Product Specification 108-78180-2 23JAN2008 Rev. A4 HDMI HDMI CONNECTOR 1. 1.1 HDMI 1. Scope : 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of HDMI connector. Applicable product description and part numbers are as shown in Appendix 1. 2. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP A. 109-5000 : B. 501-5640-2, 501-5841-2 : 2.1 AMP Specifications : A. 109-5000 : Test Specification, General Requirements for Test Methods B. 501-5640-2, 501-5841-2 : Test Report 2.2 High Definition Multimedia Interface specification, Version 1.3a 2.2 Commercial Standards and Specifications High Definition Multimedia Interface specification version1.3a 213-8535 3-5-8 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) (c) Copyright 2008 Tyco Electronics AMP K.K. All international rights reserved. * : Trademark 1 of 10 Product Specification 108-78180-2 3. 3.1 3. Requirements : 3.1 Design and Construction : Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 A. 3.2 Materials : A. Contact Receptacle Signal Contact: Copper Alloy. Au over Ni plate on contact area and Au over Ni plate on soldering area. Plug Signal Contact: Copper Alloy. Au over Ni plate on contact area and Sn over Ni plate on soldering area. B. :UL94V-0 :UL94V-0 C. 3.3 A. : 40V AC B. : 0.5A C. : 25C+70C 3.4 1 Rev. A4 B. Housing Receptacle Housing : Thermoplastic UL94V-0 Plug Housing : Thermoplastic UL94V-0 C. Other Shell : Copper Alloy, Sn plate 3.3 Ratings : A. Voltage Rating : 40V AC B. Current Rating : 0.5A C. Temperature Rating :25C to +70C 3.4 Performance Requirements and Test Descriptions : The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Table 1. All tests shall be performed in the room temperature, unless otherwise specified. 2 of 10 Product Specification 108-78180-2 3.5 3.5 Test Requirements and Procedures Summary Para. Test Items 3.5.1 Examination of Product 3.5.2 Examination of Mechanical Specification 3.5.3 Contact and Shell Resistance 3.5.4 Dielectric Withstanding Voltage 3.5.5 Insulation Resistance Requirements Procedures No physical damage Visual inspection No physical damage HDMI , 1.3 Dimensions required in the Dimensional inspection shall be HDMI specification, version performed using suitable measuring tool 1.3 shall be satisfied. Electrical Requirements 50m ANSI/EIA-364-23 50m 20V 10mA ANSI/EIA-364-06A-83 5V 100mA Initial Value Mated connector Contact: 50mMax. Contact : ANSI/EIA-364-23 Shell: 50mMax. Open circuit 20mV Max., 10mA Shell: ANSI/EIA-364-06A-83 Open circuit 5V Max., 100mA ANSI/EIA-364-20, Method 301 500V AC 0.5mA 300V AC 1 No creeping discharge or ANSI/EIA-364-20, Method 301 flashover shall be occurred. Unmated connector: 500V AC Current leakage : Mated connector: 300V AC 0.5mA Max. Apply a voltage above between adjacent contacts and contact and shell for 1 minute. 100M ANSI/EIA-364-21, Method 302 10M 500V DC 150V DC 1 100M Min. ANSI/EIA-364-21, Method 302 Unmated connector: apply 500V DC Unmated connector Mated connector: apply 150V DC 10M Min. Apply a voltage above between Mated connector adjacent contacts and contact and shell for 1 minute. 1 Table 1 Cont. Rev. A4 3 of 10 Product Specification Para. 3.5.6 Test Items Temperature Rising 3.5.7 Electrical Discharge 3.5.8 Insertion Force 3.5.9 Withdrawal Force 108-78180-2 Requirements Procedures 30 75mm 30 Max under loaded rating Contacts series-wired, apply test current of loaded rating current to the circuit, current. and measure the temperature rising by probing on soldered areas of contacts, after the temperature becomes stabilized Deduct ambient temperature from the measured value. Cable length : 75mm IEC-801-2 8mm 1kV 8kV 1kV 2 No evidence of Discharge to IEC-801-2 Test unmated connector from contacts. 1kV to 8kV in 1kV steps using 8mm ball prove. Refer to Fig 2. Mechanical Requirements 44.1N ANSI/EIA-364-13 25 mm/ 44.1N Max. ANSI/EIA-364-13 Operation Speed: 25 mm/min Measure a force required to mate the connectors. 9.8N ANSI/EIA-364-13 39.2N 25 mm/ 9.8N Min. ANSI/EIA-364-13 39.2N Max. Operation Speed : 25mm/min Measure a force required to withdraw the connectors. 1 Table 1 Cont. Rev. A4 4 of 10 Product Specification Para. Test Items Requirements 1sec 3.5.4 3.5.5 3.5.10 Cable Flex Discontinuity: 1s Max. Dielectric Withstanding Voltage: Conform to item of 3.5.4 Insulation Resistance: Conform to item of 3.5.5 20m 20m Contact and shell resistance: (after test: change from initial value) Contact: 20m Max. Shell: 20m Max. 3.5.1 20m 20m 1sec 3.5.11 Durability Repeated Mate / Unmating 3.5.12 Vibration (High Frequency) Appearance: Conform to item of 3.5.1 Contact and shell resistance: (after test: change from initial value) Contact: 20m Max. Shell: 20m Max. Discontinuity: 1sec maximum 108-78180-2 Procedures ANSI/EIA-364-41, Condition I 2 100 X=3.7x 2.5x 180( 90) 3 DC100mA ANSI/EIA-364-41, Condition I 100 cycle in each of 2 planes dimension X=3.7 x Cable Diameter, Roller Diameter: 2.5 x Max. Cable's diameter. Bend angle: 180(90on one side) Refer to Fig. 3 Electrical load: DC100mA current shall be flowed during the test. 10,000 10050 / Durability: 10,000 cycles Automatic cycling, 10050 cycles/hour ANSI/EIA-364-28 Condition Method 5A 1.52mm P-P or 147m/s2{15G} 20 50-2000-50Hz X.Y.Z 12 ( 36 ). DC100mA ANSI/EIA-364-28 Condition Method 5A Amplitude: 1.52mm P-P or 147m/s2{15G} Sweep time: 50-2000-50Hz in 20 min Duration: 12 times in each (total of 36 times)X.Y.Z axes. DC100mA current shall be flowed during the test. 1 Table 1 Cont. Rev. A4 5 of 10 Product Specification Para. Test Items 3.5.13 Shock 3.5.14 Solderability 3.5.15 Thermal Shock 108-78180-2 Requirements Procedures 3.5.1 ANSI/EIA-364-27 Condition A 11ms 20m 490m/s2{50G}, 20m X.Y.Z 3 1sec ANSI/EIA-364-27 Condition A Appearance: Duration: 11ms Conform to item of 3.5.1 Contact and shell resistance: Waveform: half sine, (after test: change from initial 490m/s2{50G}, 3 strokes in each X.Y.Z axes. value) Contact: 20m Max. Shell: 20m Max. Discontinuity: 1sec Max. Environmental Requirements 95% : 2305C : 30.5 Wet Solder Coverage : Solder Temperature : 2305 C 95% Minimum Immersion Duration : 30.5 seconds 3.5.1 ANSI/EIA-364-32 Condition I -55/+85C, 30 , 10 20m 20m ANSI/EIA-364-32 Condition I Appearance: Mated connector Conform to item of 3.5.1 Contact and shell resistance: -55/+85C, 30 min each, 10 cycles (after test: change from initial value) Contact: 20mMax. Shell: 20m Max. 1 Table 1 Cont. Rev. A4 6 of 10 Product Specification Para. Test Items Humidity 3.5.16 3.5.17 Thermal Aging 3.5.18 Resistance to Reflow Soldering Heat Requirements A 3.5.1 20m 20m 3.5.1 3.5.4 3.5.5 A; Appearance: Conform to item of 3.5.1 Contact and shell resistance: (after test: change from initial value) Contact: 20m Max. Shell: 20m Max. B; Appearance: Conform to item of 3.5.1 Dielectric Withstanding Voltage: Conform to item of 3.5.4 Insulation Resistance: Conform to item of 3.5.5 3.5.1 20m 20m 108-78180-2 Procedures ANSI/EIA-364-31 Method A B +25+85, 8095%RH, 4 (96 ) 24 ANSI/EIA-364-31 Method A; Mated connector B; Unmated connector +25~+85, 80 to 95%RH, 4 cycles (96h) Upon completion of the test, specimens shall be conditioned at ambient room conditions for 24h, after which the specified measurements shall be performed. ANSI/EIA-364-17,Condition 4, Method A +1052, 250 12 ANSI/EIA-364-17,Condition 4, Method A Appearance: Conform to item of 3.5.1 Mated connector +1052, 250h Contact an shell resistance: Upon completion of the exposure period, the test specimens shall be (after test: change from initial conditioned at ambient room conditions value) for 1 to 2h, after which the specified Contact: 20m Max. measurements shall be performed. Shell: 20m Max. 150180 60~120 230 30~40 : 260 2 4 Tested housing shall show no Pre-Heat 150180: 60~120s evidence of deformation or Heat 230 minimum : 30~40s fusion of housing and no Heat Peak 260 physical damage. Reflow times: 2 times Test connector on PCB. Refer to Fig 4. 1 Table 1 End Rev. A4 7 of 10 Product Specification 108-78180-2 4. 4. Product Qualification Test Sequence /Test Group Test Examination 1 2 3 4 5 6 7 8 9 10 11 12 13 /Test Sequence (a) Examination of Product Examination of Mechanical Specification Contact and Shell Resistance Dielectric withstanding Voltage Insulation Resistance Temperature Rising Electrical Discharge Insertion Force Withdrawal Force Cable Flex 1,4,7 1,6,9 1,4,7 1,4,8 ,10 ,12 1,4 2,5,8 2,4,7 2,5 ,11 ,10,13 ,8 2,5 1 Thermal Shock Humidity Thermal Aging Solderability 6,9 3 1 1 1 1(b) Durability (100 cycle) Durability (10,000 ) (10,000 cycle) Vibration Physical Shock 2 1 (100 ) 2,5 3 3 3(b) 6(b) 3 5 9(c) 11(c) 6 3 7(d) 8 1 ( Resistance to Reflow Soldering Heat ) 1 (a) /Numbers indicate sequence in which the tests are performed. (b) / Measure discontinuity during the test. (c) ( B) / Unmated each connectors and test. (Test condition B) (d) ( A) / Mated connectors together and test. (Test condition A) (e) HDMI / This test shall be accordance with HDMI compliance test specification. 2 Table 2 End. Rev. A4 8 of 10 Product Specification Part Number -1903015- -1770019-2 108-78180-2 Description HDMI 19 POS RECEPTACLE ASSY SMT TYPE HDMI 19 SMT HDMI Cable Assembly, 3m long HDMI 3m 1 Appendix 1 1 Fig. 1 Contact and Shell Resistance Measuring point DISCHARGE ELECTRODE 2 Fig. 2 Test method of Electrostatic Discharge Rev. A4 9 of 10 Product Specification 108-78180-2 3 Fig. 3 Test method of Cable Flex 260 230 180 150 60120 30 40 4 Fig 4. Temperature Profile of Reflow Soldering Rev. A4 10 of 10