Legacy Power Relays Catalog 2017 Contents Legacy Power Relays bb Series Overview3 bb 199 Series Relays 4 bb 725 Series Relays 9 bb 389F Series Relays14 bb 300 Series Relays 20 bb 92 Series Relays 23 bb 9A Series Relays26 bb Socket Accessories30 bb Application Data32 bb Selection Guide34 bb Website Guide35 2 Legacy Power Relays Series Overview Designed with heavy-duty contacts coupled with a specialized magnetic armature and coil to provide the necessary power handling, legacy power relays easily handle current loads of 20-50 A and can also switch currents as low as 100 mA. With multiple features as well as panel and DIN mounting options, these relays offer the performance and flexibility needed to improve design, expedite installation, and simplify testing of your application. Key Features bb Rated up to 50 A bb Socket compatible models available bb Blowout magnet options for high DC voltage switching bb Feature-rich covers, mounting options, and accessories to suit a multitude of applications Series Style 199 Open style 725 Plug-in, DIN and panel mount Terminals Contact Configuration Contact Current Motor Load Ratings Range (A) Page Screw SPST, SPDT, DPST, DPDT 40 to 50 2 hp at 120 to 600 Vac 50/60 Hz 4 25 to 30 SPST: 1.5 hp at 120 Vac 50/60 Hz; 3.0 hp at 277 Vac 50/60 Hz DPST: 1.0 hp at 120 Vac 50/60 Hz; 2.0 hp at 277 Vac 50/60 Hz 9 14 20 199 Series Relays Quick Connect and Screw SPST-NO, DPST-NO 725 Series Relays 389F Ice cube plugin and flange mount Quick Connect SPST, SPDT, DPDT, 3PDT 20 to 30 SPST/SPDT/DPDT: 1 hp at 120-200 Vac 50/60 Hz; 1.5 hp at 200-600 Vac 50/60 Hz; LRA/FLA: 98 A / 22 A at 120 Vac 50/60 Hz; 3PDT: 0.5 hp at 120-200 Vac 50/60 Hz; 300 Flange mount Quick Connect DPST-NO 30 1 hp at 120 Vac 50/60 Hz; 2 hp at 208-600 Vac 50/60 Hz 389F Series Relays 300 Series Relays 92 DIN and panel mount Quick Connect SPST-NO, DPST-NO 1 hp at 120 Vac 50/60 Hz; 3 hp at 240 Vac 50/60 Hz 30 92 Series Relays LRA/FLA: 96/22 A at 240 Vac (NO contacts, AC coil) 110/25 A at 240 Vac (NO contacts, DC coil) 23 1 hp at 125 Vac 50/60 Hz; 2 hp at 240 Vac 50/60 Hz 9A 9A Series Relays Panel mount Quick Connect SPST-NO 3 to 30 LRA/FLA: 98/22 A at 120 Vac 50/60 Hz (NO contact) 80/30 A at 240 Vac 50/60 Hz (NO contact) 30/12 A at 240 Vac 50/60 Hz (NC contact) 26 3 Legacy Power Relays Description 199 SPST-NO-DM, 40 A; SPDT, 40 A; DPST-NO, 40 A; DPDT, 40 A* Description The 199 series open type, heavy duty power relays offer high-capacity switching with high dielectric strength. Feature Benefit High-power contacts Increased contact ratings (up to 50 A, 2 hp) and electrical endurance; suitable for high-power switching applications Riveted construction Helps to increase the mechanical life of the relay Blowout magnet option Helps to increase DC voltage switching up to 500 V RoHS compliant Environmentally friendly; complies with the European Restriction of Hazardous Substances directive 199 Series Relay Rated Contact Current Contact Configuration SPST-NO-DM SPDT DPST-NO 40 A* DPDT Coil Voltage Coil Resistance () 120 Vac 12 Vdc 290 70 24 Vdc 290 48 Vdc 120 Vac 12 Vdc 24 Vdc 120 Vac 240 Vac 12 Vdc 24 Vdc 24 Vac 1200 290 70 290 290 1200 70 290 12 120 Vac 290 240 Vac 1200 12 Vdc 70 24 Vdc 290 110 Vdc 6000 Special Features Blowout Magnet Blowout Magnet Blowout Magnet Blowout Magnet Blowout Magnet Blowout Magnet Part Number Explanation Series: 199 Available Options: A = AC coil B = Blowout magnet D = Double make DY = Double break* Configuration: 1-999 = Arbitrary E = Pressure wire terminals* M = Auxiliary switch* X = Arbitrary * 50 A versions and additional options available. Call Customer Service for more information (847-441-2540). 4 Standard Part Number 199ADX-4 199DX-2 199DBX-3 199DX-3 199DBX-16 199AX-4 199X-2 199X-3 199AX-9 199AX-10 199X-7 199X-8 199AX-13 199ABX-14 199AX-14 199AX-15 199BX-12 199X-12 199BX-13 199X-13 199BX-14 199X-14 Legacy Power Relays Specifications 199 SPST-NO-DM, 40 A*; SPDT, 40 A; DPST-NO, 40 A; DPDT, 40 A* Specifications (UL 508) Part Numbers 199AX, 199X, 199ABX1, 199BX1 199ADX, 199DX, 199DYX, 199DBX1 Contact Configuration SPST, SPDT, DPST, DPDT SPST-DM, SPST-DB Contact Material Silver alloy Thermal (Carrying) Current 40 A Maximum Switching Voltage 600 V(rms) Rated Switching Current at Voltage Resistive: 4 0 A at 300 Vac 50/60 Hz; 5 A at 480 Vac 50/60 Hz; 5 A at 600 Vac 50/60 Hz; 40 A at 28 Vdc Contact Characteristics Resistive: 40 A at 12 A at 10 A at 40 A at 300 Vac 50/60 Hz; 480 Vac 50/60 Hz; 600 Vac 50/60 Hz; 28 Vdc Motor: 2 hp at 120-600 Vac 50/60 Hz Tungsten: 15 A at 120 Vac 50/60 Hz Pilot Duty: A600 Minimum Switching Requirement 1 A at 5 Vac/Vdc Coil Characteristics Coil Voltage Range2 6-600 Vac 50/60 Hz; 6-250 Vdc2 Operating Range (% of Nominal) 85%-110% (AC); 80%-110% (DC) Average Consumption (Maximum) 10 VA (AC); 4 W (DC) Drop-Out Voltage Threshold 10% (AC/DC) General Characteristics Electrical Life at Rated Load (Resistive) Refer to Table 3 on page 6 Maximum Operating Time (Response Time) 30 ms Dielectric Strength Between coil and contact: 2200 V Between coil and contact: 2200 V Between poles: 2200 V N/A Between open contacts: 1500 V Between open contacts: N/A Storage Temperature Range -55 to +100 C (-67 to +212 F) Operating Temperature Range -55 to +55 C (-67 to +131 F) Maximum Wire Capacity 10 AWG (5.3 mm) Terminal Tightening Torque 11-15 in-lb (1.2-1.7 N*m) Weight 227-312 g (8-11 oz) Agency Certifications UL Listed (E43641), CSA (168986), CE (per IEC 60947-1), RoHS Note: Actual product performance may vary depending on application and environmental conditions. 1 For ratings with blowout magnet, refer to Table 1 below. 2 For available standard coil voltages, refer to the standard part number table on page 4. Table 1: Additional DC Ratings with Blowout Magnet Load Voltage Contact Rating 110 Vdc 20 A 220 Vdc 8A 325 Vdc 4A 500 Vdc 2A Table 2: Auxiliary Switch Ratings (Non-Standard Option) Load Type Contact Rating Resistive Load 120/250 Vac (50/60 Hz) 10 A Motor Load 125/250 Vac (50/60 Hz) 0.25 hp Tungsten Load 125 Vac (50/60 Hz) 3A * 50 A versions and additional options available. Call Customer Service for more information (847-441-2540). 5 Legacy Power Relays Specifications (continued), Dimensions 199 SPST-NO-DM, 40 A*; SPDT, 40 A; DPST-NO, 40 A; DPDT, 40 A* Table 3: Contact Ratings and Electrical Endurance (per IEC 60947-1, 60947-4-1) Contact Ratings Load Voltage Frequency Load Type Estimated Electrical Endurance See Note(s) 40 A 300 V 50/60 Hz Resistive 50,000 cycles 1, 3 2 hp 120-600 V Motor 50,000 cycles 2, 3 15 A 120 V Tungsten 20,000 cycles 3, 4 A600 --- --- Pilot Duty 100,000 cycles 3 40 A 28 V DC Resistive 100,000 cycles 3 20 A 110 V 8A 220 V 4A 325 V 2A 500 V AC Load DC Load Notes: 1. Resistive AC load ratings are based on a power factor of 0.85-1.0. 2. Motor horsepower ratings are based on a power factor of 0.4-0.5, and an initial inrush current not exceeding six times the full-load current. 3. All ratings are based on applying the rated nominal power to the relay coil so as to provide a "clean" make and break that does not result in any contact chatter or multiple actuation of the contacts. 4. The tungsten rating is based on cold-filament inrush current not exceeding 15 times the rated steady-state lamp current. Dimensions -- inches (millimeters) DPDT--Long Base (shown w SPDT--Short Base (shown with optional Auxiliary Switch) 2.31 (58.8) 2.06 (52.4) 0.31 (8.0) 2.5 (63.6) 1.874 (47.60) 0.374 (9.50) 0.81 (20.7) 0.19 (4.8) 2.49 (63.2) 1.15 (29.3) 0.374 (9.50) SPST-NO-DM 1.874 (47.60) DPST-NO 1.98 (50.3) 1.95 (49.6) 2.5 (63.6) 1.874 (47.60) 2.49 (63.2) * 50 A versions and additional options available. Call Customer Service for more information (847-441-2540). 6 2.5 (63.6) 2.5 (63.6) 1.874 (47.60) Legacy Power Relays Dimensions (continued), Wiring Diagrams 199 SPST-NO-DM, 40 A*; SPDT, 40 A; DPST-NO, 40 A; DPDT, 40 A* Dimensions -- inches (millimeters) DPDT--Long Base (shown with optional Auxiliary Switch) 2.31 (58.8) 0.374 (9.50) 2.5 (63.6) 1.874 (47.60) 0.19 (4.8) 3.13 (79.4) 1.15 (29.3) DPST-NO 1.95 (49.6) 2.5 (63.6) 1.874 (47.60) 2.49 (63.2) Wiring Diagrams * 50 A versions and additional options available. Call Customer Service for more information (847-441-2540). 7 Legacy Power Relays Accessories 199 Metal Enclosure, 50-1289-1 Description The 50-1289-1 metal enclosure provides cover and protection as well as alternate wiring and mounting options. 50-1289-1 Shown with 199 Relay Description Function Weight For Use with Relays Packaging Minimum Standard Part Number Metal Enclosure Covers and protects relays Approx. 1 lb (16 oz) 199 Series Relays 1 50-1289-1 Dimensions -- inches (millimeters) Top View 0.215 Dia. (5.46) 2 Holes 4.5 (114.3) 4.125 (104.77) 1.875 (47.63) 2.0 (50.8) 1.12 (28.4) 8 5.22 (132.58) Bottom View 0.06 (1.52) 1.62 (41.2) 1.5 (38.1) 3.01 (76.58) 0.096 TYP. (24.4) Side View 3.38 (85.85) 3 Mounting Holes 0.218 2.5 (63.5) 14 Holes Tapped #8-32 0.88 Knock-Out Holes 2 Knock-Out Holes each end Legacy Power Relays Description 725 SPST-NO, 30 A; DPST-NO, 25 A Description The 725 series power relays offer high-capacity switching with high dielectric voltage resistance capabilities. Plug-In Socket Mount with full-feature cover Panel/DIN Mount with blade terminals Feature Benefit High ratings (up to 30 A, 3 hp) Meets demands for high power applications 4,000 V dielectric strength (coil to contacts) Helps withstand severe voltage surges and spikes which provides protection for surrounding circuits Multiple mounting options Helps to increase functionality and ease of use Full-feature cover (Plug-in socket mount) Offers push-to-test button, lock-down door, LED, flag indicators, and ID tag to simplify and expedite installation and testing Fingersafe cover (on relays with screw terminals) Helps prevent the operator from touching live circuits (IP20 degree of protection) Panel/DIN Mount with screw terminals Rated Contact Current Contact Configuration Coil Voltage Coil Resistance () Mounting Style 24 Vac 275 DIN and panel 120 Vac 5200 DIN and panel Plug-in (socket) 25 A DPST-NO 240 Vac 21000 DIN and panel 12 Vdc 75 DIN and panel 24 Vdc 300 DIN and panel Plug-in (socket) 24 Vac 275 DIN and panel Plug-in (socket) 120 Vac 30 A 5200 SPST-NO DIN and panel Plug-in (socket) 240 Vac 21000 DIN and panel 12 Vdc 75 DIN and panel 24 Vdc 300 DIN and panel Terminal Style Standard Part Number Blade terminals Screw terminals Blade terminals Screw terminals Blade terminals Blade terminals Screw terminals Blade terminals Screw terminals Blade terminals Screw terminals Blade terminals Blade terminals Screw terminals Blade terminals Blade terminals Screw terminals Blade terminals Blade terminals Screw terminals Blade terminals Screw terminals Blade terminals 725BXXBC3ML-24A 725BXXSC3ML-24A 725BXXBC3ML-120A 725BXXSC3ML-120A 725BXXBM4L-120A 725BXXBC3ML-240A 725BXXSC3ML-240A 725BXXBC3ML-12D 725BXXSC3ML-12D 725BXXBC3ML-24D 725BXXSC3ML-24D 725BXXBM4L-24D 725AXXBC3ML-24A 725AXXSC3ML-24A 725AXXBM4L-24A 725AXXBC3ML-120A 725AXXSC3ML-120A 725AXXBM4L-120A 725AXXBC3ML-240A 725AXXSC3ML-240A 725AXXBC3ML-12D 725AXXSC3ML-12D 725AXXBC3ML-24D Part Number Explanation Series: 725 Contact Arangement: AXX = SPST-NO BXX = DPST-NO Coil Voltage: Standard Features: 6A = 6 Vac M = Side pushbutton 12A = 12 Vac M4 = Lockable push button and flag 24A = 24 Vac Mount Option: L = LED indicator 48A = 48 Vac C3 = DIN/panel mount 120A = 120 Vac Null = Plug-in socket mount 240A = 240 Vac 6D = 6 Vdc 12D = 12 Vdc 24D = 24 Vdc 48D = 48 Vdc 110D = 110 Vdc Terminal Style: B = Blade (Plug-in or quick connect) S = Screw terminal 9 Legacy Power Relays Specifications 725 SPST-NO, 30 A; DPST-NO, 25 A Specifications (UL 508) Part Number 725AXX 725BXX Contact Configuration SPST-NO DPST-NO Contact Material Silver alloy Thermal (Carrying) Current 30 A Maximum Switching Voltage 300 V Current Ratings at Voltage Resistive: 30 A at 277 Vac 50/60 Hz, 6,000 cycles 30 A at 30 Vdc, 100,000 cycles Resistive: 25 A at 277 Vac 50/60 Hz; 25 A at 30 Vdc, 6,000 cycles Motor: 1.5 hp at 120 Vac 50/60 Hz; 3.0 hp at 277 Vac 50/60 Hz, 6,000 cycles Motor: 1.0 hp at 120 Vac 50/60 Hz; 2.0 hp at 277 Vac 50/60 Hz, 6,000 cycles Tungsten: 1.5 kW at 120 Vac 50/60 Hz, 6,000 cycles Tungsten: 1.3 kW at 120 Vac 50/60 Hz, 6,000 cycles Contact Characteristics Minimum Switching Requirement 25 A 100 mA at 5 Vdc (0.5 W) Coil Characteristics Coil Voltage Range1 6-240 Vac 50/60 Hz (All AC coils are rectified); 6-110 Vdc1 Operating Range (% of Nominal) 75%-110% (AC/DC) Average Consumption 2.5 VA (AC); 1.9 W (DC) Insulation System Per UL 508 Class B (130 C) General Characteristics Electrical Life at Rated Load See "Current Ratings at Voltage" Mechanical Life at No Load (Unpowered) 5,000,000 operations Operate Time at Nominal Coil Voltage 30 ms (max) Release Time at Nominal Coil Voltage 30 ms (max) Dielectric Strength Coil-contacts: 4,000 V (rms) Across open contacts: 2,000 V (rms) Pole-pole: 2,000 V (rms) (DPST-NO version only) Insulation resistance: 1,000 M at 500 Vdc (minimum) Operating Temperature Range -20 to +55 C (-4 to +131 F) Storage Temperature Range -55 to +100 C (-67 to +212 F) Quick Connect Terminals 0.25 x 0.031 in (6.35 x 0.80 mm) Screw Terminals Coil: M3.5 combination head; Contacts: M4 combination head Screw Terminal Torque Coil and load: 1.2 N*m (10.6 lb in) nominal; 2.3 N*m (20.3 lb in) maximum Screw Terminal Maximum Wire Gauge Load: 10 AWG (5.26 mm); Coil: 12 AWG (3.3 mm) Cover Protection Category IP20 (screw terminals only) Weight (Average) 120 g (4.2 oz) Agency Certifications UL Listed (E43641), CSA (168986), CE (per IEC 60947-1), RoHS Note: Actual product performance may vary depending on application and environmental conditions. 1 For available standard coil voltages, refer to the standard part number table on page 9. 10 Legacy Power Relays Dimensions, Wiring Diagrams 725 SPST-NO, 30 A; DPST-NO, 25 A Dimensions -- inches (millimeters) Plug-in Socket Mount (Blade Terminals) C3 - DIN/Panel Mount (Blade Terminals) 2.27 (57.6) 2 (50.8) 0.07 (1.8) 0.39 (10.0) 0.25 (6.3) 0.31 (8.0) 1.94 (49.4) 0.08 (2.0) 0.25 (6.3) 0.32 (8.0) 0.19 (4.9) 0.68 (17.2) 0.19 (4.9) 1.3 (33.1) (R2 1.3 (33.1) .3) 0.07 (1.8) 0.95 (24.1) 1.97 (50.0) .09 1.97 (50.0) R0 2.33 (59.1) 2.67 (67.7) C3 - DIN/Panel Mount (Screw Terminals) 9 (R 2.3 SPST-NO A2 0 13 4 A1 1 14 6 13 2 14 6 DPST-NO SPST-NO A2 0 A2 0 A1 1 13 4 1.3 (33.1) ) 0.07 (1.8) 0.95 (24.1) R0 .0 0.97 (24.6) 2.09 (53.2) 0.18 (4.5) Wiring Diagrams A2 0 13 2 A1 1 14 4 23 6 24 8 1.97 (50.0) 2.33 (59.1) 2.67 (67.7) 11 Legacy Power Relays Accessories 725 Socket, 70-725-1; Panel Mount Adapter, 16-725C1 Spring Clip, 16-725SC; Socket Modules, 70-ASM Description The 725 accessories create a complete system solution for all your application needs. The 70-725-1 socket offers an alternate installation option for plug-in models. The 16-725SC retention clip holds the relay securely in place while allowing quick and efficient installation and maintenance. 70-725-1 16-725SC 70-ASM 16-725C1 Relay Accessories Description Function For Use with Relays Packaging Minimum Standard Part Number Socket Panel Mount Adapter Offers an alternate installation option Provides additional panel mount option 725 Relays with plug-in socket mount cover 725 Relays with plug-in socket mount cover 10 10 70-725-1 16-725C1 Socket Accessories Description Socket Module* Spring Clip Function Coil Voltage For Use with Sockets Packaging Minimum Standard Part Number LED indicator 120/240 Vac/Vdc 24 Vac/Vdc 120 Vac/Vdc 240 Vac/Vdc 6-250 Vdc 240 Vac N/A 70-725-1 70-725-1 70-725-1 70-725-1 70-725-1 70-725-1 70-725-1 10 10 10 10 10 10 10 70-ASMLG-110/240 70-ASMM-24 70-ASMM-120 70-ASMM-240 70-ASMD-250 70-ASMR-240 16-725SC MOV suppressor Protection diode RC circuit Relay retention in high vibration conditions * Use of LED or RC socket module may increase coil power draw by up to 10%. See page 30 for more information. Socket Specifications (UL 508) Part Number 70-725-1 Number of Terminals 6 Nominal Voltage Rating 300 V Nominal Current Rating 30 A Dielectric Strength Between adjacent output terminals: 1600 V(rms); Output to input terminals: 1600 V(rms); Terminals to rail/chassis: 1600 V(rms) Temperature Range Operation: -40 to +55 C (-40 to +131 F); Storage: -40 to +105 C (-40 to +221 F) Protection Category (FingersafeTM) IP20 Internal Metal Tracks Copper alloy, tin plated Screw Terminals Steel, zinc-plated combination head Maximum Screw Torque 10.6 lb-in (1.2 N*m) Mounting Style 35 mm DIN rail Wire Connection Method Screw terminals Wire Size Solid Cu: o ne 10 AWG (6.0 mm) two 10-20 AWG (0.5-6 mm2) Stranded Cu: one or two 10-20 AWG (0.5-6.0 mm) Flammability Rating 94 V-0 Weight 2.4 oz (67 g) Agency Certifications UL Listed (E43641), CSA (168986), CE (per IEC 61810), RoHS 12 Relay Mounting Example Legacy Power Relays Dimensions, Wiring Diagram 725 Socket, 70-725-1; Panel Mount Adapter, 16-725C1 Spring Clip, 16-725SC; Socket Modules, 70-ASM Dimensions -- inches (millimeters) 70-725-1 16-725SC 0.67 (17.0) 2.787 (70.8) 1.406 (35.7) 2.717 (69.0) 0.925 (23.5) 2.09 (53.0) 0.28 (7.0) 0.93 (23.6) 1.73 (44.0) 1.39 (35.3) 2.126 (54.0) 0.15 (3.8) 16-725C1 0.04 (1.0) 0.78 (19.9) 1.06 (27.0) 2.12 (53.8) 0.24 (6.0) 1.02 (26.0) R0.16 (R4.1) x 0.14 (3.5) Deep 0.47 (11.9) R0.09 (R2.3) 0.2 (5.0) 0.39 (10.0) 0.3 (7.7) 1.58 (40.0) Wiring Diagram 70-725-1 13 14 2 14 13 23 24 4 6 8 IEC: NEMA: A2 0 A1 1 13 Legacy Power Relays Description 389F SPST, 30 A; DPDT, 20-25 A; SPDT, 25-30 A; 3PDT, 20 A Description The 389F series power relays offer a broad range of contact ratings along with a variety of mounting options and accessories, making it the ideal solution for a variety of application requirements. Plug-In (Socket) Cover Rated Contact Current 20 A Side Flange Cover Contact Configuration 3PDT DPDT 25 A SPDT SPDT-DM-DB 30 A SPST-NO-DM 14 Feature Benefit High-power contacts High contact ratings (up to 30 A, 1.5 hp) and long electrical endurance; suitable for high-power switching applications Ballast load ratings Ideal for lighting controls Multiple contact configurations Meets a wide variety of applications Socket mountable (plug-in cover only) Helps increase design and installation flexibility; allows the use of modules and other accessories RoHS compliant Environmentally friendly; complies with the European Restriction of Hazardous Substances directive Coil Voltage Coil Resistance () Cover Style Standard Part Number 12 Vac 17.7 24 Vac 72 120 Vac 1700 240 Vac 7200 12 Vdc 100 24 Vdc 400 24 Vac 72 120 Vac 1700 240 Vac 7200 12 Vdc 100 24 Vdc 400 24 Vac 120 Vac 240 Vac 12 Vdc 24 Vdc 24 Vac 120 Vac 240 Vac 12 Vdc 24 Vdc 24 Vac 120 Vac 240 Vac 12 Vdc 24 Vdc 72 1700 7200 100 400 72 1700 7200 100 400 72 1700 7200 100 400 Side flange Side flange Plug-in (socket) Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Plug-in (socket) Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange Side flange 389FXCXC1-12A 389FXCXC1-24A 389FXCXC-24A 389FXCXC-120A 389FXCXC1-120A 389FXCXC-240A 389FXCXC1-240A 389FXCXC-12D 389FXCXC1-12D 389FXCXC-24D 389FXCXC1-24D 389FXBXC-24A 389FXBXC1-24A 389FXBXC-120A 389FXBXC1-120A 389FXBXC-240A 389FXBXC1-240A 389FXBXC-12D 389FXBXC1-12D 389FXBXC-24D 389FXBXC1-24D 389FXAXC1-24A 389FXAXC1-120A 389FXAXC1-240A 389FXAXC1-12D 389FXAXC1-24D 389FXHXC1-24A 389FXHXC1-120A 389FXHXC1-240A 389FXHXC1-12D 389FXHXC1-24D 389FHXXC1-24A 389FHXXC1-120A 389FHXXC1-240A 389FHXXC1-12D 389FHXXC1-24D Legacy Power Relays Specifications 389F SPST, 30 A; DPDT, 20-25 A; SPDT, 25-30 A; 3PDT, 20 A Specifications Part Number 389FXAX, XBX 389FXCX 389FXHX, HXX Contact Configuration SPDT; DPDT 3PDT SPST-NO-DM; SPDT-DM-DB Contact Material Silver alloy Thermal (Carrying) Current 25 A 20 A 30 A Maximum Switching Voltage 600 V 300 V 600 V Rated Switching Current at Voltage (Conforming to IEC AC-1 and DC-1) NO and NC: 25 A at 250 Vac NO and NC: 15 A at 28 Vdc NO and NC: 20 A at 250 Vac NO and NC: 15 A at 28 Vdc NO and NC: 30 A at 250 Vac NO and NC: 30 A at 28 Vdc Current Ratings at Voltage (Conforming to UL) Resistive: 25 A at 300 Vac 50/60 Hz; 5 A at 600 Vac 50/60 Hz; 13 A at 28 Vdc, 100,000 cycles Resistive: 20 A at 150 Vac 50/60 Hz, 15 A at 250 Vac, 50/60 Hz 13 A at 28 Vdc, 50,000 cycles Resistive: 30 A at 300 Vac 50/60 Hz 10 A at 600 Vac 50/60 Hz 30 A at 28 Vdc, 100,000 cycles Motor: 1.5 hp at 200-240 Vac 50/60 Hz; 1 hp at 120-200 and 480-600 Vac3 50/60 Hz, 6,000 cycles Motor: 0.5 hp at 120-240 Vac 50/60 Hz; 6,000 cycles Motor: 1.5 hp at 200-600 Vac 50/60 Hz; 1 hp at 120-200 Vac 50/60 Hz, 6,000 cycles Contact Characteristics Pilot Duty: B600, 6,000 cycles FLA/LRA: 22/98 A at 120 Vac, 6,000 cycles Pilot Duty: B300, 6,000 cycles Ballast: 20 A, 150 Vac 50/60 Hz; 6.67 A at 277 Vac, 6,000 cycles Ballast: 20 A, 277 Vac 50/60 Hz, 6,000 cycles Minimum Switching Requirement Pilot Duty: A600, 6,000 cycles FLA/LRA: 22/98 A at 120 Vac, 6,000 cycles; 17/60 A at 300 Vac, 6,000 cycles3 Ballast: 25 A, 277 Vac 50/60 Hz, 6,000 cycles 100 mA at 5 Vdc Coil Characteristics Coil Voltage Range1 12-240 Vac 50/60 Hz; 12-24 Vdc1 Operating Range (% of Nominal) 85%-110% (AC); 80%-110% (DC) Average Consumption 2 VA (AC); 1.5 W (DC) Drop-out Voltage Threshold 10% minimum (AC/DC) General Characteristics Electrical Life at Rated Load2 100,000 operations for IEC AC-1, 50,000 operations for IEC DC-1 Mechanical Life at No Load (Unpowered) 5,000,000 operations Operate Time at Nominal Coil Voltage 20 ms (maximum) Dielectric Strength Between coil and contact: 2200 Vac; between poles: 2200 Vac; between contacts: 1600 Vac Operating Temperature Range -30 to +55 C (-22 to +131 F) Storage Temperature Range -30 to +85 C (-22 to +185 F) Weight (Average) 84 g (3.0 oz) Agency Certifications UL Listed (E164862), CSA (225619), CE (per IEC 60947-1), RoHS Note: Actual product performance may vary depending on application and environmental conditions. 1 For available standard coil voltages, refer to the standard part number table on page 14. 2 The NO and NC contacts were tested independently. 3 Break all lines for 1 hp at 600 Vac, 50/60 Hz. 3 For SPST-NO-DM version only. Part Number Explanation Series: 389F Contact Arangement: XAX = SPDT XBX = DPDT XCX = 3PDT XHX = SPDT-DM-DB HXX = SPST-NO-DM Cover Style: C = Plug-in socket mount C1 = Side flange mount Coil Voltage: 12A = 12 Vac 24A = 24 Vac 120A = 120 Vac 240A = 240 Vac 12D = 12 Vdc 24D = 24 Vdc 15 Legacy Power Relays Dimensions, Wiring Diagrams 389F SPST, 30 A; DPDT, 20-25 A; SPDT, 25-30 A; 3PDT, 20 A Dimensions -- inches (millimeters) Plug-in Cover Style [4.6] 0.22 1.36 [5.5] [4.7] 0.25 [0.8] 0.19 0.03 0.18 [37.8] [34.5] 1.49 [6.4] [3.6] 2.25 1.90 [57.1] [48.4] 0.14 Side Flange Cover Style [34.5] 0.16 [4.0] [8.7] [56.9] 0.63 [15.9] 0.34 [63.5] 2.50 1.36 [37.8] 2.24 [73.6] 2.90 1.49 0.30 [7.5] 0.30 [7.6] 0.22 0.31 [5.7] 0.44 [11.1] 0.44 [11.1] [7.8] Wiring Diagrams 7 11 A A1 B A2 SPDT 16 1 2 32 5 34 3 22 6 24 9 21 B A2 12 4 14 7 11 A A1 DPDT 1 12 4 14 7 11 A A1 2 32 5 34 8 31 3PDT 3 22 6 24 9 21 B A2 1 12 4 14 3 22 6 24 4 14 6 24 A A1 B A2 A A1 B A2 SPDT-DB-DM SPST-NO-(DM) NEMA IEC Legacy Power Relays Accessories 389F Socket, 70-788EL11-1 Description The 389F accessories create a complete system solution for all your application needs. 70-788EL11-1 70-ASM 16-750/788FT-1 16-788C1 16-DCLIP-1 and 16-700DIN Relay Accessories Description Function For Use with Relays Packaging Minimum Standard Part Number Socket Offers an alternate installation option 389F relays with plug-in (socket) cover 10 70-788EL11-1 Socket Accessories Description Socket Module* ID Tag/Label* Panel Mount Adapter Metal DIN Rail* DIN Rail Clip* Function Coil Voltage For Use with Sockets Packaging Minimum Standard Part Number LED indicator 120/240 Vac/Vdc 24 Vac/Vdc 120 Vac/Vdc 240 Vac/Vdc 6-250 Vdc 240 Vac N/A N/A N/A N/A 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 70-788EL11-1 10 10 10 10 10 10 10 10 20 10 70-ASMLG-110/240 70-ASMM-24 70-ASMM-120 70-ASMM-240 70-ASMD-250 70-ASMR-240 16-750/788FT-1 16-788C1 16-700DIN 16-DCLIP-1 MOV suppressor Protection diode RC circuit Identification of circuits in multi-relay applications Mounting socket to a panel Quick installation and removal of sockets Holds sockets firmly in place on DIN rail * Use of LED or RC socket module may increase coil power draw by up to 10%. See page 30 for more information. Socket Specifications (UL 508) Part Number 70-788EL11-1 Number of Terminals 11 Nominal Voltage Rating 300 V Nominal Current Rating 25 A Dielectric Strength Between adjacent output terminals: 3000 V(rms); Output to input terminals: 3000 V(rms); Terminals to rail/chassis: 3000 V(rms) Temperature Range Operation: -40 to +80 C (-40 to +176 F); Storage: -40 to +105 C (-40 to +221 F) Protection Category (FingersafeTM) IP20 Internal Metal Tracks Copper alloy, Tin plated Screw Terminals Steel, Zinc plated combination head Maximum Screw Torque 9.0 lb-in (1.0 N*m) Mounting Style 35 mm DIN rail; mounts to panel with 16-788C1 adapter Wire Connection Method Elevator terminals Wire Size Solid Cu: two 10-12 AWG (4.0-6.0 mm) Stranded Cu: two 10-12 AWG (4.0-6.0 mm) Flammability Rating 94V-0 Weight 3.39 oz (96 g) Agency Certifications UL Listed (E70550), CSA (40787), CE (per IEC 61984), RoHS Relay Mounting Example 17 Legacy Power Relays Dimensions 389F Socket, 70-788EL11-1 Dimensions -- inches (millimeters) 70-788EL11-1 2.48 (63) 3.7 (96) 21 31 11 9 8 7 24 34 14 6 5 4 22 32 12 3 2 1 3.62 (92) A2 7 IEC: NEMA: INPUT 1.4 (36) 16-788C1 Panel Mount Adapter for 70-788EL11 socket 0.06 Typ. (1.4) 0.17 Typ. (4.31) 0.256 (6.5) 0.12 (3.04) 1.39 Max. (35.3) 0.165 (4.19) 0.165 Typ. (4.19) 1.7 (43.18) 18 0.585 (14.95) 1.4 Max. (35.5) A1 2 Wiring Diagram Legacy Power Relays 389F Socket, 70-788EL11-1 Wiring Diagram 70-788EL11-1 21 31 9 8 7 24 34 14 11 6 5 4 22 32 12 3 2 1 3 6 9 2 5 8 B 1 NEMA IEC 4 7 A NC NO COM INPUT Module input B A2 INPUT Coil Bus Jumper A A1 INPUT 19 Legacy Power Relays Description 300 DPDT, 30 A Description The 300 series power relays offer high-amperage DPDT performance in a standard flange-mounting device. Combined with the optional blowout magnet feature, the 300 series is designed for high-voltage DC or AC switching. Side Flange Cover Rated Contact Current 30 A Top DIN Mount Cover Contact Configuration DPDT Feature Benefit High-power contacts High contact ratings (up to 30 A, 2 hp) and long electrical endurance; suitable for high-power switching applications Improved dielectric strength 4000 V(rms) between mutually isolated conductive elements and frame Increased spacing between stationary contact terminals Enables fully booted Quick Connect terminals 2 mm contact gap and 8 mm creepage and clearance Meets international requirements Blowout magnet option Ideal for DC voltage switching Coil Voltage Coil Resistance () Cover Style Standard Part Number 12 Vac 24 Vac 120 Vac 240 Vac 12 Vdc 13.5 54 1270 5400 57 24 Vdc 300 Side flange mount Side flange mount Side flange mount Side flange mount Side flange mount Side flange mount Side flange mount (with magnetic blowout) 300XBXC1-12A 300XBXC1-24A 300XBXC1-120A 300XBXC1-240A 300XBXC1-12D 300XBXC1-24D 300XBX69C1-24D Part Number Explanation Series: 300 Contact Arangement: XBX = DPDT Cover Style: C1 = Side flange mount Blowout Magnet: 69 = Blowout magnet 20 Coil Voltage: 12A = 12 Vac 24A = 24 Vac 120A = 120 Vac 240A = 240 Vac 12D = 12 Vdc 24D = 24 Vdc Legacy Power Relays Specifications 300 DPDT, 30 A Specifications (UL 508) Part Number 300XBX1 Contact Characteristics Contact Configuration DPDT Contact Material Silver alloy Thermal (Carrying) Current 30 A Maximum Switching Voltage 600 V Current Ratings at Voltage1 Resistive: 30 A at 300 Vac 50/60 Hz, 30 A at 28 Vdc, NO 100,000 cycles, NC 6,000 cycles; 15 A at 600 Vac 50/60 Hz, 100,000 cycles Motor: 1 hp at 120 Vac 50/60 Hz, 6,000 cycles; 2 hp at 208-600 Vac 50/60 Hz2, 6,000 cycles Pilot Duty: 5.5 A at 120 Vac 50/60 Hz, 6,000 cycles; 1.2 A at 600 Vac 50/60 Hz, 6,000 cycles Minimum Switching Requirement 500 mA at 5 Vdc Coil Characteristics Coil Voltage Range3 12-240 Vac 50/60 Hz; 12-24 Vdc Operating Range (% of Nominal) 85%-110% (AC); 80%-110% (DC) Average Consumption 3.4 VA (AC at 60 Hz); 2.3 W (DC) Drop-out Voltage Threshold 15% (AC); 10% (DC) General Characteristics Electrical Life at Rated Load 6,000 operations Mechanical Life at No Load (Unpowered) 5,000,000 operations Operate Time at Nominal Coil Voltage 20 ms Dielectric Strength Between coil and contact: 4000 Vac; Between poles: 2500 Vac; Between contacts: 2500 Vac Operating Temperature Range -40 to +55 C (-40 to +131 F) Storage Temperature Range -40 to +85 C (-40 to +185 F) Weight (Average) without blowout magnet: 85 g (3.0 oz) with blowout magnet: 95 g (3.4 oz) Agency Certifications UL (E164862), CSA (225619), RoHS Note: Actual product performance may vary depending on application and environmental conditions. 1 For additional ratings with blowout magnet, refer to Table 3 below. 2 Break all lines for 2 hp / 480-600 Vac, 50/60 Hz. 3 For available standard coil voltages, refer to the standard part number table on page 20. Table 3: Additional DC Ratings with Blowout Magnet Load Voltage Contact Rating 150 Vdc 5A 21 Legacy Power Relays Dimensions, Wiring Diagram 300 DPDT, 30 A Dimensions -- inches (millimeters) Side Flange Mount Cover 0.25x0.032 [6.40x0.81] Quick Connect Terminals With Solder Hole 0.07 [1.9] 1.36 [34.5] Max. Max. 1.49 [37.8] 0.18 [4.5] 0.63 [15.9] Max. 2.50 [63.5] Max. 1.90 [48.3] Max. Typ. 0.16 [4.0] Typ. 0.37 [9.5] Max. 2.90 [73.6] Wiring Diagram 1 2 3 4 5 6 A B DPDT 22 Max. Max. Legacy Power Relays Description 92 DPST-NO, 30 A; DPDT, 30 A (NO) / 3 A (NC) Description The 92 series power relays offer a small package size and features Class F insulation for a maximum coil temperature of 155 C (311 F). These power relays meet UL508 spacing and are directly DIN or panel mountable. 92S7A22D-24 Rated Contact Current Contact Configuration 30 A DPST-NO 30 A (NO) / 3 A (NC) DPDT 1 Feature Benefit Standard Class F insulation Allows for maximum coil temperature of 155 C (311 F) which is ideal for elevated temperature applications DIN and panel mount cover Mounts directly onto DIN rail or panel and provides flexibility to accommodate last minute design changes Sealed construction, vented To resist dust and debris in harsh environments Coil Voltage Coil Resistance () Standard Part Number 24 Vac 120 Vac 240 Vac 12 Vdc 24 Vdc 24 Vac 120 Vac 240 Vac 12 Vdc 24 Vdc 1701 42501 165001 86 350 1701 42501 165001 86 350 92S7A22D-24 92S7A22D-120 92S7A22D-240 92S7D22D-12 92S7D22D-24 92S11A22D-24 92S11A22D-120 92S11A22D-240 92S11D22D-12 92S11D22D-24 All AC coils are rectified. Part Number Explanation Series: 92 Cover: S = Dust cover Contact Configuration: 7 = DPST-NO 11 = DPDT Mounting Style: 22D = DIN rail and panel mount cover Coil Type: A = AC D = DC Coil Voltage: 12 = 12 V 24 = 24 V 120 = 120 V 240 = 240 V Note: Available coil voltages include 12 Vdc, 24 Vac, 24 Vdc, 120 Vac, and 240 Vac 23 Specifications Legacy Power Relays 92 DPST-NO, 30 A; DPDT, 30 A (NO) / 3 A (NC) Specifications Part Number 92S7 92S11 Contact Configuration DPST-NO DPDT Contact Material Silver alloy Contact Characteristics Thermal (Carrying) Current 30 A 30 A (NO); 3 A (NC) Maximum Switching Voltage 250 Vac / 28 Vdc (Conforming to IEC) Maximum Switching Voltage 300 Vac / 28 Vdc (Conforming to UL) Current Ratings at Voltage (NO) 30 A at 250 Vac; (Conforming to IEC) 25 A at 28 Vdc, 100,000 cycles (NO) 3 0 A at 250 Vac; 25 A at 28 Vdc, 100,000 cycles (NC) 3 A at 250 Vac; 3 A at 28 Vdc, 100,000 cycles Current Ratings at Voltage (NO) General Use: 30 A at 277 Vac, 100,000 cycles (NO) General Use: 30 A at 277 Vac, 100,000 cycles (Conforming to UL) Resistive: 20 A at 28 Vdc, 100,000 cycles Resistive: 20 A at 28 Vdc, 100,000 cycles Motor: 1.0 hp at 120 Vac; Motor: 1 .0 hp at 120 Vac; 3.0 hp at 240 Vac, 100,000 cycles 3.0 hp at 240 Vac, 100,000 cycles LRA/FLA : 96 A / 22 A @ 240 Vac (AC coil), 30,000 cycles; LRA/FLA : 96 A / 22 A @ 240 Vac (AC coil), 30,000 cycles; 110 A / 25.3 A @ 240 Vac (DC coil), 30,000 cycles 110 A / 25.3 A @ 240 Vac (DC coil), 30,000 cycles Pilot Duty: 720 VA / A300, 6,000 cycles Pilot Duty: 720 VA / A300, 6,000 cycles Short Circuit: 5000 A(rms) @ 240 Vac Short Circuit: 5000 A(rms) @ 240 Vac Tungsten: 10 A at 120 Vac 50/60 Hz, 25,000 cycles; Tungsten: 10 A at 120 Vac 50/60 Hz, 25,000 cycles; 6 A at 250 Vac 50/60 Hz, 25,000 cycles 6 A at 250 Vac 50/60 Hz, 25,000 cycles (NC) Resistive: 3 A at 277 Vac 6,000 cycles; 3 A at 28 Vdc 100,000 cycles Switching Capacity Maximum: 7500 VA / 840 W (when mounted with 13 mm gap between 2 relays); 6250 VA / 700 W (when mounted side by side without a gap) Minimum: 170 mW Minimum Switching Requirements 10 mA at 17 V Coil Characteristics Coil Voltage Range1 12-240 Vac2 50/60 Hz; 12-24 Vdc Operating Range (% of Nominal) 80%-110% Average Consumption 4 VA -20% / +10% (AC); 1.7 W -20% / +10% (DC) Drop-out Voltage Threshold 15% minimum (AC); 10% minimum (DC) General Characteristics Electrical Life at Rated Load Resistive load: 100,000 cycles, unless otherwise specified under "Current Ratings at Voltage" Inductive load: See load curves on page 25. Mechanical Life at No Load (Unpowered) 5,000,000 operations Operating Time (Response Time) at Nominal Coil Voltage 25 ms maximum Rated Impulse Withstand 4000 V (1.2 s / 50 s) Dielectric Strength Between coil and contact: 4000 Vac Between poles: 2000 Vac Between contacts: 1500 Vac Operating Temperature Range -40 to +55 C ( -40 to +131 F) Storage Temperature Range -40 to +85 C (-40 to +185 F) Vibration Resistance 1 mm (10-35 Hz) and 3 g-n (35-150 Hz) Shock Resistance 10 g-n (in operation) / 30 g-n (not in operation) Weight (Average) 0.082 kg (0.181 oz) Conformity to Standards IEC/EN 61810-1, UL 508, CSA C22-2 n14 Agency Certifications UL Listed (E164862), CSA (225619), CE (per IEC 60947-1), RoHS Note: Actual product performance may vary depending on application and environmental conditions. 1 For available standard coil voltages, refer to the standard part number table on page 23. 2 All AC coils are rectified. 24 Legacy Power Relays Specifications (continued), Dimensions, Wiring Diagrams 92 DPST-NO, 30 A; DPDT, 30 A (NO) / 3 A (NC) Specifications (continued) Electrical durability of contacts, IEC ratings Resistive load AC reduction coefficient for inductive load (depending on power factor cos ) Maximum switching capacity on DC resistive load 105 0 105 105 104 104 1 20 310 421 532 643 754 865 76 87 8 0,4 0,3 SwitchingSwitching capacity Switching (kVA) capacity capacity (kVA) (kVA) 0,6 0,5 0,4 0,4 10 10 1 1 1 0,3 0,3 0,6 1 0,041,6 1 10 Current c 0,6 0,5 Current c 1 0,8 Current c 0,6 0,5 1 0,8 Reduction coefficient 1 0,8 Reduction coefficient Reduction coefficient 106 106 0,1 0,60,4 0,4 0,2 0,2 0,2 0 5 55 6 66 0,1 0,1 28 500 218000502815510000 200 101050 250 15200 0 200 250 250 Voltage c Voltage Voltage c c Note: These curves are for reference only and are typical values only. Actual performance depends on the actual load, environment, duty cycle, and other conditions specific to the application. Dimensions -- inches (millimeters) 0.25 (6.3) 2.70 (68.5) 0.73 (18.48) 0.29 (7.4) 1.54 (39.05) 0.03 (0.8) 0.45 (11.48) 1.18 (30) 2.05 (52) 2.70 (68.5) 0.25 (6.3) 0.36 (9.05) 0.18 (4.5) 1.33 (33.7) 0.14 (3.6) 0.03 (0.8) 2.35 (59.8) 0.14 (3.6) 0.16 (4.15) 0.35 (8.85) 1.18 (30) 0.45 (11.48) 0.35 (8.85) DPDT (2 CO): 1.33 (33.7) 2.35 (59.8) DPST-NO (2 NO): 2.05 (52) 104 107 107 Durability (Number of operating cycles) 106 Durability (Number of operating cycles) 107 0.29 (7.4) Durability (Number of operating cycles) Durability (inductive load) = durability (resistive load) x reduction coefficient. 0.16 (4.15) 0.36 (9.05) 0.18 (4.5) 1.54 (39.05) Wiring Diagrams DPST-NO (2 NO): 6 6 2 2 14 14 24 24 DPDT (2 CO): 6 6 2 2 14 14 24 24 8 8 4 4 8 11 11 21 21 11 7 11 7 8 21 3 4 21 3 4 12 12 22 22 1 1 0 0 1 1 0 0 A1 A1 A2 A2 A1 A1 A2 A2 25 Legacy Power Relays Description 9A SPST-NO, 30 A; SPDT, 30 A (NO) / 15 A (NC) Description The 9A series power relays offer robust performance in applications such as HVAC, motor controls, and alarm systems. W9AS1D52 Rated Contact Current Contact Configuration 30 A SPST-NO 30 A (NO); 15 A (NC) SPDT Feature Benefit Standard Class F insulation Allows for maximum coil temperature of 40 C (284 F) which is ideal for high temperature applications FLA/LRA and hp ratings Capable of handling motor loads Ballast load ratings Suitable for lighting control applications Small package size Ideal for small spaces Standard Quick Connect terminals Simplifies and expedites installation Coil Voltage Coil Resistance () Standard Part Number 24 Vac 120 Vac 5 Vdc 12 Vdc 24 Vdc 24 Vac 120 Vac 240 Vac 5 Vdc 12 Vdc 24 Vdc 500 3000 25 144 576 500 3000 12100 25 144 576 9AS1A52-24 9AS1A52-120 9AS1D52-5 9AS1D52-12 9AS1D52-24 9AS5A52-24 9AS5A52-120 9AS5A52-240 9AS5D52-5 9AS5D52-12 9AS5D52-24 Note: PC mounting versions available. Call (847) 441-2540 for more information. Part Number Explanation Series: 9A Contact Material: 2 = Silver alloy Cover: S = Sealed dust cover Contact Configuration: 1 = SPST-NO 5 = SPDT 26 Coil Type: A = AC D = DC Mounting Style: 2 = PC mount 5 = Flanged panel mount Coil Voltage: 24 = 24 Vac 120 = 120 Vac 240 = 240 Vac 5 = 5 Vdc 12 = 12 Vdc 24 = 24 Vdc 110 = 110 Vdc Legacy Power Relays Specifications 9A SPST-NO, 30 A; SPDT, 30 A (NO) / 15 A (NC) Specifications (UL 508) Part Number 9AS1 9AS5 Contact Configuration SPST-NO SPDT Contact Material Silver alloy Thermal (Carrying) Current 30 A Maximum Switching Voltage 300 V Current Ratings at Voltage Resistive: 30 A at 240 Vac 50/60 Hz; 30 A at 28 Vdc, 100,000 cycles Resistive: 30 A at 240 Vac 50/60 Hz (NO); 15 A at 240 Vac 50/60 Hz (NC); 30 A at 28 Vdc (NO); 10 A at 28 Vdc (NC), 100,000 cycles Motor: 1 hp at 125 Vac 50/60 Hz; 2 hp at 240 Vac 50/60 Hz, 1,000 cycles Motor: 1 hp at 125 Vac 50/60 Hz (NO); 1/4 hp at 125 Vac 50/60 Hz (NC); 2 hp at 240 Vac 50/60 Hz (NO); 1/2 hp at 240 Vac 50/60 Hz (NC), 1,000 cycles FLA/LRA: 22/98 A (NO) at 120 Vac 50/60 Hz, 30,000 cycles; 30/80 A (NO) at 240 Vac 50/60 Hz, 30,000 cycles FLA/LRA: 22/98 A (NO) at 120 Vac 50/60 Hz, 30,000 cycles; 30/80 A (NO) at 240 Vac 50/60 Hz, 30,000 cycles; 12/30 A (NC) at 240 Vac 50/60 Hz, 30,000 cycles Ballast: 10 A at 277 Vac, 6,000 cycles Ballast: 10 A at 277 Vac (NO); 3 A at 277 Vac (NC), 6,000 cycles Pilot Duty: 470 VA, 6,000 cycles Pilot Duty: 470 VA (NO), 275 VA (NC), 6,000 cycles Contact Characteristics Minimum Switching Requirement 30 A (NO); 15 A (NC) 100 mA at 12 Vac, 5 Vdc Coil Characteristics Coil Voltage Range1 24-240 Vac 50/60 Hz; 5-24 Vdc1 Operating Range (% of Nominal) 80%-120% (AC); 75%-120% (DC) Average Consumption 2.8 VA (AC); 1 W (DC) Drop-out Voltage Threshold 10% (AC/DC) General Characteristics Electrical Life at Rated Load 100,000 cycles, unless otherwise specified under "Current Ratings at Voltage" Mechanical Life at No Load (Unpowered) 10,000,000 operations Operate Time at Nominal Coil Voltage 15 ms Dielectric Strength Between coil and contact: 2500 Vac; Between contacts: 1500 Vac Operating Temperature Range -40 to +55 C (-40 to +131 F) Storage Temperature Range -40 to +85 C (-40 to +185 F) Vibration Resistance 3 g-n, 10-55 Hz Shock Resistance 10 g-n Weight (Average) 33 g (1.16 oz) Agency Certifications UL Listed (E43641) Note: Actual product performance may vary depending on application and environmental conditions. 1 For available standard coil voltages, refer to the standard part number table on page 26. 27 Legacy Power Relays Dimensions, Wiring Diagrams 9A SPST-NO, 30 A; SPDT, 30 A (NO) / 15 A (NC) Dimensions -- inches (millimeters) 1.07 (27.30) 1.09 (27.70) Contact Terminals: 0.25 X 0.032 (6.35 X 0.81) Quick Connect Tab Terminals 0.071 (1.80) Radius for #6 screw Wiring Diagrams All diagrams are shown from top view SPST-NO 28 1.72 (43.80) 1.24 (31.60) 1.98 (50.22) NC NO COM Coil Terminals: 0.187 X 0.02 (4.75 X 0.508) Quick Connect Tab Terminals SPDT 0.08 (2.01) Legacy Power Relays Accessories 9A DIN Rail Adapter, 16-9ADIN-1 Description The 16-9ADIN-1 DIN rail adapter provides the mounting flexibility needed to mount the 9 A power relay in a panel board or control box. 16-9ADIN-1 Shown with 9 A relay Description Function For Use with Relays Packaging Minimum Standard Part Number DIN Rail Adapter Enables the 9A relay to be mounted directly to a DIN rail 9A series relays 10 16-9ADIN-1 Dimensions -- inches (millimeters) 1.41 (35.73) 0.47 (11.94) 2.57 (65.28) 1.075 (27.3) 0.465 (11.8) 1.09 (27.63) 29 Legacy Power Relays Description, Dimensions Socket Accessories Socket Modules, 70-ASM; Metal DIN Rail, 16-700DIN; DIN Rail Clip, 16-DCLIP; ID Tags/Labels, 16-750/788FT-1 Description Socket modules connect the circuit in parallel with the relay and coil when plugged into a socket. No additional wiring or tool is required. The modules fit within the maximum dimensions of both the relay and socket. ID Tags/Labels provide quick identification of circuits. 70-ASM 16-750/788FT-1 16-DCLIP-1 and 16-700DIN Function Coil Voltage Packaging Minimum Standard Part Number LED Indicator: Verifies that power is being supplied to the coil. Ideal for both AC and DC applications. Polarity sensitive for DC applications. 110/240 Vac/Vdc 10 70-ASMLG-110/240 Socket Module* MOV Suppressor: Protects by shunting potentially damaging electrical spikes away from the relay coil. Ideal for AC and DC Applications. 24 Vac/Vdc 120 Vac/Vdc 240 Vac/Vdc 10 10 10 70-ASMM-24 70-ASMM-120 70-ASMM-240 6-250 Vdc 10 70-ASMD-250 ID Tag/Label Metal DIN Rail DIN Rail Clip Protection Diode: Protects external drive circuitry from inductive voltages generated when removing coil voltage. DC applications only. Polarity sensitive. RC Circuit: Snubs back EMF of relay coil. Identification of circuits in multi-relay applications Quick installation and removal of sockets Helps to holds sockets firmly in place on the DIN rail 240 Vac N/A N/A N/A 10 10 20 10 70-ASMR-240 16-750/788FT-1 16-700DIN 16-DCLIP-1 Description *Use of LED and RC modules may increase coil power draw up to 10%. Dimensions -- inches (millimeters) 70-ASM Socket Modules 16-750/788FT-1 ID Tag/Label 1.37 (34.7) LED (only on LED modules) 0.47 (12) 1.60 Max. A2 30 1.2 (32) 0.384 (9.82) A1 0.55 (14.2) 1.07 (27.4) Legacy Power Relays Dimensions (continued), Wiring Diagrams Socket Accessories Socket Modules, 70-ASM; Metal DIN Rail, 16-700DIN; DIN Rail Clip, 16-DCLIP; ID Tags/Labels, 16-750/788FT-1 Dimensions -- inches (millimeters) 16-700DIN Metal DIN Rail 39.3 (1000) 0.3 (7.5 +0.0/-0.4) 1.377 +0.011/-0.007 (35 0.3) 1.0 (25.5) 0.19 (5) 0.99 (25) 0.39 (10) 0.039 (1 0.04) Note: The lips at base of DIN rail may or may not be present on DIN rail extrusions. 16-DCLIP-1 DIN Rail Clip 0.37 (9.4) 1.55 (39.5) 1.65 (42.0) 1.39 (35.5) 0.86 (22.0) 1.37 (34.7) 1.17 (29.7) Wiring Diagrams 70-ASM Socket Modules LED Indicator A2 70-ASMLG Protection Diode A2 70-ASMD + A1 + A1 A2 MOV Suppressor 70-ASMM A1 RC Suppressor A2 A1 70-ASMR 31 Application Data Legacy Power Relays Definition An electromechanical relay (EMR) is an electrically operated switch which enables current to flow through it on one circuit and can switch a current on and off on a second circuit. Power relays can handle higher power loads, and are typically rated at 20 A and above. Principle of Operation A simple electromechanical relay consists of a coil of wire surrounding an iron core, a yoke, a movable armature, and one or more sets of contacts. The armature is hinged to the yoke and mechanically linked to one or more sets of moving contacts. When an electric current is passed through the coil it generates a magnetic field that attracts the armature, and the consequent movement of the movable contact(s) either makes or breaks (depending on the configuration) with a fixed contact. When the current to the coil is switched off, a spring returns the armature to its original position. Types of Relay Contacts bb Normally open (NO) contacts connect the circuit when the relay is activated; the circuit is disconnected when the relay is inactive. It is also called a Form A contact or "make" contact. bb Normally closed (NC) contacts disconnect the circuit when the relay is activated; the circuit is connected when the relay is inactive. It is also called a Form B contact or "break" contact. bb Change-over (C/O), or double-throw (DT), contacts control two circuits: one normally open contact and one normally closed contact with a common terminal. It is also called a Form C contact or "transfer" contact ("break before make"). Contact Configurations bb SPST - Single Pole Single Throw is used for normally open (SPST-NO) and normally closed contacts (SPST-NC). bb SPDT - Single Pole Double Throw is sometimes referred to as single change-over or 1 C/O. bb DPST - Double Pole Single Throw has two pairs of terminals making it equivalent to two SPST switches or relays actuated by a single coil. The contacts may be normally open (DPST-NO) or normally closed (DPST-NC). bb DPDT - Double Pole Double Throw is sometimes referred to as two change-over or 2 C/O. The "S" (Single Pole) or "D" (Double Pole) may be replaced with a number, indicating multiple poles. For example 4PDT indicates a four pole double throw relay. EMREMR Diagram COIL MAGNETIC COUPLING ARMATURE 32 MECHANICAL CONTACTS Application Data (continued) Legacy Power Relays Advantages Relays are used where it is necessary to control a circuit by a low-power signal (with complete electrical isolation between control and controlled circuits), or where several circuits must be controlled by one signal. The advantages of power relays include: bb Can withstand current surges and voltage spikes bb Higher dielectric strength provides better line to load separation bb Broad contact current range available, from 100 mA to 50 A bb Multiple poles available to control separate voltages and circuits simultaneously bb Various contact configurations also available, including normally open (NO or Form A), normally closed (NC or Form B), double throw (DT or Form C), double make (DM), and double break (DB) bb Wide ambient temperature range bb No leakage current or ON-state voltage drop Applications Designed with heavy-duty contacts coupled with a specialized magnetic armature and coil to provide the necessary power and contact force, legacy Power Relays easily handle current loads of 20-50 A. With multiple features as well as panel and DIN mounting options, these relays offer the performance and flexibility needed to improve design, expedite installation, and simplify testing of your application. Typical Examples of Power Relay Applications Automation Panels Food & Beverage Process controls, motor controls, standby lighting Commercial/industrial cooking equipment, filtration systems, bottling, chillers, convection ovens Packaging Machinery Lighting Control Conveyor motors, food processors, product/shrink wrap, solenoid controls Traffic signal systems, motorway information systems, theatrical lighting, ballast lighting Power Supplies Material Handling Universal power supplies, battery backup systems Motor control, conveyor controls HVAC & Refrigeration Appliances Anti-condensation equipment, compressor controls, blower controls, motorized duct/vent controls Air conditioners, water heaters, portable heaters, spa controls, water pumps 33 Selection Guide Legacy Power Relays A Complete Range of Power Relays Depending on the application, the legacy line of power relays offers a number of advantages, including high contact ratings (up to 50 A), feature-rich covers, mounting options and accessories to suit a multitude of applications. Selecting a Power Relay The list below is an example of the specifications to look for when selecting a power relay. Contract rating(s): __________________ Contact configuration: __________________ Mounting style: __________________ Coil voltage __________________ Features and Accessories __________________ Use the catalog specifications or online parametric search to determine a recommended part number (www.serelays.com). 34 Website Guide Legacy Power Relays The Schneider Electric Relays website (www.serelays.com) is designed to enable users to easily find the proper relay to fit design requirements and to help simplify and shorten workflow. Easily find the proper relay to fit design requirements b Online Catalog Find the right product by choosing specifications, compare products side-byside, and view technical specifications, 2D and 3D drawings, and associated accessories. b Cross Reference Search Search our comprehensive database to identify products by manufacturer and part number, and link directly to part specifications. b 3D CAD Library View, email, download, or insert a file directly into your open CAD software pane. Choose from 18 different file formats. 3D Models b Order Free Samples Schneider Electric offers free samples as a courtesy to individuals and companies evaluating our products for their designs and applications. Sample orders are subject to approval. Simplify and shorten workflow b Interactive Tools View interactive demonstrations, such as our Time Delay Relay Interactive Demo (left) which visually demonstrates the ten different timing functions offered on legacy time delay relays. b Distributor Inventory Search Search authorized distributors' current Schneider Electric inventory and buy online. (Buy online not available for all distributors). Time Delay Relay Demo 35 Schneider Electric USA, Inc. 200 N. Martingale Rd. Schaumburg, IL 60173 Tel: 847-441-2540 www.serelays.com Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. (c) 2011-2017 Schneider Electric. All Rights Reserved. Schneider Electric and Square D are trademarks and the property of Schneider Electric SE, its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners. 8501CT1003R01/17, 01/2017 Replaces 8501CT1003R07/15 dated 11/2015