203-1-1-62-203-1-1 - SENSATA TECHNOLOGIES

CSM_G7J_DS_E_6_2

Power Relay

G7J

A High-capacity, High-dielectric-strength,

Multi-pole Relay Used Like a Contactor

• Miniature hinge for maximum switching power for motor loads

as well as resistive and inductive loads.

• No contact chattering for momentary voltage drops up to 50%

of rated voltage.

• Withstanding more than 4 kV between contacts that are differ-

ent in polarity and between the coil and contacts.

• Flame-resistant materials (UL94V-0-qualifying) used for all in-

sulation material.

• Standard models approved by UL and CSA.

Refer to Safety Precautions for All Relays.

For the most recent information on models that have been certified for

safety standards, refer to your OMRON website.

Model Number Structure

■Model Number Legend

Ordering Information

■List of Models

12 3

G7J - - - 1. Contact Form

4A: 4PST-NO

3A1B: 3PST-NO/SPST-NC

2A2B: DPST-NO/DPST-NC

2. Terminal Shape

P: PCB terminals

B: Screw terminals

T: Quick-connect terminals

(#250 terminal)

3. Contact Structure

Z: Bifurcated contact

None: Single contact

Note: For bifurcated contact type,

output is 1NO (4PST-NO) or

1NC (3PST-NO/SPST-NC).

Whenyourorder,specifytheratedvoltage.

Mounting type Contact form

PCB mounting 4PST-NO G7J-4A-P, G7J-4A-PZ --- ---

3PST-NO/SPST-NC G7J-3A1B-P, G7J-3A1B-PZ --- ---

DPST-NO/DPST-NC G7J-2A2B-P --- ---

W-bracket

(see note)

4PST-NO --- G7J-4A-B G7J-4A-T, G7J-4A-TZ

3PST-NO/SPST-NC --- G7J-3A1B-B, G7J-3A1B-BZ G7J-3A1B-T, G7J-3A1B-TZ

DPST-NO/DPST-NC --- G7J-2A2B-B G7J-2A2B-T

PCB terminals Screw terminals Quick-connect

terminals

Note: These Relays need a W-bracket (sold separately) for mounting.

When ordering specify the voltage.

Example: G7J-4A-P 240 VAC

Rated coil voltage

G7J

PCB Terminals

PCB Terminals (Bifurcated Contact)

W-bracket Screw Terminals

Screw Terminals (Bifurcated Contact)

W-bracket Tab Terminals

(Bifurcated Contact)

Consult your OMRON representative for details on models not men-

tioned in this document.

■Accessories (Order Separately)

Application Examples

•Compressors for air conditioners and heater switching controllers.

•Switching controllers for power tools or motors.

•Lamp controls, motor drivers, and power supply switching control-

lers in copy machines, facsimile machines, and other office equip-

ment.

•Power controllers for packers or food processing equipment.

•Power controllers for inverters.

Contact form Model Rated voltage

4PST-NO G7J-4A-P 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

3PST-NO/

SPST-NC

G7J-3A1B-P 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

DPST-NO/DPST-

G7J-2A2B-P 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

Contact form Model Rated voltage

4PST-NO G7J-4A-PZ 200/240 VAC

24 VDC

3PST-NO/

SPST-NC

G7J-3A1B-PZ 200/240 VAC

12, 24 VDC

Contact form Model Rated voltage

4PST-NO G7J-4A-B 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

3PST-NO/

SPST-NC

G7J-3A1B-B 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

DPST-NO/

DPST-NC

G7J-2A2B-B 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

Contact form Model Rated voltage

3PST-NO/

SPST-NC

G7J-3A1B-BZ 200/240 VAC

12, 24 VDC

Contact form Model Rated voltage

4PST-NO G7J-4A-T 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

3PST-NO/

SPST-NC

G7J-3A1B-T 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

DPST-NO/

DPST-NC

G7J-2A2B-T 24, 50, 100/120,

200/240 VAC

12, 24, 48, 100 VDC

Contact form Model Rated voltage

4PST-NO G7J-4A-TZ 200/240 VAC

Name Model Applicable Relay

W-bracket R99-04 for G5F G7J-4A-B

G7J-3A1B-B(Z)

G7J-2A2B-B

G7J-4A-T(Z)

G7J-3A1B-T

G7J-2A2B-T

G7J

Specifications

■Coil Ratings

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with tolerances of +15%/–20% for AC rated current and

±15% for DC coil resistance. (The values given for AC rated current apply at 50 Hz or 60 Hz.)

2. Performance characteristic data are measured at a coil temperature of 23°C.

3. The maximum voltage is one that is applicable to the Relay coil at 23°C.

■Contact Ratings

Note: The values in parentheses indicate values for a bifurcated contact.

■Characteristics

Rated voltage Rated current Coil resistance Must-operate

voltage

Must-release

voltage

Max. voltage Power

consumption

AC 24 VAC 75 mA --- 75% max. of rated

voltage

15% min. of rated

voltage

110% of rated

voltage

Approx. 1.8 to

2.6 VA

50 VAC 36 mA ---

100 to 120 VAC 18 to 21.6 mA ---

200 to 240 VDC 9 to 10.8 mA ---

DC 12 VDC 167 mA 72 Ω10% min. of rated

voltage

Approx. 2.0 W

24 VDC 83 mA 288 Ω

48 VDC 42 mA 1,150 Ω

100 VDC 20 mA 5,000 Ω

Item Resistive load (cos φ = 1) Inductive load (cosφ = 0.4) Resistive load

Contact mechanism Double break

Contact material Ag alloy

Rated load NO: 25 A at 220 VAC (24 A at 230 VAC)

NC: 8 A at 220 VAC (7.5 A at 230 VAC)

NO: 25 A at 30 VDC

NC: 8 A at 30 VDC

Rated carry current NO: 25 A (1 A)

NC: 8 A (1 A)

Max. switching voltage 250 VAC 125 VDC

Max. switching current NO: 25 A (1 A)

NC: 8 A (1 A)

Contact resistance (see note 2) 100 mΩ max.

Operate time (see note 3) 50 ms max.

Release time (see note 3) 50 ms max.

Max. operating frequency Mechanical: 1,800 operations/hr

Electrical: 1,800 operations/hr

Insulation resistance (see note 4) 1,000 MΩ min. (at 500 VDC)

Dielectric strength 4,000 VAC, 50/60 Hz for 1 min between coil and contacts

4,000 VAC, 50/60 Hz for 1 min between contacts of different polarity

2,000 VAC, 50/60 Hz for 1 min between contacts of same polarity

Impulse withstand voltage 10,000 V between coil and contact (with 1.2 x 50 μs impulse wave)

Vibration resistance Destruction: 10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude)

Malfunction: NO:10 to 55 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude)

NC:10 to 26 to 10 Hz, 0.75-mm single amplitude (1.5-mm double amplitude)

Shock resistance Destruction: 1,000 m/s2

Malfunction: NO:100 m/s2

NC:20 m/s2

Endurance Mechanical: 1,000,000 operations min. (at 1,800 operations/hr)

Electrical: 100,000 operations min. (at 1,800 operations/hr) (see note 5)

Error rate (see note 6) 100 mA at 24 VDC (bifurcated contact: 24 VDC 10 mA)

Ambient temperature Operating: –25°C to 60°C (with no icing or condensation)

Ambient humidity Operating: 5% to 85%

Weight PCB terminal: approx. 140 g

Screw terminal: approx. 165 g

Quick-connect terminal: approx. 140 g

G7J

Note: 1. The above values are all initial values.

2. The contact resistance was measured with 1 A at 5 VDC using the voltage drop method.

3. The operate and the release times were measured with the rated voltage imposed with any contact bounce ignored at an ambient tem-

perature of 23°C.

4. The insulation resistance was measured with a 500-VDC megger applied to the same places as those used for checking the dielectric

strength.

5. The electrical endurance was measured at an ambient temperature of 23°C.

6. This value was measured at a switching frequency of 60 operations per minute.

■Approved Standards

The G7J satisfies the following international standards. Approval for some international markings and symbols are still pending, however, and in-

formation on them will be added when they are approved.

UL (File No. E41643)

CSA (File No. LR35535)

Note: *These ratings are bifurcated contact ratings.

Reference

UL approval: UL508 for industrial control devices

CSA approval: CSA C22.2 No. 14 for industrial control devices

VDE (File No. 5381UG)

Note: Add the suffix “-KM” to the model number when ordering.

Reference

VDE approval: EN60255-1-00: 1997

EN60255-23: 1996

Coil ratings Contact ratings Number of test

operations

24 to 265 VAC

6 to 110 VDC

NO contact 25 A 277 VAC, Resistive 30,000

25 A 120 VAC, General Use

25 A 277 VAC, General Use

25 A 240 VAC, General Use 100,000

1.5 kW 120 VAC, Tungsten 6,000

1.5 hp 120 VAC 1,000

3 hp 240/265/277 VAC

3-phase 3 hp 240/265/277 VAC 30,000

3-phase 5 hp 240/265/277 VAC

20FLA/120LRA 120 VAC

17FLA/102LRA 277 VAC

TV-10 120 VAC 25,000

25 A 30 VDC, Resistive 30,000

*1 A 277 VAC, General Use 6,000

NC contact 8 A 277 VAC, Resistive 30,000

8 A 120 VAC, General Use

8 A 277 VAC, General Use

8 A 30 VDC, Resistive

*1 A 277 VAC, General Use 6,000

Model Coil ratings Contact ratings

NO contact NC contact

G7J-4A-B(P) (T)

G7J-2A2B(P) (T)

G7J-3A1B-B(P) (T)

6, 12, 24, 48, 100 VDC

24, 50, 100 to 120, 200 to 240 VAC

25 A 240 VAC cosφ = 0.4

25 A 240 VAC cosφ = 1

25 A 30 VDC L/R ≥ 1

8 A 240 VAC cosφ = 0.4

8 A 240 VAC cosφ = 1

8 A 30 VDC L/R ≥ 1

G7J

KEMA (File No. 2001291.02)

Note: Add the suffix “-KM” to the model number when ordering.

*This rating is the bifurcated contact rating.

Reference

KEMA approval: EN60947-4-1 for contacts

Engineering Data

Model Coil ratings Contact ratings

NO contact

G7J-4A-B(P) (T) (Z)

G7J-2A2B(P) (T)

200 to 240 VAC Class AC1: 25 A at 220 VAC

11.5 A at 380 to 480 VAC

Class AC3: 11.5 A at 220 VAC and 8.5 A at 380

to 480 VAC

*Class AC1: 1 A at 220 VAC

G7J-3A1B-B(P) (T) (Z) 6, 12, 24, 48, 100 VDC

24, 50, 100 to 120, 200 to 240 VAC

300

5,000

3,000

1,000

700

500

100

300

 Maximum Switching Power

Switching voltage (V)Switching current (A)

220 VAC (NC contact)

220 VAC (NO contact)

 Endurance

Switching current (A)

Endurance (x103 operations)

AC resistive load

(cosφ = 1)

AC inductive load

(cosφ = 0.4)

(NC contact)

DC resistive

load (NO

contact)

DC resistive load

(NC contact)

AC resistive load

(cosφ = 1)

AC inductive load

(cosφ = 0.4)

(NO contact)

 Malfunctioning Shock

G7J-2A2B

Terminals upwards

Button downwards

A1 downwards

Button upwards

Shock direction

Not energized

Energized

A2 downwards

Terminals

downwards

Unit: m/s2

Number of samples: 5

Measurement conditions: Increase and decrease

the specified shock gradually imposed in ±X, ±Y,

and ±Z directions three times each with the Relay

energized and not energized to check the shock

values that cause the Relay to malfunction.

Criteria: There must not be any contact

separation for 1 ms or greater with a shock of

100 m/s2 imposed when the coil is energized or

with a shock of 20 m/s2 when the coil is not

energized.

G7J

Motor Load

 Ambient Temperature vs.

Must-operate and

Must-release Voltage

 Ambient Temperature vs.

Coil Temperature Rise

Number of Relays: 5

Must-operate voltage

Must-release voltage

Must-operate voltage

Must-release voltage

Number of Relays: 5

Ambient temperature (°C)

Must-operate and reset voltage (%)

Coil temperature rise (°C)Coil temperature rise (°C)

G7J 100 to 120 VAC

G7J 24 VDC

G7J-4A 100 to 120 VAC

G7J-4A 24 VDC

Item G7J-4A-P, G7J-3A1B-P, G7J-4A-B, G7J-3A1B-B, G7J-4A-T, G7J-3A1B-T

Load 3φ, 220 VAC, 2.7 kW (with a inrush current of 78 A and a breaking current of 13 A)

Endurance Electrical: 100,000 operations min.

G7J

Dimensions

Note: All units are in millimeters unless otherwise indicated.

35±0.1

7.6

55.2

4.3

43.2

Screw Terminals with W-bracket

Mounting Holes

G7J-4A-B, G7J-3A1B-B, G7J-3A1B-BZ, G7J-2A2B-B

Ten, M3.5

34.5 max.

51.5 max.

64 max.

Two, 4.5 dia. or M4

Quick-connect Terminals with W-bracket

G7J-4A-T, G7J-4A-TZ, G7J-3A1B-T, G7J-2A2B-T

34.5 max.

51.5 max.

64 max.

Two, 4.5 dia. or M4

Note: W-bracket is sold

separately.

Mounting Holes

PCB Terminals with PCB Mounting

Mounting Dimensions

G7J-4A-P, G7J-4A-PZ, G7J-3A1B-P, G7J-3A1B-PZ, G7J-2A2B-P

33.5

max.

51.5 max.

51 max.

20, 1.8

+0.1

dia.

G7J

35±0.1

44 4.4

9 29

A2 A1 A2 A1 A2 A1

43 42 41 42 41

33 34 33 32 31

23 24 23 24 23

13 14 13 14 13

 Terminal Arrangement/Internal Connections

 Accessories (Order Separately)

R99-04 W-bracket (for G5F)

G7J-4A-P

G7J-4A-B

G7J-4A-T

G7J-3A1B-P

G7J-3A1B-B

G7J-3A1B-T

G7J-2A2B-P

G7J-2A2B-B

G7J-2A2B-T

The coil has no polarity.

Two, 4.5 dia.

Note: Terminals 43 and 44 of the

G7J-4A-P(T) and contacts

41 and 42 of the

G7J-3A1B-P(B) are

bifurcated contacts.

Mounting Holes

Two, 4.5 dia. or M4

G7J

Safety Precautions

Refer to Safety Precautions for All Relays.

■Correct Use

Installation

PCB Terminal-equipped Relays weigh approximately 140 g. Be sure that

the PCB is strong enough to support them. We recommend dual-side

through-hole PCBs to reduce solder cracking from heat stress.

Mount the G7J with its test button facing downwards. The Relay may

malfunction due to shock if the test button faces upwards. Be careful

not to press the test button by mistake because the contacts will go

ON if the test button is pressed.

If the normal mounting direction is not used, carbides or powder from

contact abrasion that results from load switching will accumulate

inside the Relay. If the Relay is used past its endurance in this state,

insulation failure between circuits of different polarity or Relay burn-

ing may occur.

Be sure to use the test button for test purposes only.

The test button is used for Relay circuit tests, such as a circuit conti-

nuity test. Do not attempt to switch the load with the test button.

If a voltage is applied to the coil, the test button will retract in an ON

state (i.e., an excited state).

Micro Loads

The G7J is used for switching power loads, such as motor, trans-

former, solenoid, lamp, and heater loads. Do not use the G7J for

switching minute loads, such as signals. Use a Relay with a bifur-

cated contact construction for switching micro loads, in which case,

however, only SPST-NO or SPST-NC output is obtained.

Soldering PCB Terminals

Be sure to solder the PCB terminals manually only. In the case of

automatic soldering, some flux may stick to the test button and the

G7J. As a result, the G7J may malfunction.

The G7J is not of enclosed construction. Therefore, do not wash the

G7J with water or any detergent.

Connecting

Refer to the following diagram when connecting a wire with a screw

terminal to the G7J.

Allow suitable slack on leads when wiring, and do not subject the ter-

minals to excessive force.

Tighter the terminal screws with torque 0.78 to 1.18 N·m. Loose

screws result in disconnection of lead wire, malfunction or fire.

Faston Tabs

Do not impose excessive external force on the G7J in the horizontal

or vertical directions when inserting the G7J to the Faston receptacle

or pulling the G7J out from the Faston receptacle. Do not attempt to

insert or pull out more than one G7J Unit together.

Do not solder the tab terminals.

Note: Numbers in parentheses are for air feed use.

Operating Coil

Internal Connections of Coils

If a transistor drives the G7J, check the leakage current, and connect

a bleeder resistor if necessary.

The AC coil is provided with a built-in full-wave rectifier. If a triac,

such as an SSR, drives the G7J, the G7J may not release. Use the

Power MOS FET Relay in this case.

7.6

4.5

8.8

M3.5

Terminal Receptacle Housing

#250 terminal

(6.35 mm in

width)

AMP170333-1

(170327-1)

AMP170334-1

(170328-1)

AMP170335-1

(170329-1)

AMP172076-1: natural

AMP172076-4: yellow

AMP172076-5: green

AMP172076-6: blue

A2 A1

A1A2

DC coil

AC coil

In the interest of product improvement, specifications are subject to change without notice.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Terms and Conditions Agreement

Read and understand this catalog.

Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you

have any questions or comments.

Warranties.

(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship

for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron

disclaims all other warranties, express or implied.

(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT

NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER

ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE

PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.

Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the

Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at

Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or

replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount

equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,

repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products

were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate

modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall

not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or

electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,

recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above

warranty.

See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitation on Liability; Etc.

OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,

LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,

WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.

Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.

Suitability of Use.

Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the

combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable

third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself

is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,

system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product

with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.

NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE

QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,

AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE

OVERALL EQUIPMENT OR SYSTEM.

Programmable Products.

Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence

thereof.

Performance Data.

Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining

suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate

it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.

Change in Specifications.

Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our

practice to change part numbers when published ratings or features are changed, or when significant construction changes are

made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers

may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at

any time to confirm actual specifications of purchased Product.

Errors and Omissions.

Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is

assumed for clerical, typographical or proofreading errors or omissions.

2015.10

In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation

Industrial Automation Company

http://www.ia.omron.com/