recommended Connector Wire Seal. For questions and concerns, please consult a TE Connectivity Product Specialist. Size 16 Terminal / Wire Selection for Connector Wire Seal Chart Terminal Part Number (Reeled) Wire Size (Insulation Type) Insulation Diameter (Nominal) (mm) 0.5 mm2 (Inch) Connector Wire Seal 1924463 1924464 638078 776492 638112 776491 Standard Diameter (mm) Reduced Diameter (mm) (Pin) (Socket) (Pin) (Socket) (Pin) (Socket) 2.18-3.67 1.30-2.54 (TXL) 1.78 0.070 0.5 mm2 (GXL) 2.22 0.087 0.5 mm2 (SXL) 2.55 0.100 20 AWG (TXL) 1.78 0.070 20 AWG (GXL) 2.16 0.085 20 AWG (SXL) 2.44 0.096 18 AWG (TXL) 1.98 0.078 18 AWG (GXL) 2.34 0.092 18 AWG (SXL) 2.72 0.107 1.0 mm2 (TXL) 2.28 0.090 1.0 mm2 (GXL) 2.72 0.107 1.0 mm2 (SXL) 3.15 0.124 16 AWG (TXL) 2.24 0.088 16 AWG (GXL) 2.62 0.103 16 AWG (SXL) 3.05 0.120 2.0 mm2 (TXL) 2.58 0.102 2.0 mm2 (GXL) 3.02 0.119 2.0 mm2 (SXL) 3.65 0.144 14 AWG (TXL) 2.62 0.103 14 AWG (GXL) 2.97 0.117 14 AWG (SXL) 3.58 0.141 Note: Insulation Diameter (Nominal) accuracy not guaranteed. 30-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Contact System Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Receptacle Contacts (Sockets) Technical Features with Wire Insulation Support Contact Material: Copper Alloy Contact Finish: Gold or Nickel 2.82 Wire Size Range: 0.5- 2.0 mm2 (20-14 AWG) Insulation Diameter: 1.27- 3.67 mm Current Carrying Capacity: 13 amps Temperature Range -40 C to +125 C 21.59 Product Specification: 108-2184 Application Specification: 114-13045 without Wire Insulation Support 2.82 18.34 Receptacle Contacts with Wire Insulation Support Wire Size Range (mm2) (AWG) Insulation Diameter (mm) 0.5-0.8 20-18 1.27-2.72 0.8-2.0 18-14 2.26-3.33 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Package Quantity 1,000 Copper Alloy, Gold 1924464-1 4,000 1924580-1 Copper Alloy, Nickel 1924464-2 4,000 1924580-2 1,000 Copper Alloy, Gold 776492-1 4,000 776299-1 1,000 Copper Alloy, Nickel 776492-2 4,000 776299-2 1,000 Applicator Hand Tool See Application Specification 114-13045 Note: All Part Numbers are RoHS and ELV compliant. Receptacle Contacts without Wire Insulation Support Wire Size Range (mm2) (AWG) Insulation Diameter (mm) 0.8-2.0 18-14 2.18-3.67 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Package Quantity Copper Alloy, Gold 776491-1 4,000 776297-1 1,000 Copper Alloy, Nickel 776491-2 4,000 776297-2 1,000 Applicator Hand Tool See Application Specification 114-13045 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-5 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Contact System Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Pin Contacts Technical Features with Wire Insulation Support Contact Material: Copper Alloy Contact Finish: Gold or Nickel 1.6 Wire Size Range: 0.5- 2.0 mm2 (20-14 AWG) Insulation Diameter: 1.27- 3.67 mm Current Carrying Capacity: 13 amps Temperature Range -40 C to +125 C 23.22 Product Specification: 108-2184 without Wire Insulation Support Application Specification: 114-13045 1.6 19.91 Pin Contacts with Wire Insulation Support Wire Size Range (mm2) (AWG) Insulation Diameter (mm) 0.5-0.8 20-18 1.27-2.72 0.8-2.0 18-14 2.26-3.33 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Package Quantity Copper Alloy, Gold 1924463-1 4,000 1924579-1 1,000 Copper Alloy, Nickel 1924463-3 4,000 1924579-3 1,000 Copper Alloy, Gold 638078-1 4,000 776300-1 1,000 Copper Alloy, Nickel 638078-3 4,000 776300-2 1,000 Applicator Hand Tool See Application Specification 114-13045 Note: All Part Numbers are RoHS and ELV compliant. Pin Contacts without Wire Insulation Support Wire Size Range (mm2) (AWG) Insulation Diameter (mm) 0.8-2.0 18-14 2.18-3.67 Part Numbers Material and Finish Strip Form Package Quantity LoosePiece Package Quantity Copper Alloy, Gold 638112-1 4,000 776298-1 1,000 Copper Alloy, Nickel 638112-3 4,000 776298-2 1,000 Note: All Part Numbers are RoHS and ELV compliant. 30-6 All specifications subject to change. Consult TE Connectivity for latest specifications. Applicator Hand Tool See Application Specification 114-13045 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Contact System Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Cavity Plugs for Unsealed Cavity Technical Features Material: Glass reinforced PBT Resistant to a wide range of chemicals UL 94-HB rated RoHS and ELV compliant 3.07 15.6 11.65 Contact Cavity Size (mm) Color Part Number Package Quantity (AWG) Standard Diameter 3.07 16 Yellow 776363-1 10,000 Reduced Diameter 2.55 20 White 776364-1 10,000 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-7 Section Catalog 1654281-2. AMPSEAL 16 Connector System Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Engineering Notes 30-8 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. AMPSEAL 16 Connector System Housings and Connectors Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Introduction Product Features Integral PLR provides primary latch reinforcement with no additional assembly Keyed / polarized, prevents mismating Integral CPA protects against accidental unlocking Attachment feature on pin housing provides connector clip mounting Resistant to a wide range of chemicals RoHS and ELV compliant The AMPSEAL 16 Receptacle and Pin housings come fully assembled, offering a onepiece approach for applied cost savings. Receptacle housing assemblies consist of the plug housing with both interface and wire seals, wire seal cover, PLR & CPA. Thermoplastic housings (-40 C to +125 C rated) and silicone seals allow connectors to withstand extreme temperatures and moisture. Pin housing assemblies are comprised of cap housing with wire seal, wire seal cover, and PLR. The single latch design with anti-overstress feature is only one of many additional features. Both color coding and physical keying prevents mismating when multiple housings of the same position size are used in the application. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-9 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions: 2 (12) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 39.85 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 23.47 RoHS and ELV compliant 20.33 36.6 Sealed Receptacle Housings 1-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776428-1 776427-1 1717672-1 Gray Key B 776428-2 776427-2 1717672-2 2 Yellow Key C 776428-3 776427-3 1717672-3 Green Key D 776428-4 776427-4 1717672-4 Sealed Receptacle Housings 1-Row with Reduced Diameter Wire Seal No. of Positions 2 30-10 Part Numbers PLR Color Keying Red Key A 776522-1 776534-1 Gray Key B 776522-2 776534-2 Yellow Key C 776522-3 776534-3 Green Key D 776522-4 776534-4 Receptacle (Plug) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Pin (Cap) Housing Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Receptacle (Plug) Housings (continued) Technical Features No. of Positions: 3 (13) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 39.95 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 23.47 RoHS and ELV compliant 24.83 36.7 Sealed Receptacle Housings 1-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776430-1 776429-1 1717673-1 Gray Key B 776430-2 776429-2 1717673-2 3 Yellow Key C 776430-3 776429-3 1717673-3 Green Key D 776430-4 776429-4 1717673-4 Sealed Receptacle Housings 1-Row with Reduced Diameter Wire Seal No. of Positions 3 Part Numbers PLR Color Keying Red Key A 776523-1 776535-1 Gray Key B 776523-2 776535-2 Yellow Key C 776523-3 776535-3 Green Key D 776523-4 776535-4 Receptacle (Plug) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Pin (Cap) Housing 30-11 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions: 4 (22) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 39.95 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 26.8 RoHS and ELV compliant 36.7 25.33 Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776488-1 776487-1 1717674-1 Gray Key B 776488-2 776487-2 1717674-2 4 Yellow Key C 776488-3 776487-3 1717674-3 Green Key D 776488-4 776487-4 1717674-4 Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal No. of Positions 4 30-12 Part Numbers PLR Color Keying Red Key A 776524-1 776536-1 Gray Key B 776524-2 776536-2 Yellow Key C 776524-3 776536-3 Green Key D 776524-4 776536-4 Receptacle (Plug) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Pin (Cap) Housing Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Receptacle (Plug) Housings (continued) Technical Features No. of Positions: 6 (23) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 39.85 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 30.97 RoHS and ELV compliant 20.33 36.6 Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776434-1 776433-1 1717675-1 6 Gray Key B 776434-2 776433-2 1717675-2 Yellow Key C 776434-3 776433-3 1717675-3 Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A 776531-1 Mating Pin (Cap) Housing 776537-1 1717975-1 6 Gray Key B 776531-2 776537-2 1717975-2 Yellow Key C 776531-3 776537-3 1717975-3 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-13 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Receptacle (Plug) Housings Technical Features No. of Positions: 8 (24) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 40.05 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 31.5 RoHS and ELV compliant 20.33 36.6 Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776495-1 776494-1 1717676-1 Gray Key B 776495-2 776494-2 1717676-2 8 Yellow Key C 776495-3 776494-3 1717676-3 Green Key D 776495-4 776494-4 1717676-4 Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal No. of Positions 8 30-14 Part Numbers PLR Color Keying Red Key A 776532-1 776538-1 Gray Key B 776532-2 776538-2 Yellow Key C 776532-3 776538-3 Green Key D 776532-4 776538-4 Receptacle (Plug) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Pin (Cap) Housing Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Receptacle (Plug) Housings (continued) Technical Features No. of Positions: 12 (26) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) 40.05 Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 31.5 RoHS and ELV compliant 38.33 36.8 Sealed Receptacle Housings 2-Row with Standard Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A Mating Pin (Cap) Housing 776538-1 776437-1 1717677-1 Gray Key B 776538-2 776437-2 1717677-2 12 Yellow Key C 776538-3 776437-3 1717677-3 Green Key D 776538-4 776437-4 1717677-4 Sealed Receptacle Housings 2-Row with Reduced Diameter Wire Seal No. of Positions Part Numbers PLR Color Keying Receptacle (Plug) Housing Red Key A 776533-1 Mating Pin (Cap) Housing 776539-1 1717934-1 Gray Key B 776533-2 776539-2 1717934-2 12 Yellow Key C 776533-3 776539-3 1717934-3 Green Key D 776533-4 776539-4 1717934-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-15 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 2 (12) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 18.93 47.55 19.6 Sealed Pin Housings 1-Row with Standard Diameter Wire Seal No. of Positions 2 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776428-1 776427-1 Gray Key B 776428-2 776427-2 Yellow Key C 776428-3 776427-3 Green Key D 776428-4 776427-4 Sealed Pin Housings 1-Row with Reduced Diameter Wire Seal No. of Positions 2 30-16 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776534-1 776522-1 Gray Key B 776534-2 776522-2 Yellow Key C 776534-3 776522-3 Green Key D 776534-4 776522-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 2 (12) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 20.25 47.15 19.6 Sealed Pin Housings 1-Row - Reversed Mounting Feature No. of Positions 2 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717672-1 776427-1 Gray Key B 1717672-2 776427-2 Yellow Key C 1717672-3 776427-3 Green Key D 1717672-4 776427-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-17 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 3 (13) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 19.15 47.55 24.1 Sealed Pin Housings 1-Row with Standard Diameter Wire Seal No. of Positions 3 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776430-1 776429-1 Gray Key B 776430-2 776429-2 Yellow Key C 776430-3 776429-3 Green Key D 776430-4 776429-4 Sealed Pin Housings 1-Row with Reduced Diameter Wire Seal No. of Positions 3 30-18 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776535-1 776523-1 Gray Key B 776535-2 776523-2 Yellow Key C 776535-3 776523-3 Green Key D 776535-4 776523-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 1-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 3 (13) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 20.25 47.15 24.1 Sealed Pin Housings 1-Row - Reversed Mounting Feature No. of Positions 3 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717673-1 776429-1 Gray Key B 1717673-2 776429-2 Yellow Key C 1717673-3 776429-3 Green Key D 1717673-4 776429-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-19 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 4 (22) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 22.45 24.6 47.55 Sealed Pin Housings 2-Row with Standard Diameter Wire Seal No. of Positions 4 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776488-1 776487-1 Gray Key B 776488-2 776487-2 Yellow Key C 776488-3 776487-3 Green Key D 776488-4 776487-4 Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal No. of Positions 4 30-20 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776536-1 776524-1 Gray Key B 776536-2 776524-2 Yellow Key C 776536-3 776524-3 Green Key D 776536-4 776524-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 4 (22) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 22.6 47.15 24.6 Sealed Pin Housings 2-Row - Reversed Mounting Feature No. of Positions 4 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717674-1 776487-1 Gray Key B 1717674-2 776487-2 Yellow Key C 1717674-3 776487-3 Green Key D 1717674-4 776487-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-21 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 6 (23) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 26.65 24.6 47.55 Sealed Pin Housings 2-Row with Standard Diameter Wire Seal Part Numbers No. of Positions PLR Color Red Key A 776434-1 776433-1 6 Gray Key B 776434-2 776433-2 Yellow Key C 776434-3 776433-3 Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal Part Numbers No. of Positions PLR Color Red Key A 776537-1 776531-1 6 Gray Key B 776537-2 776531-2 Yellow Key C 776537-3 776531-3 30-22 Keying Pin (Cap) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle (Plug) Housing Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 6 (23) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 26.8 47.15 24.1 Sealed Pin Housings 2-Row - Reversed Mounting Feature Part Numbers No. of Positions PLR Color Red Key A 1717675-1 776433-1 6 Gray Key B 1717675-2 776433-2 Yellow Key C 1717675-3 776433-3 Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Sealed Pin Housings 2-Row - Reversed Type with Reduced Diameter Wire Seal Part Numbers No. of Positions PLR Color Red Key A 1717975-1 776531-1 6 Gray Key B 1717975-2 776531-2 Yellow Key C 1717975-3 776531-3 Keying Pin (Cap) Housing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle (Plug) Housing 30-23 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 8 (24) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 26.65 47.55 28.6 Sealed Pin Housings 2-Row with Standard Diameter Wire Seal No. of Positions 8 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776495-1 776494-1 Gray Key B 776495-2 776494-2 Yellow Key C 776495-3 776494-3 Green Key D 776495-4 776494-4 Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal No. of Positions 8 30-24 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776538-1 776532-1 Gray Key B 776538-2 776532-2 Yellow Key C 776538-3 776532-3 Green Key D 776538-4 776532-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 8 (24) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 26.8 47.15 28.6 Sealed Pin Housings 2-Row - Reversed Mounting Feature No. of Positions 2 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717676-1 776494-1 Gray Key B 1717676-2 776494-2 Yellow Key C 1717676-3 776494-3 Green Key D 1717676-4 776494-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-25 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings Technical Features No. of Positions: 12 (26) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals RoHS and ELV compliant 26.65 47.55 37.6 Sealed Pin Housings 2-Row with Standard Diameter Wire Seal No. of Positions 12 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776438-1 776437-1 Gray Key B 776438-2 776437-2 Yellow Key C 776438-3 776437-3 Green Key D 776438-4 776437-4 Sealed Pin Housings 2-Row with Reduced Diameter Wire Seal No. of Positions 12 30-26 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 776539-1 776533-1 Gray Key B 776539-2 776533-2 Yellow Key C 776539-3 776533-3 Green Key D 776539-4 776533-4 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. 2-Row Sealed Pin (Cap) Housings - Reversed Type Technical Features No. of Positions: 12 (26) Position Assembly Housing Material: Glass Reinforced PBT Wire Size Range: 2.18 - 3.67 mm 1.30 - 2.54 mm (with reduced diameter wire seal) Product Specification: 108-2184 Application Specification: 114-13065 UL 94-HB rated Resistant to a wide range of chemicals 26.8 RoHS and ELV compliant 47.15 37.6 Sealed Pin Housings 2-Row - Reversed Mounting Feature No. of Positions 12 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717677-1 776437-1 Gray Key B 1717677-2 776437-2 Yellow Key C 1717677-3 776437-3 Green Key D 1717677-4 776437-4 Sealed Pin Housings 2-Row - Reversed Type with Reduced Diameter Wire Seal No. of Positions 12 Part Numbers PLR Color Keying Pin (Cap) Housing Mating Receptacle (Plug) Housing Red Key A 1717934-1 776533-1 Gray Key B 1717934-2 776533-2 Yellow Key C 1717934-3 776533-3 Green Key D 1717934-4 776533-4 All specifications subject to change. Consult TE Connectivity for latest specifications. 30-27 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Vertical and 90 Backshells AMPSEAL 16 Vertical and 90 Backshells for Commercial Vehicle Markets Standard Height Low Profile Description Part Number Description Type Part Number Plug Type 1-2035366-1 Cap Type 1-2098436-1 Plug Type 1-2035366-2 2 Position / 0 Exit / NC 08 1-2035047-1 3 Position / 0 Exit / NC 08 1-2035047-2 4 Position / 0 Exit / NC 08 1-2035047-3 6 Position / 0 Exit / NC 08 1-2035047-4 Cap Type 1-2098436-2 4 Position / 0 Exit / NC 12 1-2035047-5 Plug Type 1-2035366-7 6 Position / 0 Exit / NC 12 1-2035047-6 Cap Type 1-2098436-7 8 Position / 0 Exit / NC 12 1-2035047-7 Plug Type 1-2035366-8 12 Position / 0 Exit / NC 12 1-2035047-8 Cap Type 1-2098436-8 8 Position / 0 Exit / NC 16 1-2035047-9 12 Position / 0 Exit / NC 16 1-2035047-0 12 Position / 0 Exit / NC 20 1-2035047-1 2 Position / 90 Exit / NC 08 3 Position / 90 Exit / NC 08 4 Position / 90 Exit / NC 08 6 Position / 90 Exit / NC 08 2 Position / 90 Exit / NC 12 Plug Type 1-2035366-3 Cap Type 1-2098436-3 Plug Type 1-2035366-4 1-2098436-4 2 Position / 90 Exit / NC 08 1-2035048-1 3 Position / 90 Exit / NC 08 1-2035048-2 Cap Type 4 Position / 90 Exit / NC 08 1-2035048-3 Plug Type 1-2035366-9 2 Position / 90 Exit / NC 12 1-2035048-5 Cap Type 1-2098436-9 3 Position / 90 Exit / NC 12 1-2035048-6 4 Position / 90 Exit / NC 12 1-2035048-7 Note: All Part Numbers are RoHS and ELV compliant. 30-28 3 Position / 90 Exit / NC 12 4 Position / 90 Exit / NC 12 6 Position / 90 Exit / NC 12 Plug Type 1-2035366-0 Cap Type 1-2098436-0 Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Backshell Matrix Part Numbers No. of Positions Conduit Size Standard Straight Standard 90 Low Profile 90 0-2035366-1 2 NC08 NW7.5 2035047-1 Mating Connectors 776427-ALL Type Plug Assy 776522-ALL 2035048-1 0-2098436-1 776428-ALL Cap Assy 776534-ALL 0-2035366-2 3 NC08 NW7.5 2035047-2 776429-ALL Plug Assy 776523-ALL 2035048-2 0-2098436-2 776430-ALL Cap Assy 776535-ALL 0-2035366-7 4 NC08 NW7.5 2035047-3 776487-ALL Plug Assy 776524-ALL 2035048-3 0-2098436-7 776488-ALL Cap Assy 776536-ALL 0-2035366-8 6 NC08 NW7.5 2035047-4 776433-ALL Plug Assy 776531-ALL - 0-2098436-8 776434-ALL Cap Assy 776537-ALL 0-2035366-3 2 NC12 NW10 - 776427-ALL Plug Assy 776522-ALL - 0-2098436-3 776428-ALL Cap Assy 776534-ALL 0-2035366-4 3 NC12 NW10 - 776429-ALL Plug Assy 776523-ALL 2035048-6 0-2098436-4 776430-ALL Cap Assy 776535-ALL 0-2035366-9 4 NC12 NW10 2035047-5 776487-ALL Plug Assy 776524-ALL 2035048-7 0-2098436-9 776488-ALL Cap Assy 776536-ALL 1-2035366-0 6 NC12 NW10 2035047-6 776433-ALL Plug Assy 776531-ALL - 1-2098436-0 776434-ALL Cap Assy 776537-ALL - 8 NC12 NW10 2035047-7 776494-ALL Plug Assy 776532-ALL - - 776495-ALL Cap Assy 776538-ALL - 12 NC12 NW10 2035047-8 776437-ALL Plug Assy 776533-ALL - - 776438-ALL Cap Assy 776539-ALL Note: ) Backshell available only with latch window. Can be used for Cap Assembly if desired. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-29 Section Catalog 1654281-2. Revised 4-2010. AMPSEAL 16 Connector System Housings and Connectors Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Backshell Matrix (continued) Part Numbers No. of Positions Conduit Size Standard Straight Standard 90 Low Profile 90 - 2 NC16 NW13 - Mating Connectors 776427-ALL Type Plug Assy 776522-ALL - - 776428-ALL Cap Assy 776534-ALL - 3 NC16 NW13 - 776429-ALL Plug Assy 776523-ALL - - 776430-ALL Cap Assy 776535-ALL - 4 NC16 NW13 - 776487-ALL Plug Assy 776524-ALL - - 776488-ALL Cap Assy 776536-ALL - 6 NC16 NW13 - 776433-ALL Plug Assy 776531-ALL - - 776434-ALL Cap Assy 776537-ALL - 8 NC16 NW13 1-2035047-9 776494-ALL Plug Assy 776532-ALL - - 776495-ALL Cap Assy 776538-ALL - 12 NC16 NW13 1-2035047-0 776437-ALL Plug Assy 776533-ALL - - 776438-ALL Cap Assy 776539-ALL - 12 NC20 NW17 1-2035047-1 776437-ALL Plug Assy 776533-ALL - - 776438-ALL Cap Assy 776539-ALL Note: ) Backshell available only with latch window. Can be used for Cap Assembly if desired. 30-30 All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654281-2. AMPSEAL 16 Connector System Housings and Connectors Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Mounting Clips AMPSEAL 16 Mounting Clips for Commercial Vehicle Markets Description Part Number Mounting Clip with Anti-Rotational Feature 1924487-2 Mounting Clip without Anti-Rotational Feature 1924487-1 Description Part Number Cavity (Seal) Plug 776363-1 Cavity (Seal) Plug 776364-1 Please call your local TE Connectivity representative for personal assistance or visit our website. Note: All Part Numbers are RoHS and ELV compliant. All specifications subject to change. Consult TE Connectivity for latest specifications. 30-31 Section Catalog 1654281-2. AMPSEAL 16 Connector System Revised 4-2010. Main Catalog 1654400-1 Chapter 30 - Issued 4-2010. Engineering Notes 30-32 All specifications subject to change. Consult TE Connectivity for latest specifications.