PRODUCT SPECIFICATION Ll. SCOPE L.l. Content This specification covers performance, tests and quality requirements for AMP* Micro-Strip board to board right angle and vertical connector family. These assemblies accommodate a variety of printed circuit board thicknesses. Plug assemblies are loaded with .015 inch square male Micro-Strip contacts which mate with receptacle assemblies loaded with female Micro-Strip contacts. 1.2. Qualification When tests are performed on subject product line, procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, latest edition of the document applies. In the event of conflict between requirements of this specification and product drawing, product drawing shall take precedence. In the event of conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.1. AMP Documents A, 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) Cc. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or Commercial Documents D. 1114-11005: Application Specification E, 501-235: Test Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawing. * Trademark Product Code: 7449 BY AMP INCORPORATED ALL RIGHTS RESEAVED, COPYRIGHT 12983 CONTROLLED DOCUMENT This specification is a controlled document per AMP Specification 102-21. It is subject to change and Corporate Standards should be contacted for latest revision. AMP AMP incorporated Harrisburg, PA 17105-3608 iiffa/ $f Lryry in| 108-1272 | |"s me f O | Release per EC Sp by, PAGE CONNECTOR, MICRO-STRIP, 0010-1681-93 1 OF BOARD TO BOARD LTR REVISION RECORD APP | DATE 83,2. Materials A. Contact: Phosphor bronze or beryllium copper, selective gold over nickel plating B. Housing: High temperature thermoplastic, liquid crystal polymer 3.3. Ratings A. Voltage: 30 volts alternating current B. Current: See Figure 2 for applicable current carrying capability Cc. Temperature: -65 to 125C 3.4. Performance and Test Description Product is designed to meet electrical, mechanical and environmental performance requirements specified in Figure 1. All tests are performed at ambient environmental conditions per AMP Specification 109-1 unless otherwise specified. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of Visual, dimensional and product drawing and AMP functional per applicable Spec 114-11005. quality inspection plan. ELECTRICAL Termination resistance, Vertical signal: Subject mated contacts dry circuit. 20 milliohms maximum assembled in housing to initial. 50 mv open circuit at 100 AR 7 milliohms maximum. ma maximum. See Figure 4. G d bus: nov esdace AMP Spec 109-6-1. 10 milliohms maximum initial. AR 4 milliohms maximum. Right angle signal: 25 milliohms maximum initial. AR 7 milliohms maximum. Extended M~bus signal: 40 milliohms maximum initial. AR 7 milliohms maximun. Dielectric withstanding 500 vac at sea level. Test between adjacent voltage, No breakdown or signal contacts and flashover. between signal contacts and ground contacts of mated connector ' assemblies. AMP Spec 109-29-1. Figure 1 (cont) ABRAF s AMP Incorporated - Harrisburg PA 17105-3608 1 08 1 272Test Description Insulation resistance. Requirement 5000 megohms minimun. Procedure Test between adjacent signal contacts and between signal contacts and ground contacts of mated connector assemblies. AMP Spec 109-28-1. Temperature rise vs current. 30C maximum temperature rise at specified current. Measure temperature rise vs current. See Figures 2 and 4. AMP Spec 109-45-1. MECHANICAL Vibration, random. No discontinuities greater than 1 microsecond. See Note {a}. Subject vertical and right angle connectors to 11.6 G's rms. See Figure 5. AMP Spec 109-21-5, Test Level D, Duration 15 minutes. Subject extended Mbus connectors to 10-500 Hz. See Figure 5. AMP Spec 109-21-7, Test level F, Duration 15 minutes. Physical shock. No discontinuities greater than 1 microsecond. See Note (a). Subject mated connectors to 50 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 tetal shocks. See Figure 5. AMP Spec 109-26-1. Mating force. 8 pounds maximum per 1 inch of connector. (1 inch equals 40 signal and 2 ground contacts) Measure force necessary to mate connector ' assemblies using free floating fixtures at rate of 1 inch per minute. AMP Spec 109-42, Gondition A. Unmating force. 2 pounds minimum per 1 inch of connector. (1 inch equals 40 signal and 2 ground contacts) Measure force necessary to unmate connector assemblies at rate of 1 inch per minute. ; AMP Spec 109-42, Condition A. Figure 1 (cont) ARAP ANP Incorporated ARIAD 404 An ORFS Ak BE Harrisburg, PA 17105-3608 PAGE |NO 108-1272 ol B REV | LOCTest Description ________________ Durability. Requirement See Note (a). Procedure Mate and unmate connector assemblies for 50 cycles at maximum rate of 600 eycles per hour. AMP Spec 109-27. ENVIRONMENTAL Thermal shock. See Note (a). Subject mated connectors to 5 cycles between -65 and 125C, AMP Spec 109-22. Humidity-temperature eyecling. See Note (a). Subject mated connectors to 10 humidity temperature cycles between 25 and 65C at 95% RH. AMP Spec 109-23-3, Condition B. Mixed flowing gas. See Note (a). Subject mated connectors to environmental class III for 20 days. AMP Spec 109-85-3. Temperature life. See Note (a). Subject mated connectors to temperature life at 105C for 500 hours. AMP Spec 109-43. (a) Shall meet visual requirements, Figure 1 (end) show no physical damage and shall meet requirements of additional tests as specified in Test Sequence in Figure 3. AME? AMP Incorporated Rarrisburg, PA 17105- PAGE [NO 3608 4 108-1272 ole l REV | LOC10.5 AMPERES _ (BASE} RATED CURRENT Ct TT n_ rd? 10 99 30 49 SO 69 79 go 90 100 110 799125 AMBIENT TEMPERATURE ( C} MAXIMUM OPERATING TEMPERATURE Figure 2A Current Carrying Capability Loading Configuration Vertical, Low Right Angle] Vertical, Extended Profile Connector| Connector Profile Connector Single .99 1.0 1.0 (1 bus contact) 40% .87 .87 91 (2 bus contacts) 100% .87 .87 91 (5 bus contacts) 50% signal contacts at l .72 . 68 .68 ampere, temperature rise at 100% bus contact Note: To determine acceptable current carrying capacity for percentage connector loading, use Multiplication Factor (F) from above chart and multiply it times Base rated Current for a single circuit at maximum ambient operating temperature as shown in Figure 2A. Figure 2B Current Rating oO IVE AMP Incorporated - ~ Harrisburg PA 17105-3608 1 08 1272 AbD 45675 44 ASST 4A Se3.6. (a) (b) (c) (d) 4.1. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 2 3 Test Sequence >) Examination of product 1 9] 1 9 ]1,8 Termination resistance, dry cireuit | 3,7 2,7 Dielectric withstanding voltage 3,7 Insulation resistance 2,6 Temperature rise vs current 3,8 Vibration 5 6(c) Physical shock 6 Mating force 2 Unmating force 8 Durability 4 Thermal shock 4 Humiditytemperature cycling 5 Mixed flowing gas 4(d) Temperature life 5 See Para 4.1.4. Numbers indicate sequence in which tests are performed. Discontinuities shall not be measured. Energize at 18C level for 100% loadings as determined in AMP Specification 109-151. Precondition samples with 10 cycles durability. Figure 3 QUALITY ASSURANCE PROVISIONS Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test group 1 shall consist of 5 connectors each of the minimum and maximum sizes available. Test groups 2 and 3 shall consist of 5 connectors each. All tests requiring individual contact measurements shall be conducted on 30 contacts randomly selected over the 5 connectors. Test groups 1 and 2 shall be mounted on printed circuit boards designed to accommodate vibration and physical shock fixturing providing a series circuit for all contacts with access to measure termination resistance. Test group 3 shall not be printed circuit board mounted. Each sample shall consist of a plug and receptacle assembly. ml ARAF = AMP incorporated " 108-1272 Harrisburg, PA 17105-3608B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 3. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4, Quality Conformance Inspection Applicable AMP quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. Voltage Probe rm a TCE - \ = =] Voltage Probe AL HE a . vuyVy pn Power . a ee Supply Power Supply Figure 4 Resistance & Temperature Measurement Points PAGE [NO REV | LOC y.\ AMP Incorporated . mP Harrisburg. PA 17105-3608 1 08 1272 OolBp pheaMmanea am mseRIGID SUPPORT PUPP ORT a 777 ACC CONNECTOR 3 SD wy af | | f ~<q-- f poy ) oon 7 ry ZA i or 77 RIGHT ANGLE RIGID SUPPORT .50 es i pe i A SUPPORT ai/7 NTN Y Vi r Vi t ar _f VERTICAL Figure 5 Mounting & Clamping Location For Vibration & Physical Shock PAGE [NO ARAP _ AMP incorporated Harrisburg, PA 17105-3608 AARP 1984149 DOE IA OF 8 108-1272 o|g REV | LOC