Data Sheet December 6, 2010 Naos Raptor 3A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 6Vdc Output; 3A Output Current Features RoHS Compliant Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Industrial applications Compliant to RoHS EU Directive 2002/95/EC (Z versions) Compatible in a Pb-free or SnPb wave-soldering environment (Z versions) Wide Input voltage range (4.5Vdc-14Vdc) Output voltage programmable from 0.59 Vdc to 6Vdc via external resistor Tunable Loop response Fixed switching frequency Output overcurrent protection (non-latching) Over temperature protection Remote On/Off Cost efficient open frame design Small size: 10.4 mm x 16.5 mm x 7.84 mm TM to optimize dynamic output voltage (0.41 in x 0.65 in x 0.31 in) Wide operating temperature range (-40C to 85C) UL* 60950-1Recognized, CSA C22.2 No. 60950-1 03 Certified, and VDE 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description The Naos Raptor 3A SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 3A of output current with a full load efficiency of 93% at 3.3Vdc output voltage (VIN = 12Vdc). These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14Vdc) and provide a precisely regulated output voltage from 0.59Vdc to 6Vdc, programmable via an external resistor. Features include remote On/Off, TM adjustable output voltage, over current and over voltage protection. A new feature, the Tunable Loop , allows the user to optimize the dynamic response of the converter to match the load. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS06-124 ver. 1.11 PDF name: NSR003A0X_ds.pdf Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc All TA -40 85 C All Tstg -55 125 C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All VIN 4.5 12 14 Vdc Maximum Input Current All IIN,max 2.6 Adc (VIN = 9Vdc, IO = 0, module ON) VO,set = 0.6 Vdc IIN,No load 26 (VIN = 12Vdc, IO = 0, module ON) VO,set = 5.0Vdc IIN,No load 60 mA All IIN,stand-by 1 mA Inrush Transient All It Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN =0 to 14V, IO= IOmax ; See Test Configurations) All 35 mAp-p Input Ripple Rejection (120Hz) All 50 dB (VIN=4.5V to 14V, IO=IO, max ) Input No Load Current Input Stand-by Current mA (VIN = 12Vdc, module disabled) 2 1 2 As CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. LINEAGE POWER 2 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Electrical Specifications (continued) Parameter Device Symbol Min Output Voltage Set-point (with 0.5% tolerance for external resistor used to set output voltage) All VO, set -1.5 Output Voltage All VO, set -3.0 All VO 0.59 Typ Max Unit +1.5 % VO, set +3.0 % VO, set 6.0 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) end of life) (with 0.1% tolerance trim resistor) Adjustment Range Selected by an external resistor Output Regulation (for Vo 2.5Vdc) Line (VIN=VIN, min to VIN, max) All Load (IO=IO, min to IO, max) All -0.2 +0.2 % VO, set 0.8 % VO, set +5 mV 20 mV Output Regulation (for Vo <2.5Vdc) Line (VIN=VIN, min to VIN, max) All Load (IO=IO, min to IO, max) All -5 Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 0.0F) Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 0.59Vdc 20 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 0.9Vdc 25 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 2.5Vdc 30 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 3.3Vdc 40 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 5.0Vdc 50 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 6.0Vdc 60 mVpk-pk External Capacitance 1 TM Without the Tunable Loop All CO, max 0 200 F ESR 0.15 m All CO, max 0 1000 F ESR 10 m All CO, max 0 5000 F Output Current All Io 0 3 Adc Output Current Limit Inception (Hiccup Mode ) All IO, lim 170 % Io,max Output Short-Circuit Current All IO, s/c 6.5 Adc ESR 1 m With the Tunable Loop TM (VO250mV) ( Hiccup Mode ) Efficiency (Vin=6V) VIN= 12Vdc, TA=25C IO=IO, max , VO= VO,set Switching Frequency 1 VO,set = 0.59Vdc 77.9 % VO, set = 1.2Vdc 82.5 % VO,set = 1.5Vdc 87.1 % VO,set = 1.8Vdc 88.9 % VO,set = 2.5Vdc 91.4 % VO,set = 3.3Vdc 93.0 % VO,set = 5.0Vdc 95.0 % VO,set = 6.0Vdc All fsw 95.8 600 % kHz TM External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as TM getting the best transient response. See the Tunable Loop section for details. LINEAGE POWER 3 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit Peak Deviation All Vpk 120 mV Settling Time (Vo<10% peak deviation) All ts 120 s Load Change from Io= 100% to 50%of Io,max: Co = 0.0 F Peak Deviation All Vpk 120 mV Settling Time (Vo<10% peak deviation) All ts 120 s Dynamic Load Response (dIo/dt=10A/s; VIN = VIN, nom; Vout = 1.8V, TA=25C) Load Change from Io= 50% to 100% of Io,max; Co = 0.0 F General Specifications Parameter Min Calculated MTBF (VIN=12V, VO=5V, IO=0.8IO, max, TA=40C) Telecordia Method Weight LINEAGE POWER Typ Max 9,518,320 2.9 (0.10) Unit Hours g (oz.) 4 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit 0.5 mA 1.0 12 V On/Off Signal interface (VIN=VIN, min to VIN, max; Open collector or equivalent signal referenced to GND) Logic High (On/Off pin open - Module ON) Input High Current All IIH Input High Voltage All VIH Logic Low (Module Off) Input Low Current All IIL 200 A Input Low Voltage All VIL -0.3 0.4 V All Tdelay 2 3 msec All Tdelay 2 3 msec All Trise 3 5 msec 0.5 % VO, set Turn-On Delay and Rise Times (IO=IO, max , VIN = VIN, nom, Vo to within 1% of steady state) Case 1: On/Off is enabled and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) Case 2: Input power is applied for at least one second and then On/Off input is set enabled (delay from instant at which On/Off is enabled until Vo=10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Output voltage overshoot o IO= IO, max; VIN = VIN, min to VIN, max, TA = 25 C Overtemperature Protection All 120 C Turn-on Threshold All 4.2 Vdc Turn-off Threshold All 4.1 Vdc Input Undervoltage Lockout LINEAGE POWER 5 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves The following figures provide typical characteristics for the Naos Raptor 3A module at 0.6Vout and at 25C. 85 4 75 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 80 Vin = 6V 70 Vin = 9V 65 Vin = 4.5V 60 0 0.5 1 1.5 2 2.5 LINEAGE POWER 35 45 55 65 75 85 IO (A) (500mAdiv) OUTPUT VOLTAGE OUTPUT CURRENT, VO (V(200mV/div) Figure 2. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (100s /div) VO (V) (200mV/div) VIN (V) (5V/div) Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=9V. OUTPUT VOLTAGE VO (V) (200mV/div) VON/OFF (V) (5V/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 O INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 AMBIENT TEMPERATURE, TA C Figure 1. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 3 OUTPUT CURRENT, IO (A) Figure 3. Typical output ripple and noise (VIN = 9V, Io = Io,max). 3 TIME, t (1ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 9V, Io = Io,max). 6 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 3A module at 1.2Vout and at 25C. 4 90 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 85 Vin = 4.5V 80 75 Vin = 14V Vin = 12V 70 65 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 85 AMBIENT TEMPERATURE, TA C OUTPUT VOLTAGE VO (V) (100mV/div) IO (A) (1Adiv) OUTPUT CURRENT, TIME, t (100s /div) VO (V) (500mV/div) VIN (V) (5V/div) Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. OUTPUT VOLTAGE VO (V) (500mV/div) VON/OFF (V) (5V/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 Figure 8. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 O Figure 7. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 OUTPUT CURRENT, IO (A) Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). 3 TIME, t (1ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 7 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 3A module at 1.8Vout and at 25C. 4 95 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 90 85 Vin = 4.5V 80 Vin = 14V Vin = 12V 75 70 65 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 85 AMBIENT TEMPERATURE, TA C OUTPUT VOLTAGE VO (V) (100mV/div) IO (A) (1Adiv) OUTPUT CURRENT, TIME, t (100s /div) VO (V) (500mV/div) VIN (V) (5V/div) Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. OUTPUT VOLTAGE VO (V) (500mV/div) VON/OFF (V) (5V/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 Figure 14. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 O Figure 13. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 OUTPUT CURRENT, IO (A) Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). 3 TIME, t (1ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 8 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves (continued) The following figures provide thermal derating curves for the Naos Raptor 3A module at 2.5Vout and at 25C. 4 100 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 90 Vin = 4.5V 85 Vin = 12V Vin = 14V 80 75 70 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 85 AMBIENT TEMPERATURE, TA C OUTPUT VOLTAGE VO (V) (200mV/div) IO (A) (5Adiv) OUTPUT CURRENT, TIME, t (100s /div) VO (V) (1V/div) VIN (V) (5V/div) Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. OUTPUT VOLTAGE VO (V) (1V/div) VON/OFF (V) (5V/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 Figure 20. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 O Figure 19. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 OUTPUT CURRENT, IO (A) Figure 21. Typical output ripple and noise (VIN = 12V, Io = Io,max). 3 TIME, t (1ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 9 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 3A module at 3.3Vout and at 25C. 4 100 90 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 Vin = 4.5V Vin = 12V 85 Vin = 14V 80 75 70 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 85 IO (A) (1Adiv) OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (100mV/div) Figure 26. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (100s /div) VO (V) (1V/div) VIN (V) (5V/div) Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. OUTPUT VOLTAGE VO (V) (1V/div) VON/OFF (V) (5V/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 O INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 AMBIENT TEMPERATURE, TA C Figure 25. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 OUTPUT CURRENT, IO (A) Figure 27. Typical output ripple and noise (VIN = 12V, Io = Io,max). 3 TIME, t (1ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 10 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 3A module at 5Vout and at 25C. 4 100 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 90 Vin = 14V Vin = 12V 85 Vin = 6.5V 80 75 70 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 IO (A) (1Adiv) OUTPUT CURRENT, VO (V) (100mV/div) Figure 32. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 O TIME, t (100s /div) OUTPUT VOLTAGE VO (V) (2V/div) VIN (V) (5V/div) Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE VO (V) (2V/div) VON/OFF (V) (5V/div) ON/OFF VOLTAGE TIME, t (1ms/div) 2 AMBIENT TEMPERATURE, TA C Figure 31. Converter Efficiency versus Output Current. TIME, t (1s/div) NC 25 OUTPUT CURRENT, IO (A) Figure 33. Typical output ripple and noise (VIN = 12V, Io = Io,max). 3 TIME, t (1ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 11 85 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Characteristic Curves The following figures provide typical characteristics for the Naos Raptor 3A module at 6Vout and at 25C. 4 100 90 Vin = 14V Vin = 12V 85 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 Vin = 9V 80 75 70 0 0.5 1 1.5 2 2.5 3 LINEAGE POWER 35 45 55 65 75 85 IO (A) (1Adiv) OUTPUT VOLTAGE OUTPUT CURRENT, VO (V) (100mV/div) Figure 38. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (100s /div) VO (V) (2V/div) VIN (V) (5V/div) Figure 40. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. OUTPUT VOLTAGE VO (V) (2V/div) VON/OFF (V) (5V/div) Figure 41. Typical Start-up Using On/Off Voltage (Io = Io,max). 1 AMBIENT TEMPERATURE, TA C INPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE OUTPUT VOLTAGE ON/OFF VOLTAGE TIME, t (1ms/div) 2 O Figure 37. Converter Efficiency versus Output Current. Figure 39. Typical output ripple and noise (VIN = 12V, Io = Io,max). NC 25 OUTPUT CURRENT, IO (A) TIME, t (1s/div) 3 TIME, t (1ms/div) Figure 42. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). 12 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Test Configurations Design Considerations CURRENT PROBE The Naos Raptor 3A module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR ceramic or polymer capacitors are recommended at the input of the module. Figure 46 shows the input ripple voltage for various output voltages at 3A of load current with 1x10 F or 1x22 F ceramic capacitors and an input of 12V. LTEST VIN(+) BATTERY 1H CIN CS 1000F Electrolytic 2x100F Tantalum E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. 80 Figure 43. Input Reflected Ripple Current Test Setup. COPPER STRIP VO (+) RESISTIVE LOAD 1uF . 10uF Input Filtering SCOPE COM Input Ripple Voltage (mVp-p) TO OSCILLOSCOPE 70 1x10uF 60 1x22uF 50 40 30 20 10 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 44. Output Ripple and Noise Test Setup. Rdistribution Rcontact Rcontact VIN(+) Output Voltage (Vdc) Figure 46. Input ripple voltage for various output voltages with 1x10 F or 1x22 F ceramic capacitors at the input (3A load). Input voltage is 12V. Rdistribution VO Output Filtering Rdistribution RLOAD VO VIN Rcontact Rcontact COM Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 45. Output Voltage and Efficiency Test Setup. VO. IO Efficiency = LINEAGE POWER VIN. IIN x 100 % The Naos Raptor 3A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with no external capacitors. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and polymer are recommended to improve the dynamic response of the module. Figure 47 provides output ripple information for different external capacitance values at various Vo and for a load current of 3A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified 13 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data sheet. 40 1x10uF 1x47uF 2x47uF 4x47uF Ripple(mVp-p) 30 External External External External Cap Cap Cap Cap 20 Feature Descriptions Remote On/Off The Naos Raptor 3A power modules feature an On/Off pin with positive logic for remote On/Off operation. If the On/Off pin is not being used, leave the pin open (the module will be ON, except for the -49 option modules where leaving the pin open will cause the module to remain OFF). The On/Off signal is referenced to ground. During a Logic High on the On/Off pin, the module remains ON. During Logic-Low, the module is turned OFF. MODULE 10 VIN 0 0.5 1 1.5 2 2.5 3 3.5 Output Voltage(Volts) 4 4.5 10K 5 Figure 47. Output ripple voltage for various output voltages with external 1x10 F, 1x47 F, 2x47 F or 4x47 F ceramic capacitors at the output (3A load). Input voltage is 12V. 30.1K R1 100K ON/OFF 2.2K ENABLE 2.2K 47K Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 5A in the positive input lead. As an option to using a fuse, no fuse is required, if the module is 1. powered by a power source with current limit protection set point less than the recommended protection device value, and 2. the module is evaluated in the end-use equipment. 47K GND Figure 48. Remote On/Off Implementation. Resistor R1 is absent in the -49Z option module. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The average output current during hiccup is 10% IO, max. Overtemperature Protection To provide protection in a fault condition, these modules are equipped with a thermal shutdown circuit. The unit will shut down if the overtemperature threshold of 130C is exceeded at the thermal reference point Tref. The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. LINEAGE POWER 14 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Table 2 Feature Descriptions (continued) Output Voltage Programming The output voltage of the Naos Raptor 3A module can be programmed to any voltage from 0.59dc to 6Vdc by connecting a resistor between the Trim+ and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 49. The Upper Limit curve shows that for output voltages of 0.9V and lower, the input voltage must be lower than the maximum of 14V. The Lower Limit curve shows that for output voltages of 3.8V and higher, the input voltage needs to be larger than the minimum of 4.5V. 16 Input Voltage (v) 14 12 Upper Limit 10 VO, set (V) Rtrim (K) 0.59 1.0 1.2 1.5 1.8 2.5 3.3 5.0 6.0 Open 2.89 1.941 1.3 0.978 0.619 0.436 0.268 0.219 By using a 0.5% tolerance trim resistor with a TC of 25ppm, a set point tolerance of 1.5% can be achieved as specified in the electrical specification. The POL Programming Tool available at www.lineagepower.com under the Design Tools section, helps determine the required trim resistor needed for a specific output voltage. 8 6 V IN(+) 4 V O(+) Vout Lower Limit 2 ON/OFF 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 Output Voltage (V) Figure 49. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Without an external resistor between Trim+ and GND pins, the output of the module will be 0.59Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: 1.182 Rtrim = k (Vo - 0.591) Rtrim is the external resistor in k Vo is the desired output voltage Table 2 provides Rtrim values required for some common output voltages. LINEAGE POWER LOAD TRIM 6 R trim GND Figure 50. Circuit configuration for programming output voltage using an external resistor. Voltage Margining Output voltage margining can be implemented in the Naos Raptor 3A modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 51 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details. 15 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Feature Descriptions (continued) Vo Rmargin-down MODULE Q2 Trim with an input voltage of 12V. Table 4 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 1000uF, again for an input voltage of 12V. The value of RTUNE should never be lower than the values shown in Tables 3 and 4. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values. Rmargin-up VOUT Rtrim RTUNE Q1 MODULE GND CTUNE Figure 51. Circuit Configuration for margining Output voltage. TRIM GND RTrim Monotonic Start-up and Shutdown The Naos Raptor 3A modules have monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Tunable LoopTM The Naos Raptor 3A modules have a new feature that optimizes transient response of the module called Tunable LoopTM. External capacitors are usually added to improve output voltage transient response due to load current changes. Sensitive loads may also require additional output capacitance to reduce output ripple and noise. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. To use the additional external capacitors in an optimal TM manner, the Tunable Loop feature allows the loop to be tuned externally by connecting a series R-C between the VOUT and TRIM pins of the module, as shown in Fig. 52. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module to match the filter network connected to the output of the module. Figure. 52. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 1.5A step load with Vin=12V. Vout Cext 5V 47F 3.3V 47F 2.5V 47F RTUNE 150 150 100 CTUNE 4700pF 4700pF 10nF V 57mV 57mV 44mV 1.8V 2x47F 75 1.2V 0.69V 3x47F + 3x47F 330F Polymer 47 47 22nF 33nF 120nF 31mV 23mV 12mV Table 4. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Cext 1x47F 2x47F 4x47F 6x47F RTUNE 150 75 47 47 47 CTUNE 4700pF 22nF 39nF 47nF 56nF 10x47F Recommended values of RTUNE and CTUNE are given in Tables 3 and 4. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 1.5A to 3A step change (50% of full load), LINEAGE POWER 16 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation. Airflow Direction Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel The test set-up is shown in Figure 53. The preferred airflow direction for the module is in Figure 54. Figure 54. Tref Temperature measurement location. Wind Tunnel 50.8 [2.00] PWBs Power Module 76.2 [3.0] 7.24 [0.285] Probe Location for measuring airflow and ambient temperature Air Flow Figure 53. Thermal Test Set-up. The thermal reference point, Tref used in the specifications of thermal derating curves is shown in Figure 54. For reliable operation this temperature should not exceed 120C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Post solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210C. For Pb solder, the recommended pot temperature is 260C, while the Pb-free solder pot is 270C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power technical representative for more details. Please refer to the Application Note "Thermal Characterization Process For Open-Frame BoardMounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures. LINEAGE POWER 17 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in.] Front View H = 4.8 [0.19] L = 3.29 [0.13] Side View Pin out LINEAGE POWER Pin Function 1 On/Off 2 VIN 3 GND 4 Vout 5 Trim+ 18 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (unless otherwise indicated) x.xx mm 0.25 mm [x.xxx in 0.010 in.] LINEAGE POWER 19 Data Sheet December 6, 2010 Naos Raptor 3A: Non-isolated DC-DC Power Modules 4.5 - 14Vdc input; 0.59Vdc to 6Vdc Output; 3A output current Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 5. Device Codes Device Code Input Voltage Range Output Voltage Output Current On/Off Logic Connector Type Comcodes NSR003A0X4Z 4.5 - 14Vdc 0.59 - 6Vdc 3A Positive SIP CC109130886 NSR003A0X4-49Z* 4.5 - 14Vdc 0.59 - 6Vdc 3A Positive SIP CC109138186 Z refers to RoHS-compliant product. * Special code, consult factory before ordering Asia-Pacific Headquarters Tel: +86.021.54279977*808 World Wide Headquarters Lineage Power Corporation 601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288)) www.lineagepower.com e-mail: techsupport1@lineagepower.com Europe, Middle-East and Africa Headquarters Tel: +49.89.878067-280 India Headquarters Tel: +91.80.28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents. (c) 2010 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved. LINEAGE POWER 20 Document No: DS06-124 ver. 1.11 PDF name: NSR003A0X_ds.pdf