EVALM3CM615PNTOBO1 - INFINEON TECHNOLOGIES AG

User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.1

www.infineon.com page 1 of 40 2018-03-09

AN2017

-15 EVAL-M3-CM615PN User Manual

EVAL-M3-CM615PN User Manual

iMOTION™ Modular Application Design Kit

About this document

Scope and purpose

This user manual provides an overview of the evaluation board Eval-M3-CM615PN including its main features,

key data, pin assignments and mechanical dimensions.

Eval-M3-CM615PN is an evaluation board as part of the iMOTION™ Modular Application Design Kit. This power

board includes a PFC integrated 3-phase CIPOS™ Mini Intelligent Power Module (IPM) for motor drive

application. In combination with the control board equipped with the M3 30pin interface connector such as

EVAL-M3-102T, it features and demonstrates Infineon’s CIPOS™ Mini IPM technology and Advanced Motion

Control Engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range.

The inverter section has 600V of voltage and 15A of current rating, and the PFC section has 650V of voltage and

30A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve

application with high frequency switching operation of power factor correction.

This evaluation board Eval-M3-CM615PN was developed to support customers during their first steps designing

applications with CIPOS™ Mini PFC integrated IPM IFCM15P60GD and running any permanent magnet motor via

sensorless sinusoidal control.

Intended audience

This user manual is intended for all technical specialists who know motor control and high power electronics

converter and this board is intended to be used under laboratory conditions.

Table of contents

About this document ....................................................................................................................... 1

Table of contents ............................................................................................................................ 1

1 Safety precautions ................................................................................................................. 3

2 Introduction .......................................................................................................................... 4

3 EVAL-M3-CM615PN main features ............................................................................................ 6

3.1 EVAL-M3- CM615PN board specifications ............................................................................................... 7

3.2 Pin assignment ........................................................................................................................................ 9

4 Getting Started with EVAL-M3-CM615PN .................................................................................. 11

4.1 Setting up the system............................................................................................................................ 11

4.2 iMOTION™ development tools and software ....................................................................................... 13

4.2.1 MCEWizard setup overview .............................................................................................................. 13

4.2.2 MCEDesigner setup overview .......................................................................................................... 15

5 Hardware description of EVAL-M3-CM615PN ............................................................................ 17

5.1 Boost PFC section using CIPOS™ mini IPM ........................................................................................... 17

5.1.1 AC Voltage sensing and MCEWizard configuration ......................................................................... 17

5.1.2 PFC External Current feedback configuration and calculation ...................................................... 19

5.1.3 PFC Overcurrent protection circuit and PFC Gatekill configuration .............................................. 20

5.2 Inverter section using CIPOS™ mini IPM ............................................................................................... 21

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Table of contents

5.2.1 DC bus sensing and MCEWizard configuration ............................................................................... 22

5.2.2 Motor External Current feedback configuration and calculation .................................................. 23

5.2.3 Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 24

5.3 Thermistor/NTC Characteristics and protection calculation .............................................................. 25

5.3.1 CIPOS™ Internal NTC – Thermistor Characteristics ........................................................................ 25

5.3.2 Overtemperature Hardware Protection Circuit .............................................................................. 26

5.3.3 NTC shutdown value calculation and configuration ...................................................................... 26

5.4 Auxiliary power supply .......................................................................................................................... 27

5.5 Schematics for EVAL-M3- CM615PN ...................................................................................................... 28

5.6 PCB Layout for EVAL-M3- CM615PN ...................................................................................................... 31

6 Bill of material ...................................................................................................................... 35

7 Reference ............................................................................................................................. 38

Revision history............................................................................................................................. 39

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Safety precautions

1 Safety precautions

In addition to the precautions listed throughout this manual, please read and understand the following

statements regarding hazards associated with development systems.

Table 1 Precautions

Attention: The ground potential of the EVAL-M3-CM615PN system is biased to a negative

DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope’s

ground needs to be isolated. Failure to do so may result in personal injury or death and

equipment damage.

Attention: Only personnel familiar with the drive and associated machinery should plan

or implement the installation, start-up and subsequent maintenance of the system.

Failure to comply may result in personal injury and/or equipment damage.

Attention: The surfaces of the drive may become hot, which may cause injury.

Attention: EVAL-M3-CM615PN system contains parts and assemblies sensitive to

Electrostatic Discharge (ESD). Electrostatic control precautions are required when

installing, testing, servicing or repairing this assembly. Component damage may result if

ESD control procedures are not followed. If you are not familiar with electrostatic control

procedures, refer to applicable ESD protection handbooks and guidelines.

Attention: A drive, incorrectly applied or installed, can result in component damage or

reduction in product lifetime. Wiring or application errors such as under sizing the motor,

supplying an incorrect or inadequate DC supply or excessive ambient temperatures may

result in system malfunction.

Attention: Remove or connect the control board from or to the power drive. Wait three

minutes after removing power from the power drive to discharge the bus capacitors. Do

not attempt to service the drive until the bus capacitors have discharged to zero. Failure

to do so may result in personal injury or death.

Attention: EVAL-M3-CM615PN system is shipped with packing materials that need to be

removed prior to installation. Failure to remove all packing materials which are

unnecessary for system installation may result in overheating or abnormal operating

condition.

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Introduction

2 Introduction

The Eval-M3-CM615PN evaluation power board is a part of the iMOTION™ Modular Application Design Kit for

motor drives (iMOTION™ MADK). In order to run a motor, the matching control board is required to interface

this power board.

The MADK platform is intended to use various power stages with different control boards. These boards can

easily be interfaced through the 30-pin iMOTION™ MADK M3 such as Eval-M3-102T, or the 20-pin iMOTION™

MADK M1 interface connector to control board. This board is equipped with 30-pin M3 connector and is

intended for single motor control only.

This evaluation board is designed to give Easy-to-use power stage based on the Infineon's CIPOS™ Mini

Inteligent Power Module (IPM). The board is equipped with all assembly groups for sensorless field oriented

control (FOC). It provides a single-phase AC-connector, rectifier, a PFC inductor connector, Boost PFC and 3-

phase output for connecting the motor. The power stage also contains emitter shunts for current sensing and a

voltage divider for DC-link voltage measurement.

The Eval-M3-CM615PN evaluation board is available through regular Infineon distribution partners as well as on

Infineon's website. The features of this board are described in the main features chapter of this document,

whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify

the design for production according to their own specific requirements.

Environmental conditions were considered in the design of the Eval-M3-CM615PN, but it is not qualified

regarding safety requirements or manufacturing and operation over the whole operating temperature range or

lifetime. The boards provided by Infineon are subject to functional testing only.

The block diagram of the Eval-M3-CM615PN is depicted in Figure 1. This evaluation board includes an EMI filter

and soft power up circuit, 30 pins iMOTION™ MADK-M3 interface connector, auxiliary power supply to provide

15V and 3.3V, PFC gate dirve circuit and the CIPOS™Mini IPM IFCM15P60GD.

HVIC

30 pin iMOTIONTM

MADK-M3 connector

CIPOSTM IPM IFCM15P60GD Inverter Section

Line

Neutral

15V

PWM

VFO

Itrip

PWM

VTH

DCBsense

15V & 3.3V

CIPOS IPM

PFC Section

PFC

Overcurrent

protection

Overcurrent and

Overtemperature

protection

PFC

Gatekill

VAC+

VAC-

PFC_Shunt+

PFC_Shunt-

Power

Supply

I_Shunt+

I_Shunt-

Gate

Driver

PFC_PWM

EMI Filter

& Soft

Power Up

Circuit

Figure 1 The Block Diagram of the Eval-M3-CM615PN

The hardware circuit regarding overtemperature and overcurrent protection is also included in this power

board. The sense connection to common emitter shunt resistor is connected to the 30 pins iMOTION™ MADK-M3

interface connector. This power board is compatible with PFC integrated CIPOS™ Mini IPMs that feature 3 phase

common emitter and built-in NTC considering motor power rating and IPM’s current rating.

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Introduction

Evaluation boards are not subject to the same procedures as regular products regarding Returned Material

Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are

intended to be used under laboratory conditions by technical specialists only.

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EVAL-M3-CM615PN main features

3 EVAL-M3-CM615PN main features

Eval-M3-CM615PN is an evaluation board for motor drive applications with single phase PFC integrated 3 phase

IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon’s motion

control IC and IPM technology for motor drives with single phase PFC.

Main features of CIPOS™ Mini IPM IFCM15P60GD are:

• 3 half bridges with TRENCHSTOP™ IGBT3 15A/600V and antiparallel diodes for inverter section

• 30A/650V TRENCHSTOP™ 5 IGBT and rapid switching emitter controlled diode for PFC section

• Lead-free terminal plating; RoHS compliant

• Very low thermal resistance due to DCB

• Rugged SOI gate driver technology with stability against transient and negative voltage

• Negative potential allowed up to VS =-11V for single transmission at VBS=15V

• Integrated bootstrap functionality

• Overcurrent shutdown

• Temperature monitor

• Undervoltage lockout at all channels

• Low side common emitter

• Cross conduction prevention

• All six switches turn off during protection

The evaluation board characteristics are:

• Input voltage 160~265VAC

• Maximum 650W motor power output

• Power Factor Correction

• On board EMI filter

• Current sensing with single shunt

• Auxiliary power supply with 15V, 3.3V

• Overcurrent protection

• Overtemperature hardware protection

• Sensing of DC-link voltage

• Thermistor output

• Fault diagnostic output

• Measurement test-points compatible to standard oscilloscope probes

•PCB is 120 mm × 120 mm and has two layers with 35μm copper each

• RoHS complaint

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EVAL-M3-CM615PN main features

3.1 EVAL-M3- CM615PN board specifications

Table 2 depicts the important specifications of the evaluation board Eval-M3-CM615PN.

Table 2 Eval-M3-CM615PN board specifications

Parameters

Values

Conditions

/ comments

Input

Voltage

165 - 265 Vrms lower AC input, less motor power output

Input current

3.15 Arms input 220 VAC, Ta=25°C, IFCM15P60GD

Output

Power (3phases)

650 W input 220VAC, fPWM=6 kHz, Ta=25°C, Th=80°C

Current per leg

2.32 Arms input 220VAC , fPWM=6 kHz, Ta=25°C, Th=80°C

DC Bus Voltage

Maximum DC bus voltage

420 V

Minimum

DC bus voltage

120 V

Switching Frequency

PFC switching frequency f

PFC 60 kHz (max) Limited by controller board (maximum 50 kHz

for Eval-M3-102T)

Inverter switching frequency

fPWM

20 kHz (max)

Current feedback

PFC current sensing resistor R1

30 m

Inverter c

urrent sensing resistor

RS2

30 m

R2 is the IPM inverter section’s common

emitter current sensing resistor.

Protections

PFC Gatekill protection level

15.5 Apeak

Configured by

either PFC current sensing

resistor RS1, or adapting comparator

threshold divider resistor R17.

Output current trip level

15.7 A

peak

Configured by

changing shunt

resistor

RS2

ITRIP positive going threshold is about 470mV.

Temperature trip level

100

°C

For controller board Eval

188

On board power supply

15 V

5 %, max

Used for

CIPOS

™

IPM

gate driver

and LDO

3.3 V

%, max

pplying the 3.3V to the controller board

and

protection circuits

PCB characteristics

Material

FR4, 1.6mm

thickness, 2

layers.

35 µm copper thickness

Dimension

0 mm x

120

System environment

Ambient temperature

From 0 to 50°C

Non

condensing, maximum RH of 95 %

1 For iMOTION™ IC IMC1xx, there are three types of Gatekill Input Source (Refer to section 5.2.3 or control board user manual for

detail). Please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used. And the signal

I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.

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EVAL-M3-CM615PN main features

Figure 2 points out the functional groups on the top side of the Eval-M3-CM615PN evaluation board.

Figure 2 Functional groups of the Eval-M3-CM615PN evaluation board’s top side

Figure 3 points out the functional groups on the bottom side of the Eval-M3-CM615PN evaluation board.

Figure 3 Functional groups of the Eval-M3-CM615PN evaluation board’s bottom side

Input

connector

2. Relay, NTC and Fuse

3. PFC gate drive and PFC overcurrent

protection circuits

4. J3 - 30 pin iMOTION™ MADK-M3 interface

connector for controller board

5. Current sensing shunt resistor RS2

6. PFC Current sensing resistor RS1

7. EMI filter

8. Auxiliary power supply

9. J4 - Motor phase connector

10. J2 – PFC inductor connector

CIPOS

™

mini

IPM

10. Rectifier bridge U1

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3.2 Pin assignment

General information about the connectors of the Eval-M3-CM615PN evaluation board is reported. Table 3

includes the details of the AC input connector J1.

Table 3 J1- AC Line connector

S. No. Pin Details

1 Neutral AC neutral input

2 Earth Earth ground

3 Line AC line input

Table 4 denotes the details of the PFC inductor connector J2.

Table 4 J2- DC link connector

S. No. Pin Details

1 L+ Connected to one side of PFC inductor

2 L- Connected to the other side of PFC inductor

Table 5 provides the details of the motor side connector J4.

Table 5 J4- Motor side connector

S. No. Pin Details

1 U Connected to motor phase U

2 V Connected to motor phase V

3 W Connected to motor phase W

Table 6 provides the pin assignments of the 30 pins iMOTION™MADK-M3 interface connector J3. This connector

is the interface to the controller board.

Table 6 J3 - iMOTION™MADK-M3 30 pin interface connector for controller board

Pin Name Pin Name Connectors

1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U

2 GND Ground

3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U

4 GND 4 GND Ground

5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V

6 +3.3V On board 3.3 V supply

7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V

8 +3.3V On board 3.3 V supply

9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W

10 I_U Positive Current sense output

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EVAL-M3-CM615PN main features

Pin Name Pin Name Connectors

11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W

12 I_U- Negative current sense output or Ground

13 GK Gate kill signal – active low when overcurrent is detected

14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

15 VTH Thermistor Output

16 I_V Not used

17 I_V- Not used

18 I_W Not used

19 I_W- Not used

20 VCC 15 V Power Supply

21 PFCG0 3.3 V compatible logic input for PFC gate driver IC

22 GND Ground

23 PFCG1 Not used

24 +3.3V On board 3.3 V supply

25 PFCGK PFC Gate kill signal – active low when PFC overcurrent is detected

26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

27 VAC+ AC voltage sensing positive cycle

28 VAC- AC voltage sensing negative cycle

29 IPFC+ PFC current sensing positive

30 IPFC- PFC current sensing negative

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Getting Started with EVAL-M3-CM615PN

4 Getting Started with EVAL-M3-CM615PN

In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M3-CM615PN) and

the matching MADK control board is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard are

also required in order to initialy setup the system, as well as to control and fine-tune the system performance

to match users exact needs. This chapter provides more details on setting up the system and getting started

with iMOTION™ MADK development platform.

4.1 Setting up the system

After downloading and installing the iMOTION™ PC Tools (MCEWizard and MCEDesigner), following steps needs

to be executed in order to run the motor. Refer to user manul for iMOTION™ MADK control board such as (EVAL-

M3-102T), MCEWizard and MCEDesigner documentation for more information.

Figure 4 shows the system connection using EVAL-M3-CM615PN and control board (used control board EVAL-

M3-102T for example).

Figure 4 System connection example using EVAL-M3-CM615PN and EVAL-M3-102T

1. Connect PC-USB connector on the on-board-debugger to the PC via USB cable.

2. Connect EVAL-M3-CM615PN’s MADK M3 30-pin interface connector (J3) to control board (see Figure 4).

3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software

web page. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T).

4. Connect motor phase outputs to the motor.

5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to

Designer file (.txt)” to system drive parameters file which will be used by MCEDesigner.

6. Connect AC power to power input connector and power on system.

7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices

(IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.

8. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking “File” > “Import Drive

Parameters”. Select “Update All” radio button.

USB

onnector

AC Power

nput

Motor

hase

utput

PFC

Ind

uctor

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9. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTION™ IC by

clicking “Tools > Programmer “in the pull down menu, and then clicking on the “Program Firmware and

Parameter” radio button. See chapter MCEDesigner setup overview setion 4.2.2 for more details. If the latest

version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming firmware can

be skipped by selecting “Program Parameters” radio button option. Finally click “Start” button to program

firware and parameter (or parameters only when programming firmware was skipped).

10. Start the motor by clicking the green traffic light button in the control bar.

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4.2 iMOTION™ development tools and software

The iMOTION™Development Tool installers for MCEDesigner and MCEWizard are available for download via

Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software

variants are listed there.

On-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. J-Link driver

will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to

SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for

Windows”.

4.2.1 MCEWizard setup overview

After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the

shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 6 shows

the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through

the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen

that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected

through the pull-down menu. In that case, the user should select any other power board (as similar as possible)

and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board.

Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected.

Please refer to the User Manual of the corresponding power board for additional information.

After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking

the “Next” button in the right bottom corner as shown in Figure 6.

Figure 5 Welcome Page of MCEWizard

iMOTION™ MADK system enables users to easily test different combination of control and power board with

their motors. User should be familiar with the system level parameters which are related to the motor used.

There are very limited numbers of parameters which are specific to the control board or power board hardware.

Table 7 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be

available in each power board’s User Manual. Combination of this table and the corresponding table of the

power board provides enough information to setup the MADK-based motor drive system in shortest time.

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Table 7 MCEWizard setup overview table

Page Parameter Value Comment

Welcome Page Power Board selecting MADK power board name If no, select similar

power board to modify

Options Page Motor 1 Shunt Configuration 30mΩ

Question 3 Controller Supply Voltage Refer to control board user manual

Question 19 Max DC Bus Voltage 420V

Question 23 DC Bus Sensing High Resistor 2MΩ

Question 24 DC Bus Sensing Low Resistor Refer to control board user manual 13.3kΩ by default

Question 54 NTC Temperature Shutdown

value

Calculated as the Section 5.3.3 Refer to the control

board user manual

Question 63 GateSense Low-Side Devices High is true

Question 64 GateSense High-Side Devices High is true

Question 69 Motor 1 Current Input Calculated as the Section 5.2.2

Question 83 PFC Topology Boost PFC

Question 85 PFC Current Input Calculated as the Section 5.1.2

Question 90 AC Voltage Sensing High

Resistor

2000kΩ

Question 91 AC Voltage Sensing low

Resistor

Refer to control board user manual 15kΩ by default for

EVAL-M3-102T

Question 92 PFC Gate Driver Polarity High

Side

High is active no high side, just

compatibility

Question 93 PFC Gate Driver Polarity Low

Side

High is active

After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6

Figure 6 Verify and Save page for MCEWizard

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Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used

by the MCEDesigner in the next steps.

4.2.2 MCEDesigner setup overview

After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click

the shortcut to open MCEDesigner and then open “IMC102T_xx.irc” file as shown in Table 7.

Figure 7 MCEDesigner’s Main Display for EVAL-M3-102T

To program system drive parameters into IMC102T-F064, please click “Tools” menu and select “Programmer”

in the pull down list. The pop-up window “Program IMC controller” will show up as in Figure 8. Click on the

“Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file

created using MCEWizard by clicking on “Browse”. Finally, click on the “Start” button to program the parameter

file into the IMC102T-F064 IC.

Figure 8 “Program IMC Controller” pop-up window

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After Drive System Parameter file has been programmed into IMC102 controller, and the motor drive system is

powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor

speeds, modify drive parameters and many other functions. Please refer to the MCEDesigner documentation

for more details.

Note: On-board Debugger portion of EVAL-M3-102T is galvanically isolated from the controller portion

and the attached power board. In order to program the parameters or firmware to the IMC102T-

F064 controller, the 3.3V DC voltage needs to be supplied to the controller portion of the EVAL-M3-

102T. This voltage can either be supplied by the power board (MADK power boards are designed to

supply the 3.3V to the control board through M3 connector) or by feeding the 3.3V DC voltage to the

control board through some of the available 3.3V access/test points if the power board is not

attached to the EVAL-M3-102T control board.

To program new firmware and Drive System Parameter into IMC102T-F064, please click “Tools” menu and

select “Programmer” in the pull down list. The pop-up window “Program IMC controller” will show up as in

Figure 9. Click on the “Program Firmware and Parameter” radio button, and select the Drive System Parameter

file created using MCEWizard by clicking on the “Browse” button on the row of “Program Parameter File”, and

then select the firmware file by clicking on the “Browse” button on the row of “Program Firmware File”. Finally,

click on the “Start” button to program the parameter file into the IMC102T-F064 IC.

Figure 9 Program Firmware and Parameter in “Program IMC Controller” pop-up window

All latest firmware file for different type of iMOTIONTM control ICs are available for download via Infineon

iMOTIONTM website (http://www.infineon.com/imotion-software).

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Hardware description of EVAL-M3-CM615PN

5 Hardware description of EVAL-M3-CM615PN

To meet individual customer requirements and make the Eval-M3-CM615PN evaluation board a basis for

development or modification, all necessary technical data like schematics, layout and components are

included in this chapter.

5.1 Boost PFC section using CIPOS™ mini IPM

Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCP. This

circuitry includes a passive EMI filter consisting of elements CX1, CX2, L1, CY1 and CY2, a 25 A/600 V rectifier

bridge U1, a fuse F1 for inrush current protection, a NTC resistor RT1 and a relay RLY1 for soft powering up and

reducing conduction losses in steady state. The PFC section is implemented using the CIPOSTM mini IPM as

sketched in Figure 10. The IRS44273L is used to drive IGBT for PFC section. A PFC inductor should be connected

to J2. PFC inductor is included in this evaluation kit.

Figure 10 Schematic for EMI filter and PFC section of the Eval-M3-CM615PN evaluation board

The PFC section of CIPOS™ IPM IFCM15P60GD contains a TRENCHSTOP™ 5 IGBT and a rapid switching emitter

controlled diode. The PFC IGBT’s anti-parallel diode D3 is mandatory. For 650W power output, the inductance

of PFC inductor should be larger than 3mH. Two electrolytic capacitors E1 and E2 are used for buffering the

rectified DC bus voltage DCP.

5.1.1 AC Voltage sensing and MCEWizard configuration

AC voltage sensing is in the front of rectifier bridge U1 by default as shown in Figure 10. To dive the boost PFC

circuitry for EVAL-M3-CM615PN, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows

the VAC sensing schematic of EVAL-M3-102T evaluation board.

Figure 11 The AC Voltage sensing schematic of EVAL-M3-102T

VCC

R18

100R

R21

47R

IN 1

COM 2

OUT

4VCC 5

IRS44273L

10uF,25V

D2 R20

10R

R19

4.7k

CX1

RLY1

＋1

－

GBJ2506

91R

3.3k

CY2

CY1

RT1

VCC

RS1

0.03,1W, 1%

0R R9

DNI

1.00M, 1%

R14

DNI

R12

1.00M, 1%

102

+3.3V

R15

10k, 1%

+3.3V

R16

4.7K

R17

1k, 1%

R11

1k, 1%

102

R13

3.92k, 1%

OC set to 465mV/15.5A

R42

DNI

PFC_Shunt-

PFC_Shunt+

PFCGK

VAC+

10A, 250VAC

10uF,25V

4.7uF

1uF, 630V

To PFC inductor

CX2

+3.3V

10uF, 25V

10uF

222

PFC_PWM

LM397

VCC

C39

102

C17

0.1uF, 630V

330μF, 450V

DCP

P21

CIPOS IPM

PFC section

U4A

GND

VPFC

US1JDICT

R22

12k C10

DNI

NEUTRAL

EARTH

LINE

VAC-

1.00M, 1%

R10

1.00M, 1%

C20

4.7nF 10V

R11

15Kohm 1/10W 1%

VAC+

R16

15Kohm 1/10W 1%

C22

4.7nF 10V

VAC-

VAC1

VAC2

AC Voltage Sensing input1

AC Voltage Sensing input2

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There are two AC voltage sensing modes in MCEWizard, differential mode and single-ended as shown in Figure

12. Please select differential mode for the combination between EVAL-M3-CM615PN and EVAL-M3-102T.

Figure 12 Vac Sensing Method configuration for EVAL-M3-102T and EVAL-M3-CM615PN

The high side resistors R1 and R2 or R12 and R14 for the AC voltage sensing resistor divider on the power board

EVAL-M3-CM615PN is 2000kΩ, and should be configured in MCEWizard as shown in Figure 13. For the low side

resistor value, please refer to the User Manual of the corresponding control board.

Figure 13 AC Voltage sensing configuration in MCEWizard

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5.1.2 PFC External Current feedback configuration and calculation

The PFC shunt resistor RS1 is 30mΩ for EVAL-M3-CM615PN. But for control board EVAL-M3-102T, the current

input value is product of the shunt resistance in milliohms and gain of External current sense amplifier as

shown in Figure 14.

Figure 14 PFC Current shunt feedback and sample timing

Figure 15 depicts IPFC- current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that

the default external amplification gain is less than 1 for current sense in this evaluation board.

Figure 15 The PFC Current feedback circuit for EVAL-M3-102T evaluation board

Based on the principle of Kirchhoff's voltage law,

≈≈( + ∗)∗

+ − ∗ =

+  −

+  ∗

 =

+  =12

13 

Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN

is 27.69 mV/A. Please use same procedure to calculate the current input for other combinations of MADK boards

and enter it into MCEWizard.

1Kohm 1/10W 1%

12Kohm 1/10W 1%

C15

220pF 10V

3.3V

IPFC-

R25

1Kohm 1/10W 1%

IPFC0

iMOTION

Controller

Rsh

Ish

Current shunt resistor

on power board

V3 V4

IPFC- IPFC

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5.1.3 PFC Overcurrent protection circuit and PFC Gatekill configuration

PFC protection circuit for EVAL-M3-CM615PN as shown in Figure 16, but the left side of RS1 is negative. If the

bus current Ibus is larger than the setting value, the output PFCGK of U2 will be trigger low and be active.

Figure 16 PFC protection Circuit on the EVAL-M3-CM615PN evaluation board

The PFCGK active setting current is 15.5A for EVAL-M3-CM615PN evaluation board. And the calculation formula

is as follows,

 =󰇡

 + −

 +󰇢∗



 + 

=

 −( +)∗

( +)∗∗



Please attention that for control board EVAL-M3-102T, it doesn’t use the external PFC gatekill signal PFCGK.

Note: PFC Overcurrent protection circuit just generates the signal of PFCGK, and there is no more action for EVAL-

M3-CM615PN. The power board will not turn off the PFC gate driver IC if the control board doesn’t do

anything when PFCGK is active.

Figure 17 The PFCTRIPREF Circuit on the EVAL-M3-102T evaluation board

RS1

0.03,1W, 1%

0R R9

102

+3.3V

R15

10k, 1%

+3.3V

R16

4.7K

R17

1k, 1%

R11

1k, 1%

102

R13

3.92k, 1%

OC set to 465mV/15.5A

PFC_Shunt-

PFC_Shunt+

PFCGK

LM397

VCC

C39

102

To U1 pin4 GND

Ibus

24Kohm 1/10W 1%

470 ohm 1/10W 1%

C16

4.7nF 10V

3.3V

PFCTRIPREF

IPFC0

iMOTION

Controller

IPFC

PFCTRIPREF

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The PFC’s overcurrent protection circuit on the control board EVAL-M3-102T is shown in Figure 15 and Figure 17.

The IPFCTRIP_Peak equal to 6.347A for the combination between EVAL-M3-102T and EVAL-M3-CM615PN only.

The calculation formula is as follows,

 =󰇡

+−

+󰇢∗



If larger PFC current protection setting value needed, please use smaller resistance of PFC shunt resistor RS1, or

modify the control board EVAL-M3-102T following the previous formula. Please refer to the control board’s user

manual for more details.

5.2 Inverter section using CIPOS™ mini IPM

The inverter section is also implemented using the CIPOS™ mini IPM as sketched in Figure 18. The inverter

section of IPM module includes an optimized SOI gate driver and a three-phase inverter consisting of

TRENCHSTOP™ IGBTs and anti parallel diodes.

The three pairs of capacitors C11 and C12, C13 and C14, C15 and C16 are used as bootstrap capacitors to

provide the necessary floating supply voltages VBS1, VBS2 and VBS3 respectively.

Figure 18 Schematic of the 3-phase inverter section using CIPOS™ mini IPM on Eval-M3-CM615PN

C23

105

C22

472

+3.3V

ITRIP: 470mV / 30mOhm = 15.67A peak

ITRIP

R35

9.1k,1%

VFO

R36

10k, 1%

C19

0.1uF, 25V

VCC W

VB1

VB2

VB3

VS2

VS3

VS1

PWMWL

PWMWH

PWMVL

PWMVH

PWMUL

PWMUH

RS2

0.03,1W

+3.3V

PWMUH

PWMUL

PWMVH

PWMVL

PWMWH

PWMWL I_U+

VCC

VTH

R26 100R

R27 100R

R28 100R

R29 100R

R30 100R

R31 100R

I_Shunt

High Voltage

C12

22uF, 25V

C14

22uF, 25V

C16

22uF, 25V

C20

0.1uF, 630V

PFC_Shunt-PFC_Shunt+

PFCGK VAC-VAC+

I_Shunt

+E2

330μF, 450V

GateKill

C11

0.1uF, 25V

C13

0.1uF,25V

C15

0.1uF,25V

DCBSense

VTH

R37

DNI

I_U-

I_U+

I_U-

I_U+

R33

DNI

R32

100R C21

223 R34

DNI

VFO

PFC_PWM

C32

10uF

HIN1

HIN2

HIN3

LIN1

LIN2

LIN3

C33

1nF C34

1nF C35

1nF C36

1nF C37

1nF C38

1nF

C18

100uF,25V

+3.3V

IPFC+ IPFC-

DCBSense

7 8

9 10

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

WL IU+

IU-

IV+

IV- IW+

IW-

VTH

GND

VDD

PFCG1

IPFC+

+15V

GND

VDD

DCB

VDD

DCB

PFCG0 GND

VAC+ VAC-

IPFC-

PFCGK

iMOTION MADK M3 Connector DCP

U20

V19

VS(U)

VS(V)

VS(W)

VDD

VB(U)

VB(V)

VB(W)

HIN1

HIN2

HIN3

LIN1

LIN2

LIN3

ITRIP

VFO

VSS

NTC

VSS

ITRIP

VDD

HIN1

HIN2

HIN3

LIN1

LIN3

LIN2

W18

N17

P21

VFO

VB3

VB2

VB1

LO3

LO2

LO1

HO3

HO2

HO1

VS3

VS2

VS1

VS2

VS3

CIPOS IPM

Inverter section

U4B

PFC_PWM

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5.2.1 DC bus sensing and MCEWizard configuration

Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback

cases are associated with these pins. Figure 19 provides the DC bus sense resistor details. By default, the

resistor R25 is not mounted on Eval-M3-CM615PN. There must be a pull-down resistor mounted on the

corresponding controller board.

Figure 19 DC bus sense resistor on Eval-M3-CM615PN evaluation board

If a pull down resistor of 13.3 kΩ referred to ground is inserted either on the Eval-M3-CM615PN evaluation

board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC

bus voltage range of 0 to 420 V.If a pull down resistor of 13.3 kΩ is inserted on both, Eval-M3-CM615PN

evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no

feedback is desired on the DCBSense pin, R23 or R24 should be removed to avoid high voltage on the connector.

The high side resistors R23 and R24 for the DC bus sensing resistor divider on the controller board EVAL-M3-

CM615PN are 2000kΩ, and should be configured in MCEWizard as shown in Figure 20. For the low side resistor

value, please refer to the User Manual of the corresponding control board.

Figure 20 DC bus sensing configuration in MCEWizard

DCBsense

R24

1.00M, 1%

R23

1.00M, 1%

R25

DNI

DCBSense

DCP

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5.2.2 Motor External Current feedback configuration and calculation

The current input value is product of the shunt resistance in milliohms and gain of External current sense

amplifier for EVAL-M3-102T as shown in Figure 21.

Figure 21 Current shunt feedback and sample timing for EVAL-M3-102T

The External Amplifier Gain circuit can be found in the schematics or User Manual for the control board (For

example, EVAL-M3-102T see Figure 22).

Figure 22 depicts IU+ current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the

default external amplification gain is less than 1 for current sense in this evaluation board.

Figure 22 The part of Current feedback on the EVAL-M3-102T evaluation board

Based on the principle of Kirchhoff's voltage law,

≈≈( − ∗)∗

 + + ∗ =

 +  +

 +  ∗

 =

 +  =5

6

Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN

is 25 mV/A.

R12

100ohm 1/10W 1%

R13

2Kohm 1/10W 1%

R10

10Kohm 1/10W 1%

C21

220pF

+3.3V

IU+

Rsh

Ish

iMOTION

Controller

V1 V2

Current shunt resistor

on power board

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Hardware description of EVAL-M3-CM615PN

Please use same procedure to calculate the current input for other combinations of MADK boards and enter it

into MCEWizard as shown in Figure 23.

Figure 23 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-CM615PN

5.2.3 Inverter Overcurrent protection and Motor Gatekill configuration

Figure 24 displays the overcurrent protection circuitry. The current sensing signal I_Shunt is connected to ITRIP

via the resistor R32, and ITRIP is filtered through capacitor C21.

Figure 24 Overcurrent protection circuit on the Eval-M3-CM615PN evaluation board

The typical value of ITRIP positive going threshold VIT, TH+ is 470mV. So the inverter output peak current is about

15.67A.

 =,

 =470

30 = 15.67

If the motor peak current larger than the setting value Itrip for more than ITRIP Input filter time, VFO will be

trigger low which is mean that the signal Gatekill is active. For iMOTION™ IMC1xx control IC, there are three

types of Gatekill Input Source (as shown in Figure 25). For Gatekill Input Source configured Gatekill-Pin or Both,

iMOTION™ control IC will stop the Motor when the signal GateKill is active.

ITRIPI_Shunt

R33

DNI

R32

100R

C21

223

R34

DNI

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But please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used.

And the current sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill

Comparator Reference” value set in MCEWizard only.

Figure 25 Gatekill configuration in MCEWizard for EVAL-M3-102T

5.3 Thermistor/NTC Characteristics and protection calculation

This board provides Thermistor/NTC output on pin 15 of the 30 pins connector J3. Temperatures can be

calculated by resistor measurement.

5.3.1 CIPOS™ Internal NTC – Thermistor Characteristics

The thermistor characteristics for CIPOS™ mini IPM with build in NTC are listed as summarized in Table 8.

Table 8 CIPOS™ Internal NTC – Thermistor Characteristics

Description Condition Symbol Value Unit

min typ max

Resistor TNTC = 25°C RNTC 79.638 85.000 90.362 kΩ

Resistor TNTC = 50°C RNTC 28.400 29.972 31.545 kΩ

Resistor TNTC = 60°C RNTC 19.517 20.515 21.514 kΩ

Resistor TNTC = 70°C RNTC 13.670 14.315 14.960 kΩ

Resistor TNTC = 80°C RNTC 9.745 10.169 10.593 kΩ

Resistor TNTC = 90°C RNTC 7.062 7.345 7.628 kΩ

Resistor TNTC = 100°C RNTC 5.199 5.388 5.576 kΩ

Resistor TNTC = 110°C RNTC 3.856 4.009 4.163 kΩ

Resistor TNTC = 120°C RNTC 2.900 3.024 3.149 kΩ

Resistor TNTC = 125°C RNTC 2.527 2.639 2.751 kΩ

B-constant of NTC B(25/100) 4092 K

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The VFO pin of CIPOS™-Modules provides direct access to the NTC, which is referenced to VSS. An external pull-

up resistor connected to +3.3V ensures that the resulting voltage can be directly connected to the

microcontroller.

Figure 26 depicts the CIPOS™ internal circuit at pin VFO. An external pull-up resistor is required to bias the NTC.

Figure 26 Internal circuit at pin VFO for CIPOS™ IPM IFCM15P60GD

5.3.2 Overtemperature Hardware Protection Circuit

The VFO pin not only provides direct access to the NTC, but also indicates a module failure in case of under

voltage at pin VDD or in case of triggered overcurrent detection at ITRIP. In this evaluation design kits Eval-M3-

CM615PN and Eval-M3-102T, the VFO pin is directly connected to the Gatekill pin for controller IC IMC102T.

But for iMOTION™ 100series control board, the maximum input low voltage of Gatekill for IRMCF1xx is 0.8V. And

NTC thermal resistor is about 3.0 kΩ at 120°C. The resistors R35 and R36 for the power board Eval-M3-CM615PN

are chosen properly to make sure the voltage of VFO is 0.8V at 120°C. And then the Gatekill will ask the

microcontroller to stop generating PWM pulses if the temperature of NTC continues to rise.

Figure 27 Overtemperature protection circuit schematic for Eval-M3-CM615PN and Eval-M3-102T

5.3.3 NTC shutdown value calculation and configuration

External NTC Temperature shutdown value can be calculated as shown below and configured in MCEWizard as

shown in Figure 28. For pull-up resistor on evaluation control board, please refer to the control board’s User

Manual. For example, for EVAL-M3-102T, the pull-up resistor on the control board is 4.87kΩ. The value of

resistors R35 and R36 on EVAL-M3-CM615PN are 9.1 kΩ and 10 kΩ (see Figure 27). The typical value of RNTC at

100°C is 5.388kΩ for IPM IFCM15P60GD which is used in EVAL-M3-CM615PN.

VFO

VSS

16 Thermistor

>1 from UV detection

from ITRIP Latch

CIPOS

VDD

ON,FLTR

C23

105

C22

472

+3.3V

R35

9.1k,1%

R36

10k, 1%

R37

DNI

MCU_GK VFO

VSS

NTC

>1 UV detection

ITRIP detection

IFCM15P60GD

+3.3V

R_pullup_control_board

4.87k,1%

MCU_NTC

VFO

VTH

Control Board EVAL-M3-102T

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 =@

@ + ∗ +

 + + 



 = ∗ +   ∗

 +  

If the setting temperature is 100°C, the shutdown value should be 2.75V. If the setting temperature is 85°C, the

shutdown value should be 2.87V.

Figure 28 External temperature sense input configuration in MCEWizard

5.4 Auxiliary power supply

Figure 29 depicts the schematic of the auxiliary power supply for the Eval-M3-CM615PN board. The circuit

includes a LNK306 that is used to generate 15 V directly from the DC bus. VCC is connected to the gate drivers

inside the CIPOS™ IPM.

Figure 29 Power supply section of the Eval-M3-CM615PN evaluation board

The linear voltage regulator IFX1117ME V33 generates 3.3 V from 15 V power supply VCC. The 3.3 V power supply

is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both VCC

and 3.3 V are also present on the 30 pins iMOTION™ MADK-M3 interface connector J3 to power circuitry on the

control board.

2.2mH

US1JDICT

C25

100nF, 25V

DCP

R38

15.8K,1%

R39

2K,1%

US1JDICT

C27

220nF, 25V

C24

10uF, 25V

C26

0.1uF,630V

C28

220uF,35V

FB 2

BP 1

LNK306DN

VCC

GND

LED1

LED2

High Voltage

+3.3V

C31

10uF, 25V

C29

10uF, 25V C30

470uF,16V

Vin Vout

GND

IFX1117ME V33

TP19

+3.3V

R45

10k

ZD1

R43

100K,1W

R44

100K,1W

R41

200R, 1/2W

R40

200R, 1/2W

DCP

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Hardware description of EVAL-M3-CM615PN

5.5 Schematics for EVAL-M3- CM615PN

The PFC setion schematic for EVAL-M3- CM615PN is provided in Figure 30.

Figure 30 PFC Section Schematics for EVAL-M3- CM615PN

VCC

R18

100R

R21

47R

IN 1

COM 2

OUT

4VCC 5

IRS44273L

10uF,25V

D2 R20

10R

R19

4.7k

CX1

RLY1

＋1

－

GBJ2506

91R

3.3k

CY2

CY1

RT1

VCC

High Voltage

RS1

0.03,1W, 1%

0R R9

DNI

1.00M, 1%

R14

DNI

R12

1.00M, 1%

102

+3.3V

R15

10k, 1%

+3.3V

R16

4.7K

R17

1k, 1%

R11

1k, 1%

102

R13

3.92k, 1%

OC set to 465mV/15.5A

R42

DNI

PFC_Shunt-

PFC_Shunt+

PFCGK

VAC+

10A, 250VAC

10uF,25V

4.7uF

1uF, 630V

To PFC inductor

CX2

+3.3V

10uF, 25V

10uF

222

PFC_PWM

LM397

VCC

C39

102

C17

0.1uF, 630V

330μF, 450V

DCP

P21

CIPOS IPM

PFC section

U4A

GND

VPFC

US1JDICT

R22

12k C10

DNI

NEUTRAL

EARTH

LINE

VAC-

1.00M, 1%

R10

1.00M, 1%

TP1

DCP DCP

TP10

GND

1PFC_PWM

1Earth

PFC_PWM

High Voltage

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Hardware description of EVAL-M3-CM615PN

The Inverter setion schematic for EVAL-M3- CM615PN is provided in Figure 31.

Figure 31 Inverter Section Schematics for EVAL-M3- CM615PN

TP9

VFO

C23

105

C22

472

+3.3V

TP8

ITRIP

ITRIP: 470mV / 30mOhm = 15.67A peak

ITRIP

R35

9.1k,1%

VFO

R36

10k, 1%

C19

0.1uF, 25V

VCC W

VB1

VB2

VB3

TP2

TP3

TP5

VS2

VS3

VS1

PWMWL

PWMWH

PWMVL

PWMVH

PWMUL

PWMUH

RS2

0.03,1W

R26 100R

R27 100R

R28 100R

R29 100R

R30 100R

R31 100R

ITRIP

VFO

I_Shunt

C12

22uF, 25V

C14

22uF, 25V

C16

22uF, 25V

C20

0.1uF, 630V

I_Shunt

+E2

330μF, 450V

C11

0.1uF, 25V

C13

0.1uF,25V

C15

0.1uF,25V

1WH

1WL

VTH R37

DNI

R33

DNI

R32

100R C21

223 R34

DNI

VFO C32

10uF

HIN1

HIN2

HIN3

LIN1

LIN2

LIN3

HIN1

HIN2

HIN3

LIN1

LIN2

LIN3

C33

1nF C34

1nF C35

1nF C36

1nF C37

1nF C38

1nF

C18

100uF,25V

DCP

U20

V19

VS(U)

VS(V)

VS(W)

VDD

VB(U)

VB(V)

VB(W)

HIN1

HIN2

HIN3

LIN1

LIN2

LIN3

ITRIP

VFO

VSS

NTC

VSS

ITRIP

VDD

HIN1

HIN2

HIN3

LIN1

LIN3

LIN2

W18

N17

P21

VFO

VB3

VB2

VB1

LO3

LO2

LO1

HO3

HO2

HO1

VS3

VS2

VS1

VS2

VS3

CIPOS IPM

Inverter section

U4B

DCBsense

R24

1.00M, 1%

R23

1.00M, 1%

R25

DNI

DCBSense

DCP+3.3V

PWMUH

PWMUL

PWMVH

PWMVL

PWMWH

PWMWL I_U+

VCC

VTH

PFC_Shunt-PFC_Shunt+

PFCGK VAC-VAC+

GateKill DCBSense

VTH

VFO

PFC_PWM +3.3V

IPFC+ IPFC-

DCBSense

7 8

9 10

11 12

13 14

15 16

17 18

19 20

21 22

23 24

25 26

27 28

29 30

WL IU+

IU-

IV+

IV- IW+

IW-

VTH

GND

VDD

PFCG1

IPFC+

+15V

GND

VDD

DCB

VDD

DCB

PFCG0 GND

VAC+ VAC-

IPFC-

PFCGK

iMOTION MADK M3 Connector

PFC_PWM

GND

I_U-

I_U+

I_U-

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Hardware description of EVAL-M3-CM615PN

The Auxiliary Power Supply setion schematic for EVAL-M3- CM615PN is provided in Figure 32.

Figure 32 Auxiliary Power Supply Section Schematics for EVAL-M3- CM615PN

High Voltage

2.2mH

US1JDICT

C25

100nF, 25V

R38

15.8K,1%

R39

2K,1%

US1JDICT

C27

220nF, 25V

C24

10uF, 25V

C26

0.1uF,630V

C28

220uF,35V

FB 2

BP 1

LNK306DN

VCC

GND

LED1

LED2

+3.3V

C31

10uF, 25V

C29

10uF, 25V C30

470uF,16V

Vin Vout

GND

IFX1117ME V33

TP19

+3.3V

R45

10k

ZD1

R43

100K,1W

R44

100K,1W

R41

200R, 1/2W

R40

200R, 1/2W

DCP

TP6

VCC VCC

+3.3V

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Hardware description of EVAL-M3-CM615PN

5.6 PCB Layout for EVAL-M3- CM615PN

The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers

with 35µm copper by default and its size is 120 mm × 120 mm. The PCB board thickness is 1.6mm. Get in

contact with our technical support team to get more detailed information and the latest Gerber-files.

Figure 33 illustrates the top assembly print of the evaluation board.

Figure 33 Top assembly print of the Eval-M3-CM615PN evaluation board

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Figure 34 depicts the bottom assembly print of the evaluation board.

Figure 34 Bottom assembly print of the Eval-M3-CM615PN evaluation board

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The top layer routing of the PCB is provided in Figure 35.

Figure 35 Top layer routing of the Eval-M3-CM615PN

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Figure 36 illustrates the bottom layer routing of the PCB.

Figure 36 Bottom layer routing of the Eval-M3-CM615PN

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Bill of material

6 Bill of material

Table 9 provides the complete bill of materials for the Eval-M3-CM615PN.

Table 9 Bill of materials

No. Qty Part description Designator Part number Manufacturer

1 1 CAP FILM 1μF 5% 630VDC RADIAL C1 ECW-F6105JL Panasonic Electronic

2 2 CAP CER 10μF 25V X5R 0805 C2, C9 C2012X5R1E106M12

5AB TDK Corporation

3 1 CAP CER 4.7μF 10V X7R 0805 C3 885012207025 Wurth Electronics Inc.

4 2 CAP CER 10μF 10V X5R 0603 C4, C32 CC0603KRX5R6BB10

6 Yageo

5 1 CAP CER 10μF 25V X5R 0603 C5 C1608X5R1E106M08

0AC TDK Corporation

6 3 CAP CER 1000pF 10V X7R 0603 C6, C7, C39 885012206008 Wurth Electronics Inc.

7 1 CAP CER 2200pF 10V X7R 0603 C8 885012206010 Wurth Electronics Inc.

8 1 CAP CER 0.1μF 25V X7R 0603 C11 885012206071 Wurth Electronics Inc.

9 3 CAP CER 22μF 25V X5R 1206 C12, C14,

C16

C3216X5R1E226M16

0AB TDK Corporation

10 2 CAP CER 0.1μF 25V X7R 0603 C13, C15 885012206071 Wurth Electronics Inc.

11 2 CAP CER 0.1μF 630V X7R 1812 C17, C20 C4532X7R2J104M23

0KA TDK Corporation

12 1 CAP ALUM 100μF 25V RADIAL C18 UTT1E101MPD1TD Nichicon

13 1 CAP CER 0.1μF 25V X7R 0805 C19 885012207072 Wurth Electronics Inc.

14 1 CAP CER 0.022μF 10V X7R 0603 C21 885012206016 Wurth Electronics Inc.

15 1 CAP CER 4700pF 10V X7R 0603 C22 885012206012 Wurth Electronics Inc.

16 1 CAP CER 1μF 10V X7R 0603 C23 885012206026 Wurth Electronics Inc.

17 3 CAP CER 10μF 25V X5R 0805 C24, C29,

C31

C2012X5R1E106M12

5AB TDK Corporation

18 1 CAP CER 0.1μF 25V X7R 0805 C25 885012207072 Wurth Electronics Inc.

19 1 CAP CER 0.1μF 630V X7R 1812 C26 C4532X7R2J104K23

0KA TDK Corporation

20 1 CAP CER 0.22μF 25V X7R 0805 C27 885012207074 Wurth Electronics Inc.

21 1 CAP ALUM 220μF 35V RADIAL C28 35ZLS220MEFC8X11.

5 Rubycon

22 1 CAP ALUM 470μF 16V RADIAL C30 16ZLH470MEFC8X11

.5 Rubycon

23 6 CAP CER 1000pF 10V X7R 0603

C33, C34,

C35, C36,

C37, C38

885012206008 Wurth Electronics Inc.

24 2 CAP FILM 0.47μF 10% 275VAC

RADIAL CX1, CX2 MKP275VAC474PF JIMSON

25 2 CAP CER 3300pF 440VAC Y5U CY1, CY2 ECK-ATS332ME Panasonic Electronic

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Bill of material

No. Qty Part description Designator Part number Manufacturer

RADIAL Components

26 1 Diode GEN PURP 100V 300mA

SOD123 D1 1N4148W-7-F Diodes Incorporated

27 1 Diode GEN PURP 100V 300mA

SOD123 D2 1N4148W-7-F Diodes Incorporated

28 3 Diode Standard 600V 1A Surface

Mount SMA D3, D4, D5 US1J-13-F Diodes Incorporated

29 2 CAP ALUM 330μF 20% 450V SNAP E1, E2 EET-UQ2W331EA Panasonic Electronic

30 1 FUSE CERAMIC 10A 250V Φ6X30 F1 RO58 /BS1362-10A Zhenghao Fuse Co.

31 2 CONN TERM BLOCK 3POS 9.52MM

PCB

J1, J4 1714984 Phoenix Contact

32 1 CONN TERM BLOCK 2POS 9.52MM

PCB

J2 1714971 Phoenix Contact

33 1

HEADER 20POS SCKT R/A DL 2.54

MM & HEADER 10POS SCKT R/A DL

2.54 MM

J3 613020243121 &

613010243121

Wurth Electronics Inc.

34 1 CONN RCPT .100" 10 PS DL R/A

GOLD L1 JWMILLER_8108 Bourns Inc.

35 1 FIXED IND 2.2mH THROUGH HOLE L2 RLB0914-222KL Bourns Inc.

36 1 LED GREEN CLEAR 0805 SMD LED1 150080GS75000 Wurth Electronics Inc.

37 1 LED RED CLEAR 0805 SMD LED2 150080RS75000 Wurth Electronics Inc.

38 1 TRANS NPN 100V 1A SOT23-3 Q1 FMMT493TA Diodes Incorporated

39 4 RES SMD 1MΩ 1% 1/8W 0805 R1, R2,

R10, R12 RC0805FR-071ML Yageo

40 1 RES SMD 1MΩ 5% 3/4W 2010 R5 RC2010JK-071ML Yageo

41 1 RES SMD 91 Ω 5% 1/8W 0805 R6 RC0805JR-0791RL Yageo

42 1 RES SMD 3.3kΩ 5% 1/8W 0805 R7 RC0805JR-073K3L Yageo

43 2 RES SMD 0 Ω JUMPER 1/10W 0603 R8, R9 RC0603FR-070RL Yageo

44 2 RES SMD 1kΩ 1% 1/10W 0603 R11, R17 RC0603FR-071KL Yageo

45 1 RES SMD 3.92kΩ 1% 1/10W 0603 R13 RC0603FR-073K92L Yageo

46 2 RES SMD 10kΩ 1% 1/10W 0603 R15, R36 RC0603FR-0710KL Yageo

47 2 RES SMD 4.7kΩ 5% 1/10W 0603 R16, R19 RC0603JR-074K7L Yageo

48 8 RES SMD 100 Ω 5% 1/10W 0603

R18, R26,

R27, R28,

R29, R30,

R31, R32

RC0603JR-07100RL Yageo

49 1 RES SMD 10 Ω 5% 1/10W 0603 R20 RC0603JR-0710RL Yageo

50 1 RES SMD 47 Ω 5% 1/10W 0603 R21 RC0603JR-0747RL Yageo

51 1 RES SMD 12kΩ 5% 1/10W 0603 R22 RC0603JR-0712KL Yageo

52 2 RES SMD 1MΩ 1% 1/4W 1206 R23, R24 RC1206FR-071ML Yageo

53 1 RES SMD 9.1kΩ 1% 1/10W 0603 R35 RC0603FR-079K1L Yageo

54 1 RES SMD 15.8kΩ 1% 1/8W 0805 R38 RC0805FR-0715K8L Yageo

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Bill of material

No. Qty Part description Designator Part number Manufacturer

55 1 RES SMD 2kΩ 1% 1/8W 0805 R39 RC0805FR-072KL Yageo

56 2 RES SMD 200 Ω 5% 3/4W 2010 R40, R41 RC2010JK-07200RL Yageo

57 2 RES SMD 100kΩ 5% 1W 2512 R43, R44 RC2512JK-07100KL Yageo

58 1 RES SMD 10kΩ 5% 1/8W 0805 R45 RC0805JR-0710KL Yageo

59 1 RELAY GEN PURPOSE SPST 20A RLY1 G4A-1A-PE DC12 Omron Electronics Inc-

EMC Div

60 1 RES SMD 0.03Ω 1% 2W 2512 wide RS1 FC4L64R030FER Ohmite

61 1 RES SMD 0.03Ω 1% 2W 2512 wide RS2 FC4L64R030FER Ohmite

62 1 NTC thermistors for inrush RT1 NTC5D-20 Veteng Electronic

63 1 RECT BRIDGE GPP 600V 25A GBJ U1 GBJ2506-F Diodes Incorporated

64 1 IC COMPARATOR VOLT SGL

SOT23-5 U2 LM397MF/NOPB Texas Instruments

65 1 IC DRIVER LOW SIDE 1.5A SOT23-5 U3 IRS44273LTRPBF Infineon Technologies

66 1 IFPS MODULES 24MDIP U4 IFCM15P60GDXKMA

1 Infineon Technologies

67 1 IC OFFLINE SWIT OCP 8SOIC U5 LNK306DN Power Integrations

68 1 IC REG LINEAR 3.3V 1A SOT223-4 U6 IFX1117MEV33HTMA

1 Infineon Technologies

69 1 DIODE ZENER 10V 500mW SOD123 ZD1 BZT52C10-7-F Diodes Incorporated

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Reference

7 Reference

[1] Datasheet of Infineon CIPOS™ mini IPM IFCM15P60GD

[2] Application Note AN2016-10 CIPOS Mini Technical Description

[3] AN2018-02 EVAL-M3-102T User manual

[4] MCEWizard User Guide

[5] MCEDesigner User Guide

Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/.

All the iMOTION MADK evaluation board’s User Manuals are available at www.infineon.com/MADK

All the CIPOS™ IPM’s Datasheets and documents are available at www.infineon.com/IPM.

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Reference

Revision history

Document

version

Date of release Description of changes

1.0 2017-07-01 First release

1.1 2018-03-09 Moved to latest template plus iMOTION2.0 configuration modifications

Trademarks

All referenced product or service names and trademarks are the property of their respective owners.

Edition 2018-03-09

AN2017-15

Published by

Infineon Technologies AG

81726 Munich, Germany

Do you have a question about this

document?

Email: erratum@infineon.com

Document reference

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is given as a hint for the implementation of the

product only and shall in no event be regarded as a

description or warranty of a certain functionality,

condition or quality of the product. Before

implementation of the product, the recipient of this

application note must verify any function and other

technical information given herein in the real

application. Infineon Technologies hereby

disclaims any and all warranties and liabilities of

any kind (including without limitation warranties of

non-infringement of intellectual property rights of

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information given in this application note.

The data contained in this document is exclusively

intended for technically trained staff. It is the

responsibility of customer’s technical departments

to evaluate the suitability of the product for the

intended application and the completeness of the

product information given in this document with

respect to such application.

For further information on the product, technology,

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contact your nearest Infineon Technologies office

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