Industrial Power Supplies TSP Series 72 - 600 Watt Innovative and Powerful Features! True Industrial Grade Design Rugged Metal Case for harsh industrial Environments For worldwide Use - Autoselect Input and international Safety Approvals Compliance to UL 1604 and IEC 60079-15 for hazardous Locations Model TSP 090-124N meets NEC Class 2 Industrial Operating Temperature Range: -25C to +70C Variable Output Voltage Low Output Ripple Indefinite Short Circuit, Overvoltage and Overtemperature Protection Power Good Signal Remote ON/OFF Wall Mounting (Opt.) Redundancy Module Buffer Module for Power Backup Battery Controller Module For DC-UPS 3 Year Product Warranty II3G UL 60950 UL 508C UL 1604 The TRACOPOWER TSP series is a new generation of high performance DIN-rail power spplies designed to work reliable also under difficult factory floor conditions. A high power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances makes these compact modules the best choice to power sensitive loads in industrial process control systems, machine tools or other demanding industrial application. Easy installation with pluggable screw terminal block and snap-on mounting on DIN-rails. For system applications all models offer a DC-Ok signal and external shut down function. Redundant operation with true power sharing is available as an option. With another option these power supplies can be extended to a perfect DC-UPS system with automatic battery management. The TSP series power supplies complies with the latest EMC standard for industrial environment as EN 61204-3. International safety approvals include IEC 60950 with CB-scheme, UL/cUL 60950 and UL508C. These power supplies comply also with IEC 60079-15 and UL 1604 for applications in hazardous locations. Models Model No. *Output Voltage (Vnom) **Output Current (Imax) Output Power (Pmax) TSP 070-112 12 VDC 6.0 A 72 W TSP 090-124 24 VDC 3.8 A 90 W TSP 090-124N 24 VDC 3.8 A 90 W TSP 140-112 12 VDC 12.0 A 144 W TSP 180-124 24 VDC 7.5 A 180 W TSP 360-124 24 VDC 15.0 A 360 W TSP 600-124 24 VDC 25.0 A 600 W * Output Voltage adjustable 12 - 14 VDC resp. 24 - 28 VDC **Max. current at Nominal Output Voltage http://www.tracopower.com Page 1 of 11 Industrial Power Supplies TSP Series 72- 600 Watt Product Features The Ultimate DIN - Rail Power Supply ! Remote on/off Control Output for true N+1 Redundancy or Battery Operation Jumper for Parallel Operation or Battery Charge Mode selectable by Jumper Rugged, Ultracompact Metal Case, Shock and Vibration to IEC 68-2 Multiple Output Terminals for easy Wiring Industrial Approval Package: IEC/EN 60950 UL/cUL 60950 UL 508C listed UL 1604 listed IEC/EN 60079-15 (ATEX 94/9EC) Dual Color Status Indicator LED Adjustable Output Voltage Convection Cooling, no internal fan, Thermal Overload Protection DC-OK Monitoring via Relay Contact and NPN Output Full CE Compliance incl. EN61000-3-2 Autorange Input for worldwide Use Self-locking DIN-rail fixing Latch Pluggable Screw Terminal Block for quick disconnect and easy Installation http://www.tracopower.com Page 2 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt Input Specifications Input voltage range Input voltage frequency Harmonic limits Holdup time Inrush current Recommended circuit breaker, characteristic C or fuse, slow blow type - TSP 070/090 - TSP 140/180 - TSP 360 - TSP 600 - TSP 070/090 - TSP 140/180 - TSP 360 - TSP 600 Efficiency 85-132 / 187-264 VAC autoselect output current derating at operation below 100 VAC - see graph B 47 - 63 Hz EN 61000-3-2, Class A (for limited output power) 20 ms min. (full load 115/230 VAC) 115 VAC 230 VAC < 12 A < 20 A < 13 A < 25 A < 16 A < 25 A < 25 A < 30 A 6.0 A 6.0 A 10.0 A 15.0 A 87% typ. Output Specifications Output voltage adj. range - 12 VDC models: - 24 VDC models: Regulation - Input variation - Load variation (10 - 100 %) Ripple and Noise (20MHz Bandwidth) Electronic short circuit protection Output overvoltage protection Overload protection Overtemperature protection Status indicator Power-Good signal - trigger threshold: - 12 VDC models: - 24 VDC models: - 12 VDC models: - 24 VDC models: - active output signal: - 12 VDC models: (reference to -Vout) - 24 VDC models: - relay output Max. capacitive load 12 - 14 VDC 24 - 28 VDC 0.5 % max. 0.5 % max. 100 mV pk-pk typ. (200 mV pk-pk max. at Imax) current limitation at Imax. constant current, automatic recovery 20V 35V electronic overload protection switch off at overtemperature, automatic restart dual color LED (green: DC ok, red: DC off) 9 - 11V 18 - 22V 11.0 V 1.0V / 60 mA max. 22.0 V 2.0V / 30 mA max. DC OK = contact closed (rated: 30VDC / 1.0A) unlimited General Specifications Operating temperature range Cooling Storage temperature Humidity (non condensing) Pollution degree Temperature coefficient Reliability, calculated MTBF Remote on/off - 25C...+70C max. (-13F...+158F) (derating see graph A on page 4) convection cooling, no internal fan - 25 C...+ 85 C (- 13F...+185F) 95 % rel. H max. 2 0.02 %/K >350'000h in acc. to IEC 61709 by ext. contact. DC on: -S contact open DC off: -S connectetd via 1Kohm to -Vout All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt General Specifications Isolation according to IEC/EN 60950, UL 60950, UL 508C Safety standards - Information technology equipment IEC/EN 60950, UL/cUL 60950 - Industrial control equipment UL 508C - Electrical equipment of machines EN 60204 - Electronic equipment for power installation EN 50178 - Control equipment for hazardous location IEC/EN 60079-15 (Zone 2), UL 1604 (Class I/II Div. 2 and Class III) - Safety transformers for SMPS EN 61558-2-8 - Limitet power source (model TSP 090-124N) EN 60950 sect. 2.5 and NEC Class 2 Safety approvals CB-Report as per IEC 60950 UL/cUL 60950 recognized, UL/cUL 508 listed ATEX 95/9EC, UL 1604 listed Safety class Degree of electrical protection 1 (IEC 536) Case protection Electromagnetic compatibility (EMC), Emissions - Conducted RI suppression on input - Radiated RI suppression IP 20 (IEC 529) EN 61000-6-3, EN 61204-3 EN 55011 class B, EN 55022 class B, EN 55011 class B, EN 55022 class B, Electromagnetic compatibility (EMC), Immunity - Electrostatic discharge (ESD) - Radiated RF field immunity - Electrical fast transient / burst immunity - Surge immunity - Immunity to conducted RF disturbances - Power frequency field immunity - Voltage dips EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV IEC / EN 61000-4-3 10 V / m IEC / EN 61000-4-4 2 kV IEC / EN 61000-4-5 2 kV / 4 kV IEC / EN 61000-4-6 10 V IEC / EN 61000-4-8 30 A / m IEC / EN 61000-4-11 Environment 3 axis, sine sweep, 10-55Hz, 1g, 1oct/min 3 axis, 15g half sine, 11ms - Vibration acc. IEC 60068-2-6; - Shock acc. IEC 60068-2-27 Enclosure material aluminium (chassis) / zinc plated steel (cover) Mounting for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) with wall mounting bracket - see page 10 pluggable screw terminals (plugs included) 2 terminals per output - DIN-rail mounting - Wall mounting (option) Connection Output Power Derating Output Power Derating vs Ambient Temperature A) 660 TSP 600-124 600 600 540 540 480 480 420 Power [W] Power [W] 660 B) TSP 360-124 360 300 240 TSP 600-124 420 TSP 360-124 360 300 240 TSP 140/180-124 180 120 TSP 140/180-124 180 120 TSP 070/090-124 60 0 Output Power Derating vs Input Voltage TSP 070/090-124 60 -10 0 10 20 30 40 Temperature [C] 50 60 70 0 85 90 100 110 115 132 Input Voltage [V] 187 230 264 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 4 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt Outline Dimensions TSP-REM360 Redundancy Module With this module and two power supplies of the TSP series (90,180 and 360W models) a highly reliable, true redundant power system can be configured without any additional components. This module enforces the equivalent sharing of the output current by each power supply. The system is fully redundant and provides the output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either, one power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15A each. Model Order code (includes terminal plugs) Input 2 x 24 VDC 2 x Control input TSP-REM360 Max Power per Input Output Voltage adjust Output Power max. 2 x 360 W 24 VDC (24 - 27 VDC) 360 W Function Diagram + DC IN_ TSP Connector Positions J1.2 J2.1 J2.2 + J1.1 J2.3 J2.4 _ Remote J4.1 J4.2 + J1.4 Output Load Volt adjust DC IN_ J1.3 J5.1 TSP Remote Drawing available soon REM Controller J5.2 Redundancy ok J3.1 J3.2 Alarm Specifications Operating temperature - derating above 40C (104F) - 25C...+70C max. (-13F...+158F) 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Redundancy OK signal trigger threshold at 18...22VDC, contact closed if one or both inputs failed Dimensions same as model TSP 090 (see page 8) http://www.tracopower.com Page 5 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt TSP-BCM24 Battery Control Module This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In case of a power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This achieves a long battery life time." The battery is protected against deep discharge. Mains power and the battery status are monitored regularly and failures indicated by corresponding LED's and alarm outputs. The module provides also an external ON/OFF input to switch-off both, power supply and battery. Model Order code (includes terminal plugs) Inputs Input Power max Output Voltage nom. *Output Power max. 360 W 24 VDC 360 W 24 VDC Power Supply and 24 VDC Battery TSP-BCM24 *reduce max. output current by battery charging current Function Diagram + DC IN_ TSP Remote Connector Positions J1.2 J2.1 J2.2 + J1.1 J2.3 J2.4 _ J1.4 + J1.3 _ J4.1 J4.2 Output Load Fuse Volt adjust 24V Battery Drawing available soon Battery Controller J3.1 1 1 1 ON/OFF J3.2 J3.3 J3.4 J3.5 J3.6 DC-OK BAT.-OK DC-OK input output J3.7 J3.8 Remote on/off J3.9 T J3.10 Temp. Sensing Specifications Operating temperature - derating above 40C (104F) - 25C...+70C max. (-13F...+158F) 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Battery protection over voltage, deep discharge, short circuit- and revers connection (built-in fuse) Status signals DC-OK input, DC-OK output, BAT OK all relay contact closed at status OK Rating per relay contact 30 VDC /0.36 A max. Dimensions same as model TSP 090 (see page 8) http://www.tracopower.com Page 6 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt TSP-BFM24 Buffer Module The TSP-BFM24 Buffer Module will hold the output voltage of a 24VDC power supply after brown outs or voltage dips of up to ten full 50Hz cycles. During this buffer period no deterioration of the 24VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 second and an opto-coupler signal is indicating the READY" condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an POWER FAIL" signal. The hold up time is typically 200ms at 25A and 4 seconds typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage. The operation modes of the module are indicated by a LED on the front panel also. The big advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product. Model Order code (includes terminal plugs) Operating Voltage Range TSP-BFM24 24...28VDC Buffer Time Output Power max. 200ms typ. @ 25A max. 4.0 s max. @1.2A Function Diagram 600 W Connector Positions Discharge Inhibit Charge TSP Volt adjust Load Active Voltage Detection Voltage Detection Ready Specifications Operating temperature - derating above 40C (104F) - 25C...+70C max. (-13F...+158F) 1.5%/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Buffer voltage adjustable, >1V below input voltage, min. 22VDC Charging 0.6A max. / 30s max. Status signals Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication Inhibit optocoupler input: 35V max. <5mA Dimensions same as model TSP 140 (see page 8) http://www.tracopower.com Page 7 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt Outline Dimensions 35.0 110.0 (1.38) (4.33) 38.0 (1.50) TSP 070/090 (TSP-REM360) (TSP-BCM24) DC OK DC ON 5.0 (0.20) 78.0 (3.07) 110.0 (4.33) O/P ADJ. 25.0 5.0 (0.98) (0.20) P/S P S Remote TSP 140/180 (TSP-BFM24) 110.0 (2.13) 0.5kg (1.0lb) Weight: 0.7kg (1.4lb) (4.33) 38.0 (1.50) 54.0 Weight: DC OK DC ON 25.0 14.5 (0.98) (0.57) S P 5.0 (0.20) 83.0 (3.27) 110.0 (4.33) O/P ADJ. Remote P/S Tolerances: 0.5 mm (0.02) http://www.tracopower.com Page 8 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt Outline Dimensions TSP 360 125.0 (3.15) (4.92) 46.0 (1.81) 80.0 DC OK DC ON 83.0 (3.27) 125.0 (4.92) O/P ADJ. 5.0 (0.20) PE N L 46.0 17.0 (1.81) (0.67) 25.0 25.0 (0.98) (0.98) Remote P S P/S Weight: 1.1kg (2.4lb) Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02) http://www.tracopower.com Page 9 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt Outline Dimensions TSP 600 P/S Remote P S 25.0 25.0 (0.98) (0.98) 105.0 30.0 (4.13) (1.18) 125.0 (6.50) (4.92) DC ON DC OK PE N 88.0 (3.46) 125.0 (4.92) 46.0 (1.81) 165.0 O/P ADJ. L Weight: 2.8kg (6.0lb) Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02) http://www.tracopower.com Page 10 of 11 Industrial Power Supplies TSP Series 72 - 600 Watt TSP-WMK Wall Mounting Bracket Ordercode of kit For models Content of kit TSP-WMK01 TSP 070, TSP 090, TSP 140, TSP 180 1 bracket type A incl. M4-screw (DIN 74-Af4) TSP-WMK02 TSP 360, TSP 600 2 brackets type B incl. M4-screws (DIN 74-Af4) 79.0 (3.11) Type A: TSP 070 TSP 090 39.5 (1.56) 4 x positioning holes TSP 140 TSP 180 8.0 (0.31) Drill an countersink for M4 (screw included) 12.0 12.0 (0.47) 55.0 (2.16) (0.47) 31.0 (5.06) o 4.3 (0.17) o 4.3 (0.17) 55.0 (2.16) 34.5 (1.36) 2.0 (0.08) 34.5 (1.36) Material: 3mm aluminium (finished) Tolerance: 0.1mm ( 0.004) 79.0 (3.11) TSP 360 30.0 (1.18) 96.0 (3.78) 25 (0.98) Type B: (0.47) Material: 3mm aluminium (finished) Tolerance: 0.1mm ( 0.004) TSP 600 155.0 (6.10) 62.5 (2.46) 12.0 4 x positioning holes 8.0 (0.31) Drill an countersink for M4 (screw included) 62.5 (2.46) 2.0 (0.08) 31.0 (5.06) o 4.3 (0.17) Dimensions: [mm] ( ) = Inch Specifications can be changed without notice Rev. 10/04 Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41-43311 4511 * Fax +41-43311 4545 * info@traco.ch * www.tracopower.com Page 11 of 11