CA Vishay Dale Wirewound Resistors, Commercial Power, Axial Lead FEATURES * * * * High performance for low cost Auto insertable CA0001, CA0002 and CA5000 models are supplied with a high temperature silicone coating for additional environmental protection Lead forming available Pb-free Available e3 RoHS* APPLICATIONS COMPLIANT Kitchen appliances: Percolators, blenders, mixers, ranges, toasters, deep fryers. Automotive devices: Horns, ignitions, windshield wipers, voltage regulators, instrument gauges. Entertainment devices: Radios, televisions. Computers and power supplies. STANDARD ELECTRICAL SPECIFICATIONS GLOBAL** MODEL HISTORICAL** MODEL POWER RATING WEIGHT RESISTANCE RANGE P25 C (Typical) g 10 % Standard, 5 % Available W CA0001 CA-1 1.0 0.1 - 1 k 0.65 CA0002 CA-2 2.0 0.1 - 2.4 k 0.80 CA4050 / CA5050 CA-4050 / CA-5050 2.0 / 2.5 0.1 - 170 / 0.1 - 2.7 k 0.64 / 0.78 CA4055 / CA5055 CA-4055 / CA-5055 2.2 / 2.75 0.1 - 195 / 0.1 - 3.1 k 0.65 / 0.80 CA4060 / CA5060 CA-4060 / CA-5060 2.4 / 3.0 0.1 - 220 / 0.1 - 3.5 k 0.66 / 0.82 CA4070 / CA5070 CA-4070 / CA-5070 2.8 / 3.5 0.1 - 270 / 0.1 - 4.3 k 0.68 / 0.86 CA4080 / CA5080 CA-4080 / CA-5080 3.2 / 4.0 0.1 - 320 / 0.1 - 5.1 k 0.70 / 0.90 CA4090 / CA5090 CA-4090 / CA-5090 3.6 / 4.5 0.1 - 370 / 0.1 - 5.9 k 0.72 / 0.94 CA4100 / CA5100 CA-4100 / CA-5100 4.0 / 5.0 0.15 - 420 / 0.15 - 6.7 k 0.74 / 0.98 CA4150 / CA5150 CA-4150 / CA-5150 6.0 / 7.5 0.2 - 630 / 0.2 - 7 k 0.84 / 1.19 CA4200 / CA5200 CA-4200 / CA-5200 8.0 / 10.0 0.2 - 920 / 0.2 - 7 k 0.94 / 1.40 CA4220 / CA5220 CA-4220 / CA-5220 8.8 / 11.0 0.2 - 1.02 k / 0.2 - 7 k 0.98 / 1.48 ** CA4000 and CA5000 model numbers are calculated from the CA4000 power rating of 4 watts per inch and CA5000 power rating of 5 watts per inch. The last three digits of the model number are the body length of the resistor in inches (decimal is between the first and second digit). Example: CA5150 = 1.50 inches x 5 watts per inch = 7.5 watts. TECHNICAL SPECIFICATIONS PARAMETER UNIT CA0001 CA0002 CA4000 CA5000 Temperature Coefficient ppm/C 600 below 1.0 , 300 1.0 and above Power Rating W 1 2 4 per inch 5 per inch Short Time Overload 5 x rated power for 5 seconds Maximum Working Voltage V (P x R)1/2 Dielectric Withstanding Voltage VAC 600 600 - - Operating Temperature Range C - 65/+ 275 Terminal Strength (minimum) lb 10 10 10 10 NOTE: Wirewound CA resistors can reliably function as a fuse and as a resistor. Such components involve compromise between fusing and resistive functions; therefore, each design should be tailored to the application to ensure optimum performance. Contact factory by using the e-mail address at the bottom of this page for design assistance. GLOBAL PART NUMBER INFORMATION New Global Part Numbering: CA000150R00JR05 (preferred part numbering format) C A 0 0 GLOBAL MODEL (See Standard Electrical Specifications Global Model column for options) 0 1 5 0 VALUE R = Decimal K = Thousand R1500 = 0.15 1K000 = 1000 Historical Part Number example: CA-1 50 5% R 0 TOLERANCE H = 3.0 % J = 5.0 % K = 10 % 0 J R 0 5 PACKAGING E14 = Lead (Pb)-free bulk E05 = Lead (Pb)-free T/R B14 = Tin/lead bulk R05 = Tin/lead T/R SPECIAL (Dash Number) (up to 3 digits) From 1-999 as applicable R05 (will continue to be accepted) CA-1 50 5% HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE R05 PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 38 For technical questions, contact ww2aresistors@vishay.com Document Number: 30214 Revision 12-Jan-06 CA Wirewound Resistors, Commercial Power, Axial Lead DIMENSIONS 1.625 0.125* [41.28 3.18] A Figure 1 1.625 0.125* [41.28 3.18] B C A' A A' Figure 2 B C *On some standard reel pack methods, the leads may be trimmed to a shorter length than shown. MATERIAL SPECIFICATIONS Element: Copper-nickel alloy or nickel-chrome alloy, depending on resistance value Core: Woven fiberglass Coating: Special high temperature silicone (CA4000 series is not coated) Terminals: Tin/lead electroplated copper (Lead (Pb)-free will be 100 % tin) End Caps: Tin plated steel RATED POWER IN % Part Marking: CA0001 and CA0002 are marked with Value and Tolerance; CA4000 and CA5000 are not marked 120 100 80 60 40 20 0 - 65 - 25 75 25 125 175 225 275 AMBIENT TEMPERATURE IN C Derating Vishay Dale DIMENSIONS in inches [millimeters] GLOBAL A A' B C Figure MODEL 0.031 (Maximum) 0.001 [0.794] [0.025] CA0001 0.400 0.460 0.032 0.170 maximum 2 [10.16] [11.68] [0.813] [4.32 maximum] CA0002 0.570 0.630 0.032 0.170 maximum 2 [14.48] [16.00] [0.831] [4.32 maximum] CA4050 0.500 0.594 0.032 0.140 0.031 1 [12.70] [15.09] [0.813] [3.56 0.794] CA4055 0.550 0.644 0.032 0.140 0.031 1 [13.97] [16.36] [0.813] [3.56 0.794] CA4060 0.600 0.694 0.032 0.140 0.031 1 [15.24] [17.63] [0.813] [3.56 0.794] CA4070 0.700 0.794 0.032 0.140 0.031 1 [17.78] [20.17] [0.813] [3.56 0.794] CA4080 0.800 0.894 0.032 0.140 0.031 1 [20.32] [22.71] [0.831] [3.56 0.794] CA4090 0.900 0.994 0.032 0.140 0.031 1 [22.86] [25.25] [0.813] [3.56 0.794] CA4100 1.00 1.094 0.032 0.140 0.031 1 [25.40] [27.79] [0.813] [3.56 0.794] CA4150 1.50 1.594 0.032 0.140 0.031 1 [38.10] [40.49] [0.813] [3.56 0.794] CA4200 2.00 2.094 0.032 0.140 0.031 1 [50.80] [53.19] [0.813] [3.56 0.794] CA4220 2.20 2.294 0.032 0.140 + 0.031 1 [55.88] [58.27] 0.813] [3.56 0.794] CA5050 0.500 0.625 0.036 0.170 0.031 2 [12.70] [15.88] [0.914] [4.32 0.794] CA5055 0.550 0.675 0.036 0.170 0.031 2 [13.97] [17.15] [0.914] [4.32 0.794] CA5060 0.600 0.725 0.036 0.170 0.031 2 [15.24] [18.42] [0.914] [4.32 0.794] CA5070 0.700 0.825 0.036 0.170 0.031 2 [17.78] [20.96] [0.914] [4.32 0.794] CA5080 0.800 0.925 0.036 0.170 0.031 2 [20.32] [23.50] [0.914] [4.32 0.794] CA5090 0.900 1.025 0.036 0.170 0.031 2 [22.86] [26.04] [0.914] [4.32 0.794] CA5100 1.00 1.125 0.036 0.170 0.031 2 [25.40] [28.58] [0.914] [4.32 0.794] CA5150 1.50 1.625 0.036 0.170 0.031 2 [38.10] [41.28] [0.914] [4.32 0.794] CA5200 2.00 2.125 0.036 0.170 0.031 2 [50.80] [53.98] [0.914] [4.32 0.794] CA5220 2.20 2.325 0.036 0.170 0.031 2 [55.88] [59.06] [0.914] [4.32 0.794] PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock - 55 C to + 275 C, 5 cycles, 30 minute dwell time TEST LIMITS (EIA RS-344) (5.0 % + 0.05 ) R Short Time Overload 5 x rated power for 5 seconds (4.0 % + 0.05 ) R Dielectric Withstanding Voltage 600VAC (CA0001, CA0002) for one minute (2.0 % + 0.05 ) R Low Temperature Operation - 65 C, full rated working voltage for 45 minutes (3.0 % + 0.05 ) R Humidity 75 C, 90 % - 100 % RH, 240 hours (5.0 % + 0.05 ) R Load Life 1000 hours at rated power, + 25 C, 1.5 hours "ON", 0.5 hours "OFF" (10.0 % + 0.05 ) R Terminal Strength 10 pounds for 30 seconds; body twisted about axis, 3 360 rotations (2.0 % + 0.05 ) R Resistance to Solder Heat Terminal immersed 3.5 seconds in molten solder at 1/8" to 3/16" from body (4.0 % + 0.05 ) R Document Number: 30214 Revision 12-Jan-06 For technical questions, contact ww2aresistors@vishay.com www.vishay.com 39 Legal Disclaimer Notice Vishay Notice Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. Document Number: 91000 Revision: 08-Apr-05 www.vishay.com 1