Hand Tool 0066 Mini PVC Terminal 22 -26 AWG Operation and Service Manual FCI Tool P/N HT-0066 FCI MANUAL P/N 166813 FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals Manual Part No. 166813-001 Page 1 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010. TABLE OF CONTENTS OPERATION .................................................................................................................................................3 Crimping Instructions....................................................................................................................................3 Parts List......................................................................................................................................................5 SERVICE.......................................................................................................................................................6 Service.........................................................................................................................................................6 Parts Replacement.........................................................................................................................................6 REFERENCE DOCUMENTS FORM # E-3246- - Hand Tool Warranty FORM # E-3247- - FCI Electronics Address List FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals Manual Part No. 166813-001 Page 2 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010. Operation Crimping Instructions To Load Terminal: 1. Press terminal holder as shown in Figure 1. 2. Insert terminal with "U" shaped barrels up, onto terminal holder pin until terminal is against pin shoulder. When using wire with regular insulation, place terminal in side marked "A". When using wire with coax insulation, place terminal in side marked "B". 3. Release terminal holder: Hold terminal against pin shoulder while releasing holder to insure terminal remains in proper position while moving over anvil. To Load Wire: 1. Place wire, stripped to proper length, into barrel of terminal -or2. Wire tonker can be used for wire stop by placing stripped end of insulation against tonker. Crimp by holding wire and closing hand tool. NOTE: To eliminate a sticking problem, the top dies should be cleared of gold build-up at approximately 125 crimps Figure 1 FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals Manual Part No. 166813-001 Page 3 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010. Figure 2 Figure 3 FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals Manual Part No. 166813-001 Page 4 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010. Parts List Detail No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HT-0066 - Mini PVC Terminal Wire Size 22 26 Description Part No. Crimper Holder Insulation Crimper Wire Barrel Crimper Anvil Holder Insulation Anvil Wire Anvil (2) Terminal Holder Adjustable Tool Holder Holding Pins (2) Guide Pins (2) Holding Springs (2) Tonker Springs (2) Spring Guide (2) Tonker Tonker Protector Tooling "O" Rings 01-004 (2) Insulation Anvil Side Rail Burndy Hand tool - Mod. FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals 155089-001 B117021-1 102605-1 102466-1 A117022-1 105313-1 102467-2 A-856-1 104756-1 102468-1 102470-1 A-1153 A-1155 104964-001 104964-001 155014-001 A117022-2 144547-001 104962-001 Manual Part No. 166813-001 Page 5 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010. Service Service * WHAT TO DO IF YOU NEED SERVICE: In the event service or technical help is needed FCI Electronics provides a toll free number. For service or technical help call 1-800-843-6911. Parts Replacement * PARTS REPLACEMENT: When calling for spare parts, have part number(s) ready for the customer service person. Number(s) can be obtained from the reference drawings located in the back of this manual. Spare part orders call 1-800-222-2194 and ask for CUSTOMER SERVICE. FCI Issued: Date (11/16/95) Rev. 10/02/01 ECR V10357 K\DCU\Manuals Manual Part No. 166813-001 Page 6 of 6 Revision B PDM: Rev:B STATUS: Released Printed: May 10, 2010.