LTC3862-2 Multi-Phase Current Mode Step-Up DC/DC Controller Features n n n n n n n n n n n n n n n Description Wide VIN Range: 5.5V to 36V Operation 2-Phase Operation Reduces Input and Output Capacitance Fixed Frequency, Peak Current Mode Control Internal 10V LDO Regulator Lower UVLO Thresholds Allows the Use of MOSFETs Rated at 6V VGS Adjustable Slope Compensation Gain Adjustable Max Duty Cycle (Up to 96%) Adjustable Leading Edge Blanking 1% Internal Voltage Reference Programmable Operating Frequency with One External Resistor (75kHz to 500kHz) Phase-Lockable Fixed Frequency 50kHz to 650kHz SYNC Input and CLKOUT for 2-, 3-, 4-, 6- or 12-Phase Operation (PHASEMODE Programmable) 24-Lead Narrow SSOP Package 5mm x 5mm QFN Package with 0.65mm Lead Pitch 24-Lead Thermally Enhanced TSSOP Package The LTC(R)3862-2 is a two-phase constant frequency, current mode boost and SEPIC controller that drives N-channel power MOSFETs. Two-phase operation reduces system filtering capacitance and inductance requirements. The operating frequency can be set with an external resistor over a 75kHz to 500kHz range and can be synchronized to an external clock using the internal PLL. Multiphase operation is possible using the SYNC input, the CLKOUT output and the PHASEMODE control pin allowing 2-, 3-, 4-, 6- or 12-phase operation. Other features include an internal 10V LDO with undervoltage lockout protection for the gate drivers, a precision RUN pin threshold with programmable hysteresis, soft-start and programmable leading edge blanking and maximum duty cycle. PART NUMBER Applications n INTVCC VIN ON VIN OFF LTC3862 5V 3.3V 2.9V LTC3862-1 10V 7.5V 7.0V LTC3862-2 10V 4.4V 3.9V L, LT, LTC, LTM, Linear Technology, the Linear logo and PolyPhase are registered trademarks and No RSENSE and ThinSOT are trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents, including 6144194, 6498466, 6611131. Automotive, Telecom and Industrial Power Supplies Typical Application 100k VIN RUN INTVCC 4.7F 0.1F 1nF FB ITH 12.4k 12.1k 220pF 97 VOUT = 80V 95 93 0.0033 210F 100V 91 89 87 85 83 0.0033 3V8 10nF 796k GATE1 BLANK SENSE1- FREQ GATE2 SYNC SENSE2+ PLLFLTR SS Efficiency vs Output Current VOUT 80V 7A (MAX) SENSE1+ LTC3862-2 110k 16H VIN 6V TO 32V EFFICIENCY (%) 24.9k 16H 22F 50V SENSE2- PGND CLKOUT SLOPE DMAX PHASEMODE SGND VIN = 6V VIN = 9V VIN = 12V VIN = 24V 81 79 77 10 100 1000 LOAD CURRENT (mA) 10000 38622 TA01b 38622 TA01a 38622fa For more information www.linear.com/LTC3862-2 1 LTC3862-2 Absolute Maximum Ratings (Notes 1, 2) Input Supply Voltage (VIN).......................... -0.3V to 40V INTVCC Voltage ...........................................-0.3V to 11V INTVCC LDO RMS Output Current ..........................50mA RUN Voltage................................................. -0.3V to 8V SYNC Voltage................................................ -0.3V to 6V SLOPE, PHASEMODE, DMAX, BLANK Voltage.......................................... -0.3V to V3V8 SENSE1+, SENSE1-, SENSE2+, SENSE2- Voltage....................................... -0.3V to V3V8 SS, PLLFLTR Voltage................................. -0.3V to V3V8 ITH Voltage................................................ -0.3V to 2.7V FB Voltage.................................................. -0.3V to V3V8 FREQ Voltage............................................. -0.3V to 1.5V Operating Junction Temperature Range (Notes 3, 4) LTC3862-2E..........................................-40C to 85C LTC3862-2I......................................... -40C to 125C LTC3862-2H........................................ -40C to 150C Storage Temperature Range................... -65C to 150C Reflow Peak Body Temperature ............................ 260C Pin Configuration 20 VIN SS 6 19 INTVCC ITH 7 FB 8 SGND 9 CLKOUT 10 18 GATE1 17 PGND 16 GATE2 15 NC SYNC 11 14 SENSE2- PLLFLTR 12 13 SENSE2+ FE PACKAGE 24-LEAD PLASTIC TSSOP TJMAX = 150C, JA = 38C/W EXPOSED PAD (PIN 25) IS PGND, MUST BE SOLDERED TO PCB 2 22 SENSE1- PHASEMODE 4 21 RUN FREQ 5 20 VIN SS 6 19 INTVCC ITH 7 18 GATE1 FB 8 17 PGND SGND 9 16 GATE2 CLKOUT 10 SYNC 11 PLLFLTR 12 15 NC 14 SENSE2- 13 SENSE2+ GN PACKAGE 24-LEAD NARROW PLASTIC SSOP TJMAX = 150C, JA = 85C/W RUN 5 3 SENSE1- FREQ BLANK 24 23 22 21 20 19 BLANK 1 18 VIN 17 INTVCC PHASEMODE 2 FREQ 3 16 GATE1 25 PGND SS 4 15 PGND 14 GATE2 ITH 5 FB 6 13 NC 7 8 9 10 11 12 SENSE2- 21 RUN SENSE2 4 SENSE1+ PHASEMODE 23 SENSE1+ + 22 SENSE1- 24 3V8 2 3V8 3 1 PLLFLTR BLANK DMAX SLOPE DMAX 23 SENSE1+ SLOPE 24 3V8 2 SGND 1 CLKOUT DMAX SLOPE 25 PGND TOP VIEW TOP VIEW SYNC TOP VIEW UH PACKAGE 24-LEAD (5mm x 5mm) PLASTIC QFN TJMAX = 150C, JA = 44C/W EXPOSED PAD (PIN 25) IS PGND, MUST BE SOLDERED TO PCB 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Order Information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC3862EFE-2#PBF LTC3862EFE-2#TRPBF LTC3862FE-2 24-Lead Plastic TSSOP -40C to 85C LTC3862IFE-2#PBF LTC3862IFE-2#TRPBF LTC3862FE-2 24-Lead Plastic TSSOP -40C to 125C LTC3862HFE-2#PBF LTC3862HFE-2#TRPBF LTC3862FE-2 24-Lead Plastic TSSOP -40C to 150C LTC3862EGN-2#PBF LTC3862EGN-2#TRPBF LTC3862GN-2 24-Lead Plastic SSOP -40C to 85C LTC3862IGN-2#PBF LTC3862IGN-2#TRPBF LTC3862GN-2 24-Lead Plastic SSOP -40C to 125C LTC3862HGN-2#PBF LTC3862HGN-2#TRPBF LTC3862GN-2 24-Lead Plastic SSOP -40C to 150C LTC3862EUH-2#PBF LTC3862EUH-2#TRPBF 38622 24-Lead (5mm x 5mm) Plastic QFN -40C to 85C LTC3862IUH-2#PBF LTC3862IUH-2#TRPBF 38622 24-Lead (5mm x 5mm) Plastic QFN -40C to 125C LTC3862HUH-2#PBF LTC3862HUH-2#TRPBF 38622 24-Lead (5mm x 5mm) Plastic QFN -40C to 150C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ Electrical Characteristics (Notes 2, 3) The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C. VIN = 12V, RUN = 2V and SS = open, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Supply Input and INTVCC Linear Regulator VIN VIN Supply Voltage Range IVIN VIN Supply Current Normal Mode, No Switching Shutdown INTVCC LDO Regulator Output Voltage dVINTVCC(LINE) Line Regulation l (Note 5) VRUN = 0V 3V8 l l 9.5 12V < VIN < 36V dVINTVCC(LOAD) Load Regulation VUVLO 5.5 Load = 0mA to 20mA INTVCC UV+ Voltage Rising INTVCC INTVCC UV- Voltage Falling INTVCC 36 V 1.8 30 3.0 80 mA A 10.0 10.5 V 0.002 0.02 %/V -2 % 4.4 LDO Regulator Output Voltage V 3.9 V 3.8 V Switcher Control Loop VFB Reference Voltage VITH = 0.8V (Note 6) E-Grade (Note 3) I-Grade and H-Grade (Note 3) 1.223 1.223 1.235 1.248 V V dVFB/dVIN Feedback Voltage VIN Line Regulation VIN = 5.5V to 36V (Note 6) 0.002 0.01 %/V dVFB/dVITH Feedback Voltage Load Regulation VITH = 0.5V to 1.2V (Note 6) 0.01 0.1 % gm f0dB Transconductance Amplifier Gain VITH = 0.8V (Note 6), ITH Pin Load = 5A 660 Mho Error Amplifier Unity-Gain Crossover Frequency (Note 7) 1.8 MHz l l 1.210 1.199 38622fa For more information www.linear.com/LTC3862-2 3 LTC3862-2 electrical characteristics (Notes 2, 3) The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C. VIN = 12V, RUN = 2V and SS = open, unless otherwise noted. SYMBOL PARAMETER CONDITIONS VITH Error Amplifier Maximum Output Voltage (Internally Clamped) VFB = 1V, No Load 2.7 V Error Amplifier Minimum Output Voltage VFB = 1.5V, No Load 50 mV Error Amplifier Output Source Current -30 A Error Amplifier Output Sink Current 30 A IITH MIN TYP -50 MAX -200 UNITS IFB Error Amplifier Input Bias Currents (Note 6) VITH(PSKIP) Pulse Skip Mode Operation ITH Pin Voltage Rising ITH Voltage (Note 6) Hysteresis ISENSE(ON) SENSE Pin Current VSENSE(MAX) Maximum Current Sense Input Threshold VSLOPE = Float, Low Duty Cycle (Note 3) VSENSE(MATCH) CH1 to CH2 Maximum Current Sense Threshold Matching VSLOPE = Float, Low Duty Cycle (Note 3) (VSENSE1 - VSENSE2) IRUN RUN Source Current VRUN = 0V VRUN = 1.5V VRUN High Level RUN Channel Enable Threshold VRUNHYS RUN Threshold Hysteresis 80 mV ISS SS Pull-Up Current VSS = 0V -5 A RSS SS Pull-Down Resistance VRUN = 0V 10 k Oscillator Frequency RFREQ = 45.6k RFREQ = 45.6k 0.275 25 l 68 65 l -7 nA V mV 0.01 2 A 75 75 82 85 mV mV 7 mV RUN/Soft-Start -0.5 -5 A A 1.22 V Oscillator fOSC Oscillator Frequency Range l 280 260 l 75 300 300 VFREQ Nominal FREQ Pin Voltage RFREQ = 45.6k fSYNC SYNC Minimum Input Frequency VSYNC = External Clock l SYNC Maximum Input Frequency VSYNC = External Clock l SYNC Input Threshold Rising Threshold 1.5 VSYNC 320 340 kHz kHz 500 kHz 1.223 V 50 650 kHz kHz V Phase Detector Sourcing Output Current fSYNC > fOSC -15 A Phase Detector Sinking Output Current fSYNC < fOSC 15 A CH1-CH2 Channel 1 to Channel 2 Phase Relationship VPHASEMODE = 0V VPHASEMODE = Float VPHASEMODE = 3V8 180 180 120 Deg Deg Deg CH1-CLKOUT Channel 1 to CLKOUT Phase Relationship VPHASEMODE = 0V VPHASEMODE = Float VPHASEMODE = 3V8 90 60 240 Deg Deg Deg DMAX Maximum Duty Cycle VDMAX = 0V (Note 9) VDMAX = Float VDMAX = 3V8 96 84 75 % % % IPLLFLTR 4 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Electrical Characteristics (Notes 2, 3) The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C. VIN = 12V, RUN = 2V and SS = open, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS tON(MIN)1 Minimum On-Time VBLANK = 0V (Note 8) 210 ns tON(MIN)2 Minimum On-Time VBLANK = Float (Note 8) 290 ns tON(MIN)3 Minimum On-Time VBLANK = 3V8 (Note 8) 375 ns 3 0.9 Gate Driver RDS(ON) Driver Pull-Up RDS(ON) Driver Pull-Down RDS(ON) Overvoltage VFB(OV) VFB, Overvoltage Lockout Threshold VFB(OV) - VFB(NOM) in Percent Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: All currents into device pins are positive; all currents out of device pins are negative. All voltages are referenced to ground unless otherwise specified. Note 3: The LTC3862E-2 is guaranteed to meet performance specifications from 0C to 85C. Specifications over the -40C to 85C operating temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3862I-2 is guaranteed over the full -40C to 125C operating temperature range and the LTC3862H-2 is guaranteed over the full -40C to 150C operating temperature range. High junction temperatures degrade operating lifetimes. Operating lifetime is derated at junction temperatures greater than 125C. 8 10 12 % Note 4: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. Continuous operation above the specified maximum operating junction temperature may impair device reliability. Note 5: Supply current in normal operation is dominated by the current needed to charge the external MOSFET gates. This current will vary with supply voltage and the external MOSFETs used. Note 6: The IC is tested in a feedback loop that adjusts VFB to achieve a specified error amplifier output voltage. Note 7: Guaranteed by design, not subject to test. Note 8: The minimum on-time condition is specified for an inductor peakto-peak ripple current = 30% (see Minimum On-Time Considerations in the Applications Information section). Note 9: The maximum duty cycle limit is derived from an internal clock that runs at 12x the programmed switching frequency. See the Applications Information section for additional information. 38622fa For more information www.linear.com/LTC3862-2 5 LTC3862-2 Typical Performance Characteristics Load Step Efficiency vs Output Current 97 VOUT = 80V 95 EFFICIENCY (%) 93 91 89 87 85 83 VIN = 6V VIN = 9V VIN = 12V VIN = 24V 81 79 77 10 100 1000 LOAD CURRENT (mA) Inductor Current at Light Load ILOAD 1A/DIV 500mA TO 1A SW1 50V/DIV ILOAD1 2A/DIV SW2 50V/DIV ILOAD2 2A/DIV IL1 1A/DIV VOUT 1V/DIV IL2 1A/DIV 400s/DIV VIN = 24V VOUT = 72V 38622 G02 VIN = 24V VOUT = 72V ILOAD = 100mA 10000 1s/DIV 38622 G03 38622 TA01b 50 1.90 1.85 SHUTDOWN CURRENT (A) 5.6 5.2 4.8 4.4 4.0 3.6 3.2 2.8 2.4 2.0 1.6 1.2 0.8 0.4 0 1.80 1.75 1.70 1.65 1.60 4 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 1.50 -50 -25 36 12 VIN = 12V 40 0 20 10 20 10 0 -50 -25 INTVCC Line Regulation 10.10 25 50 75 100 125 150 TEMPERATURE (C) 38622 G07 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 36 INTVCC Load Regulation 10.05 8 10.00 6 4 0 4 38622 G06 INTVCC VOLTAGE (V) 30 0 25 50 75 100 125 150 TEMPERATURE (C) 10 INTVCC VOLTAGE (V) SHUTDOWN CURRENT (A) 30 38622 G05 Shutdown Quiescent Current vs Temperature 6 40 1.55 38622 G04 50 Shutdown Quiescent Current vs Input Voltage Quiescent Current vs Temperature QUIESCENT CURRENT (mA) QUIESCENT CURRENT (mA) Quiescent Current vs Input Voltage 2 4 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 36 38622 G08 9.95 9.90 0 10 20 30 40 INTVCC LOAD CURRENT (mA) 50 38622 G09 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Typical Performance Characteristics 4.5 1200 DROPOUT VOLTAGE (mV) 10.03 INTVCC VOLTAGE (V) 4.6 1400 10.04 10.02 10.01 10.00 9.99 9.98 9.97 125C 1000 150C 800 25C 400 0 0 25 50 75 100 125 150 TEMPERATURE (C) 10 0 20 30 INTVCC LOAD (mA) FB VOLTAGE (V) FB VOLTAGE (V) 1.229 1.224 1.223 1.222 1.217 1.221 1.213 25 50 75 100 125 150 TEMPERATURE (C) 1.220 8 12 28 24 20 16 INPUT VOLTAGE (V) 38622 G13 MAXIMUM CURRENT SENSE THRESHOLD (mV) CURRENT SENSE THRESHOLD (mV) 79 78 77 76 75 74 73 72 71 70 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 38622 G16 70 60 50 40 30 20 10 0 36 0 0.4 0.8 1.2 1.6 ITH VOLTAGE (V) 38622 G14 Current Sense Threshold vs Temperature 80 32 80 2.0 2.4 38622 G15 Maximum Current Sense Threshold vs Duty Cycle RUN Threshold vs Temperature 1.30 75 SLOPE = 0.625 70 65 RUN PIN VOLTAGE (V) 0 150 80 1.225 1.211 -50 -25 50 100 TEMPERATURE (C) Current Sense Threshold vs ITH Voltage CURRENT SENSE THRESHOLD (mV) 1.231 1.215 0 38622 G12 1.226 1.219 FALLING 3.9 3.6 -50 50 40 1.233 1.221 4.0 Feedback Voltage Line Regulation 1.235 1.223 4.1 38622 G11 Feedback Voltage vs Temperature 1.225 4.2 3.7 38622 G10 1.227 4.3 3.8 -40C 200 RISING 4.4 85C 600 9.96 9.95 -50 -25 INTVCC UVLO Threshold vs Temperature INTVCC VOLTAGE (V) 10.05 INTVCC LDO Dropout Voltage vs Load Current, Temperature INTVCC vs Temperature SLOPE = 1.66 60 55 SLOPE = 1 50 45 40 ON 1.25 1.20 OFF 1.15 35 30 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 38622 G17 1.10 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 38622 G18 38622fa For more information www.linear.com/LTC3862-2 7 LTC3862-2 Typical Performance Characteristics RUN (Off) Source Current vs Temperature RUN Threshold vs Input Voltage RUN (On) Source Current vs Temperature 0 1.5 0 -0.1 1.3 ON 1.2 OFF -2 RUN PIN CURRENT (A) RUN PIN CURRENT (A) RUN PIN VOLTAGE (V) -1 -0.2 1.4 -0.3 -0.4 -0.5 -0.6 -0.7 -3 -4 -5 -6 -0.8 1.1 -7 -0.9 1.0 0 5 10 15 20 25 30 INPUT VOLTAGE (V) 35 -1.0 -50 -25 40 0 0 -1 -5.1 -1 -4 -6 4 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 SOFT-START CURRENT (A) -5.0 -5 -5.2 -5.3 -5.4 -5.5 -5.6 -50 -25 36 0 -3 -4 -5 0 0.5 2.5 3 1 1.5 2 SOFT-START VOLTAGE (V) Oscillator Frequency vs Input Voltage 307 320 306 315 305 3.5 4 38622 G24 38622 G23 Oscillator Frequency vs Temperature 1000 RFREQ vs Frequency 303 302 301 305 RFREQ (k) FREQUENCY (kHz) 310 304 300 295 100 290 300 285 299 298 -50 -25 -2 -6 25 50 75 100 125 150 TEMPERATURE (C) 38622 G19 FREQUENCY (kHz) Soft-Start Current vs Soft-Start Voltage 0 -3 25 50 75 100 125 150 TEMPERATURE (C) 38622 G21 Soft-Start Current vs Temperature SOFT-START CURRENT (A) RUN PIN CURRENT (A) RUN Source Current vs Input Voltage -2 0 38622 G20 38622 G19 0 25 50 75 100 125 150 TEMPERATURE (C) 38622 G25 8 -8 -50 -25 25 50 75 100 125 150 TEMPERATURE (C) 280 4 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 36 38622 G26 10 0 100 200 300 400 500 600 700 800 900 1000 FREQUENCY (kHz) 38622 G27 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Typical Performance Characteristics 1400 1.231 380 1000 1.229 1.227 1.225 800 600 1.223 1.221 400 1.219 1.217 1.215 200 0 MINIMUM ON-TIME (ns) 430 1200 1.235 1.233 FREQ VOLTAGE (V) FREQUENCY (kHz) Minimum On-Time vs Temperature Frequency Pin Voltage vs Temperature Frequency vs PLLFLTR Voltage 330 BLANK = FLOAT 280 230 BLANK = SGND 180 1.213 0.5 0 1 1.5 2.5 2 1.211 -50 -25 0 PLLFLTR VOLTAGE (V) 25 50 75 100 125 150 TEMPERATURE (C) 38622 G28 0 25 50 75 100 125 150 TEMPERATURE (C) 38622 G30 Gate Turn-On Waveform Driving Renesas HAT2267H 430 380 130 -50 -25 38622 G29 Minimum On-Time vs Input Voltage MINIMUM ON-TIME (ns) BLANK = 3V8 Gate Turn-Off Waveform Driving Renesas HAT2267H VGATE 2V/DIV BLANK = 3V8 330 BLANK = FLOAT 280 VGATE 2V/DIV 230 BLANK = SGND 180 130 4 8 12 16 20 24 28 INPUT VOLTAGE (V) 32 36 VIN = 24V VOUT = 72V ILOAD = 0.25A 20ns/DIV 38622 G32 VIN = 24V VOUT = 72V ILOAD = 0.25A 20ns/DIV 38622 G33 38622 G31 38622fa For more information www.linear.com/LTC3862-2 9 LTC3862-2 Pin Functions (SSOP/QFN/TSSOP) 3V8 (Pin 24/Pin 22/Pin 24): Output of the Internal 3.8V LDO from INTVCC. Supply pin for the low voltage analog and digital circuits. A low ESR 1nF ceramic bypass capacitor should be connected between 3V8 and SGND, as close as possible to the IC. BLANK (Pin 3/Pin 1/Pin 3): Blanking Time. Floating this pin provides a nominal minimum on-time of 290ns. Connecting this pin to 3V8 provides a minimum on-time of 375ns, while connecting it to SGND provides a minimum on-time of 210ns. CLKOUT (Pin 10/Pin 8/Pin 10): Digital Output Used for Daisy-Chaining Multiple LTC3862-2 ICs in Multi-Phase Systems. The PHASEMODE pin voltage controls the relationship between CH1 and CH2 as well as between CH1 and CLKOUT. DMAX (Pin 1/Pin 23/Pin 1): Maximum Duty Cycle. This pin programs the maximum duty cycle. Floating this pin provides 84% duty cycle. Connecting this pin to 3V8 provides 75% duty cycle, while connecting it to SGND provides 96% duty cycle. The maximum duty cycle limit is derived from an internal clock that runs at 12x the programmed switching frequency. As a result, the maximum duty cycle limit DMAX is extremely precise. FB (Pin 8/Pin 6/Pin 8): Error Amplifier Input. The FB pin should be connected through a resistive divider network to VOUT to set the output voltage. FREQ (Pin 5/Pin 3/Pin 5): A resistor from FREQ to SGND sets the operating frequency. GATE1 (Pin 18/Pin 16/Pin 18): Gate Drive Output. The LTC3862-2 provides a 10V gate drive referenced to PGND to drive a high voltage MOSFET. The GATE pin is rated for an absolute maximum voltage of -0.3V minimum and 11V maximum. GATE2 (Pin 16/Pin 14/Pin 16): Gate Drive Output. The LTC3862-2 provides a 10V gate drive referenced to PGND to drive a high voltage MOSFET. The GATE pin is rated for an absolute maximum voltage of -0.3V minimum and 11V maximum. 10 INTVCC (Pin 19/Pin 17/Pin 19): Output of the Internal 10V Low Dropout Regulator (LDO). A low ESR 4.7F (X5R or better) ceramic bypass capacitor should be connected between INTVCC and PGND, as close as possible to the IC. ITH (Pin 7/Pin 5/Pin 7): Error Amplifier Output. The current comparator trip threshold increases with the ITH control voltage. The ITH pin is also used for compensating the control loop of the converter. PGND (Pin 17/Pin 15, Exposed Pad Pin 25/Pin 17, Exposed Pad Pin 25): Power Ground. Connect this pin close to the sources of the power MOSFETs. PGND should also be connected to the negative terminals of VIN and INTVCC bypass capacitors. PGND is electrically isolated from the SGND pin. The exposed pad of the QFN and FE packages is connected to PGND and must be soldered to PCB ground for electrical contact and rated thermal performance. PHASEMODE (Pin 4/Pin 2/Pin 4): The PHASEMODE pin voltage programs the phase relationship between CH1 and CH2 rising gate signals, as well as the phase relationship between CH1 gate signal and CLKOUT. Floating this pin or connecting it to either 3V8, or SGND changes the phase relationship between CH1, CH2 and CLKOUT. PLLFLTR (Pin 12/Pin 10/Pin 12): PLL Lowpass Filter Input. When synchronizing to an external clock, this pin serves as the lowpass filter input for the PLL. A series resistor and capacitor connected from PLLFLTR to SGND compensate the PLL feedback loop. RUN (Pin 21/Pin 19/Pin 21): Run Control Input. A voltage above 1.22V on the pin turns on the IC. Forcing the pin below 1.22V causes the IC to shut down. There is a 0.5A pull-up current for this pin. Once the RUN pin raises above 1.22V, an additional 4.5A pull-up current is added to the pin for programmable hysteresis. SENSE1+ (Pin 23/Pin 21/Pin 23): Positive Inputs to the Current Comparators. The ITH pin voltage programs the current comparator offset in order to set the peak current trip threshold. This pin is normally connected to a sense resistor in the source of the power MOSFET. 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Pin Functions (SSOP/QFN/TSSOP) SENSE2+ (Pin 13/Pin 11/Pin 13): Positive Inputs to the Current Comparators. The ITH pin voltage programs the current comparator offset in order to set the peak current trip threshold. This pin is normally connected to a sense resistor in the source of the power MOSFET. SENSE1- (Pin 22/Pin 20/Pin 22): Negative Inputs to the Current Comparators. This pin is normally connected to the bottom of the sense resistor. SENSE2- (Pin 14/Pin 12/Pin 14): Negative Inputs to the Current Comparators. This pin is normally connected to the bottom of the sense resistor. SGND (Pin 9/Pin 7/Pin 9): Signal Ground. All feedback and soft-start connections should return to SGND. For optimum load regulation, the SGND pin should be kelvin connected to the PCB location between the negative terminals of the output capacitors. SLOPE (Pin 2/Pin 24/Pin 2): This pin programs the gain of the internal slope compensation. Floating this pin provides a normalized slope compensation gain of 1.00. Connecting this pin to 3V8 increases the normalized slope compensation by 66%, and connecting it to SGND decreases the normalized slope compensation by 37.5%. See the Applications Information section for more details. SS (Pin 6/Pin 4/Pin 6): Soft-Start Input. For soft-start operation, connecting a capacitor from this pin to SGND will clamp the output of the error amp. An internal 5A current source will charge the capacitor and set the rate of increase of the peak switch current of the converter. SYNC (Pin 11/Pin 9/Pin 11): PLL Synchronization Input. Applying an external clock between 50kHz and 650kHz will cause the operating frequency to synchronize to the clock. SYNC is pulled down by a 50k internal resistor. The rising edge of the SYNC input waveform will align with the rising edge of GATE1 in closed-loop operation. A SYNC signal with an amplitude greater than 1.6V is considered an active high, while any signal below 0.9V is considered an active low. VIN (Pin 20/Pin 18/Pin 20): Main Supply Input. A low ESR ceramic capacitor should be connected between this pin and SGND. 38622fa For more information www.linear.com/LTC3862-2 11 LTC3862-2 Functional Diagram CLKOUT SYNC SYNC DETECT PLLFLTR VIN VIN RP CP CIN 10V LDO DMAX PHASEMODE CLK1 VCO FREQ CLK2 RFREQ SLOPE BLANK SLOPE COMPENSATION BLANK LOGIC DMAX S OT R1 UV BLOGIC UV UVLO OT OVER TEMP INTVCC CVCC 3.8V LDO C3V8 BIAS D GATE Q R2 SD BLOGIC M COUT LOGIC 3V8 SS PSKIP ITRIP 5A CSS + ICMP - SENSE+ DUPLICATE FOR SECOND CHANNEL VFB PSKIP CC PSKIP + - 0.275V 12 SD OV EA + - 1.223V OV RS SENSE- ITH RC VOUT RLOOP V TO I OT UV SD + PGND PWM LATCH OV L 3V8 - + 1.345V SGND RUN - + 4.5A 0.5A RUN R2 R1 38622 FD 1.22V 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation The Control Loop drive supply (INTVCC) and one for the low voltage analog and digital control circuitry (3V8). A block diagram of this power supply arrangement is shown in Figure 1. The LTC3862-2 uses a constant frequency, peak current mode step-up architecture with its two channels operating 180 degrees out-of-phase. During normal operation, each external MOSFET is turned on when the clock for that channel sets the PWM latch, and is turned off when the main current comparator, ICMP, resets the latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier, EA. The error amplifier compares the output feedback signal at the VFB pin to the internal 1.223V reference and generates an error signal at the ITH pin. When the load current increases it causes a slight decrease in VFB relative to the reference voltage, which causes the EA to increase the ITH voltage until the average inductor current matches the new load current. After the MOSFET is turned off, the inductor current flows through the boost diode into the output capacitor and load, until the beginning of the next clock cycle. The Gate Driver Supply LDO (INTVCC) The 10V output (INTVCC) of the first LDO is powered from VIN and supplies power to the power MOSFET gate drivers. The INTVCC pin should be bypassed to PGND with a minimum of 4.7F of ceramic capacitance (X5R or better), placed as close as possible to the IC pins. If two power MOSFETs are connected in parallel for each channel in order to increase the output power level, or if a single MOSFET with a QG greater than 50nC is used, then it is recommended that the bypass capacitance be increased to a minimum of 10F. An undervoltage lockout (UVLO) circuit senses the INTVCC regulator output in order to protect the power MOSFETs from operating with inadequate gate drive. For the LTC3862-2 the rising UVLO threshold is typically 4.4V and the hysteresis is typically 500mV. The LTC3862-2 was optimized for high voltage power MOSFETs with RDS(ON) ratings at a VGS of 6V. For applications requiring logic-level power MOSFETs, please refer to the LTC3862 data sheet. Cascaded LDOs Supply Power to the Gate Driver and Control Circuitry The LTC3862-2 contains two cascaded PMOS output stage low dropout voltage regulators (LDOs), one for the gate LTC3862-2 1.223V VIN CIN - P-CH + R2 R1 SGND INTVCC 1.223V INTVCC - CVCC P-CH + R4 R3 GATE PGND SGND 3V8 ANALOG CIRCUITS 3V8 LOGIC C3V8 SGND 38622 F01 NOTE: PLACE CVCC AND C3V8 CAPACITORS AS CLOSE AS POSSIBLE TO DEVICE PINS Figure 1. Cascaded LDOs Provide Gate Drive and Control Circuitry Power 38622fa For more information www.linear.com/LTC3862-2 13 LTC3862-2 Operation In multi-phase applications, all of the FB pins are connected together and all of the error amplifier output pins (ITH) are connected together. The INTVCC pins, however, should not be connected together. The INTVCC regulator is capable of sourcing current but is not capable of sinking current. As a result, when two or more INTVCC regulator outputs are connected together, the highest voltage regulator supplies all of the gate drive and control circuit current, and the other regulators are off. This would place a thermal burden on the highest output voltage LDO and could cause the maximum die temperature to be exceeded. In multi-phase LTC3862-2 applications, each INTVCC regulator output should be independently bypassed to its respective PGND pin as close as possible to each IC. The Low Voltage Analog and Digital Supply LDO (3V8) The second LDO within the LTC3862-2 is powered off of INTVCC and serves as the supply to the low voltage analog and digital control circuitry, as shown in Figure 1. The output voltage of this LDO (which also has a PMOS output device) is 3.8V. Most of the analog and digital control circuitry is powered from the internal 3V8 LDO. The 3V8 pin should be bypassed to SGND with a 1nF ceramic capacitor (X5R or better), placed as close as possible to the IC pins. This LDO is not intended to be used as a supply for external circuitry. Thermal Considerations and Package Options The LTC3862-2 is offered in three package options. The 5mm x 5mm QFN package (UH24) has a thermal resistance RTH(JA) of 34C/W, the 24-pin TSSOP (FE24) package has a thermal resistance of 38C/W, and the 24-pin SSOP (GN24) package has a thermal resistance of 85C/W. The QFN and TSSOP package options have a lead pitch of 0.65mm, and the GN24 option has a lead pitch of 0.025in. The INTVCC regulator can supply up to 50mA of total current. As a result, care must be taken to ensure that 14 the maximum junction temperature of the IC is never exceeded. The junction temperature can be estimated using the following equations: IQ(TOT) = IQ + QG(TOT) * f PDISS = VIN * (IQ + QG(TOT) * f) TJ = TA + PDISS * RTH(JA) The total quiescent current (IQ(TOT)) consists of the static supply current (IQ) and the current required to charge the gate capacitance of the power MOSFETs. The value of QG(TOT) should come from the plot of VGS vs QG in the Typical Performance Characteristics section of the MOSFET data sheet. The value listed in the electrical specifications may be measured at a higher VGS, such as 15V, whereas the value of interest is at the 10V INTVCC gate drive voltage. As an example of the required thermal analysis, consider a 2-phase boost converter with a 5.5V to 24V input voltage range and an output voltage of 72V at 1.5A. The switching frequency is 150kHz and the maximum ambient temperature is 70C. The power MOSFET used for this application is the Renesas HAT2267H, which has a typical RDS(ON) of 13m at VGS = 10V. From the plot of VGS vs QG, the total gate charge at VGS = 10V is 30nC (the temperature coefficient of the gate charge is low). One power MOSFET is used for each phase. For the QFN package option: IQ(TOT) = 3mA + 2 * 30nC * 150kHz = 12mA PDISS = 24V * 12mA = 288mW TJ = 70C + 288mW * 34C/W = 79.8C In this example, the junction temperature rise is only 9.8C. These equations demonstrate how the gate charge current typically dominates the quiescent current of the IC, and how the choice of package option and board heat sinking can have a significant effect on the thermal performance of the solution. 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation Thermal Shutdown Protection In the event of an overtemperature condition (external or internal), an internal thermal monitor will shut down the gate drivers and reset the soft-start capacitor if the die temperature exceeds 170C. This thermal sensor has a hysteresis of 10C to prevent erratic behavior at hot temperatures. The LTC3862-2's internal thermal sensor is intended to protect the device during momentary overtemperature conditions. Continuous operation above the specified maximum operating junction temperature, however, may result in device degradation. Operation at Low Supply Voltage The LTC3862-2 has a minimum input voltage of 5.5V, making it a good choice for applications that require high voltage power MOSFETs with 6V RDS(ON) ratings. The gate driver for the LTC3862-2 consists of PMOS pull-up and NMOS pull-down devices, allowing the full INTVCC voltage to be applied to the gates during power MOSFET switching. Nonetheless, care should be taken to determine the minimum gate drive supply voltage (INTVCC) in order to choose the optimum power MOSFETs. Important parameters that can affect the minimum gate drive voltage are the minimum input voltage (VIN(MIN)), the LDO dropout voltage, the QG of the power MOSFETs, and the operating frequency. If the input voltage VIN is low enough for the INTVCC LDO to be in dropout, then the minimum gate drive supply voltage is: VINTVCC = VIN(MIN) - VDROPOUT The LDO dropout voltage is a function of the total gate drive current and the quiescent current of the IC (typically 3mA). A curve of dropout voltage vs output current for the LDO is shown in Figure 2. The temperature coefficient of the LDO dropout voltage is approximately 6000ppm/C. The total Q-current (IQ(TOT)) flowing in the LDO is the sum of the controller quiescent current (3mA) and the total gate charge drive current. IQ(TOT) = IQ + QG(TOT) * f After the calculations have been completed, it is important to measure the gate drive waveforms and the gate driver supply voltage (INTVCC to PGND) over all operating conditions (low VIN, nominal VIN and high VIN, as well as from light load to full load) to ensure adequate power MOSFET enhancement. Consult the power MOSFET data sheet to determine the actual RDS(ON) for the measured VGS, and verify your thermal calculations by measuring the component temperatures using an infrared camera or thermal probe. 1400 1200 DROPOUT VOLTAGE (mV) To prevent the maximum junction temperature from being exceeded, the input supply current to the IC should be checked when operating in continuous mode (heavy load) at maximum VIN. A trade-off between the operating frequency and the size of the power MOSFETs may need to be made in order to maintain a reliable junction temperature. Finally, it is important to verify the calculations by performing a thermal analysis of the final PCB using an infrared camera or thermal probe. As an option, an external regulator shown in Figure 3 can be used to reduce the total power dissipation on the IC. 125C 1000 150C 800 85C 600 25C 400 -40C 200 0 0 10 20 30 INTVCC LOAD (mA) 40 50 38622 F02 Figure 2. INTVCC LDO Dropout Voltage vs Current 38622fa For more information www.linear.com/LTC3862-2 15 LTC3862-2 Operation Operation at High Supply Voltage At high input voltages, the LTC3862-2's internal LDO can dissipate a significant amount of power, which could cause the maximum junction temperature to be exceeded. Conditions such as a high operating frequency, or the use of more than one power MOSFET per channel, could push the junction temperature rise to high levels. If the thermal equations above indicate too high a rise in the junction temperature, an external bias supply can always be used to reduce the power dissipation on the IC, as shown in Figure 3. For example, a 12V system rail that is available would be more suitable than the 24V main input power rail to power the LTC3862-2. Also, the bias power can be generated with a separate switching or LDO regulator. An example of an LDO regulator is shown in Figure 3. The output voltage of the LDO regulator can be set by selecting an appropriate zener diode to be higher than 10V but low enough to divide the power dissipation between LTC3862-2 and Q1 in Figure 3. The absolute maximum voltage rating of the INTVCC pin is 11V. R1 Q1 VIN LTC3862-2 INTVCC CVCC If, however, the VIN supply to the IC comes up before the INTVCC supply, the external INTVCC supply will act as a load to the internal LDO in the LTC3862-2, and the LDO will attempt to charge the INTVCC output with its short-circuit current. This will result in excessive power dissipation and possible thermal overload of the LTC3862-2. Programming the Output Voltage The output voltage is set by a resistor divider according to the following formula: R2 VOUT = 1.223V 1+ R1 The external resistor divider is connected to the output as shown in Figure 4. Resistor R1 is normally chosen so that the output voltage error caused by the current flowing out of the VFB pin during normal operation is negligible compared to the current in the divider. For an output voltage error due to the error amp input bias current of less than 0.5%, this translates to a maximum value of R1 of about 30k. VIN D1 supplies. Independently biasing the INTVCC pin from a separate power supply can cause one of two possible failure modes during supply sequencing. If the INTVCC supply comes up before the VIN supply, high current will flow from the external INTVCC supply, through the body diode of the LDO PMOS device, to the input capacitor and VIN pin. This high current flow could trigger a latchup condition and cause catastrophic failure of the IC. 38622 F03 VOUT Figure 3. Using the LTC3862-2 with an External Bias Supply LTC3862-2 FB Power Supply Sequencing As shown in Figure 1, there are body diodes in parallel with the PMOS output transistors in the two LDO regulators in the LTC3862-2. As a result, it is not possible to bias the INTVCC and VIN pins of the chip from separate power 16 R2 SGND R1 38622 F04 Figure 4. Programming the Output Voltage with a Resistor Divider 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation Operation of the RUN Pin VIN The control circuitry in the LTC3862-2 is turned on and off using the RUN pin. Pulling the RUN pin below 1.22V forces shutdown mode and releasing it allows a 0.5A current source to pull this pin up, allowing a "normally on" converter to be designed. Alternatively, the RUN pin can be externally pulled up or driven directly by logic. Care must be taken not to exceed the absolute maximum rating of 8V for this pin. The comparator on the RUN pin can also be used to sense the input voltage, allowing an undervoltage detection circuit to be designed. This is helpful in boost converter applications where the input current can reach very high levels at low input voltage: IIN = LTC3862-2 INTERNAL 5V 0.5A 4.5A RUN 10V + 1.22V - SGND BIAS AND START-UP CONTROL RUN COMPARATOR 38622 F05a Figure 5a. Using the RUN Pin for a "Normally On" Converter VIN IOUT * VOUT VIN LTC3862-2 INTERNAL 5V The 1.22V input threshold of the RUN comparator is derived from a precise bandgap reference, in order to maximize the accuracy of the undervoltage-sensing function. The RUN comparator has 80mV built-in hysteresis. When the voltage on the RUN pin exceeds 1.22V, the current sourced into the RUN pin is switched from 0.5A to 5A current. The user can therefore program both the rising threshold and the amount of hysteresis using the values of the resistors in the external divider, as shown in the following equations: EXTERNAL LOGIC CONTROL 0.5A 4.5A RUN 10V + 1.22V - SGND BIAS AND START-UP CONTROL RUN COMPARATOR 38622 F05b Figure 5b. On/Off Control Using External Logic R VIN(ON) = 1.22V 1+ A - 0.5 * R A RB VIN LTC3862-2 INTERNAL 5V R VIN(OFF) = 1.22V 1+ A - 5 * R A RB RA 0.5A RUN Several of the possible RUN pin control techniques are illustrated in Figure 5. Frequency Selection and the Phase-Locked Loop The selection of the switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires a larger inductor and output capacitor to maintain low output ripple. RB 10V SGND 4.5A + 1.22V - BIAS AND START-UP CONTROL RUN COMPARATOR 38622 F05c Figure 5c. Programming the Input Voltage Turn-On and Turn-Off Thresholds Using the RUN Pin 38622fa For more information www.linear.com/LTC3862-2 17 LTC3862-2 Operation The LTC3862-2 uses a constant frequency architecture that can be programmed over a 75kHz to 500kHz range using a single resistor from the FREQ pin to ground. Figure 6 illustrates the relationship between the FREQ pin resistance and the operating frequency. RFREQ (k) 1000 The operating frequency of the LTC3862-2 can be approximated using the following formula: 100 RFREQ = 5.5096E9(fOSC)-0.9255 A phase-lock loop is available on the LTC3862-2 to synchronize the internal oscillator to an external clock source connected to the SYNC pin. Connect a series RC network from the PLLFLTR pin to SGND to compensate PLL's feedback loop. Typical compensation components are a 0.01F capacitor in series with a 10k resistor. The PLLFLTR pin is both the output of the phase detector and the input to the voltage controlled oscillator (VCO). The LTC3862-2 phase detector adjusts the voltage on the PLLFLTR pin to align the rising edge of GATE1 to the leading edge of the external clock signal, as shown in Figure 7. The rising edge of GATE2 will depend upon the voltage on the PHASEMODE pin. The capture range of the LTC3862-2's PLL is 50kHz to 650kHz. Because the operating frequency of the LTC3862-2 can be programmed using an external resistor, in synchronized applications, it is recommended that the free-running frequency (as defined by the external resistor) be set to the same value as the synchronized frequency. This results in a start-up of the IC at approximately the same frequency as the external clock, so that when the sync signal comes alive, no discontinuity at the output will be observed. It also ensures that the operating frequency remains essentially constant in the event the sync signal is lost. The SYNC pin has an internal 50k resistor to ground. Using the CLKOUT and PHASEMODE Pins in Multi-Phase Applications The LTC3862-2 features two pins (CLKOUT and PHASEMODE) that allow multiple ICs to be daisy-chained together for higher current multi-phase applications. For a 3- or 4phase design, the CLKOUT signal of the master controller is connected to the SYNC input of the slave controller in order to synchronize additional power stages for a single 18 10 0 100 200 300 400 500 600 700 800 900 1000 FREQUENCY (kHz) 38622 F06 Figure 6. FREQ Pin Resistor Value vs Frequency SYNC 10V/DIV GATE1 20V/DIV GATE2 20V/DIV CLKOUT 10V/DIV 38622 F07 VIN = 24V 2s/DIV VOUT = 72V IOUT = 0.5A PHASEMODE = SGND Figure 7. Synchronization of the LTC3862-2 to an External Clock Using the PLL high current output. The PHASEMODE pin is used to adjust the phase relationship between channel 1 and channel 2, as well as the phase relationship between channel 1 and CLKOUT, as summarized in Table 1. The phases are calculated relative to the zero degrees, defined as the rising edge of the GATE1 output. In a 6-phase application the CLKOUT pin of the master controller connects to the SYNC input of the 2nd controller and the CLKOUT pin of the 2nd controller connects to the SYNC pin of the 3rd controller. Table 1 PHASEMODE CH-1 to CH-2 PHASE CH-1 to CLKOUT PHASE APPLICATION SGND 180 90 2-Phase, 4-Phase Float 180 60 6-Phase 3V8 120 240 3-Phase 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation Using the LTC3862-2 Transconductance (gm) Error Amplifier in Multi-Phase Applications The LTC3862-2 error amplifier is a transconductance, or gm amplifier, meaning that it has high DC gain but high output impedance (the output of the error amplifier is a current proportional to the differential input voltage). This style of error amplifier greatly eases the task of implementing a multi-phase solution, because the amplifiers from two or more chips can be connected in parallel. In this case the FB pins of multiple LTC3862-2s can be connected together, as well as the ITH pins, as shown in Figure 8. The gm of the composite error amplifier is simply n times the transconductance of one amplifier, or gm(TOT) = n * 660S, where n is the number of amplifiers connected in parallel. The transfer function from the ITH pin to the current comparator inputs was carefully designed to be accurate, both from channel-to-channel and chip-to-chip. This way the peak inductor current matching is kept accurate. A buffered version of the output of the error amplifier determines the threshold at the input of the current comparator. The ITH voltage that represents zero peak current is 0.4V and the voltage that represents current limit is 1.2V (at low duty cycle). During an overload condition, the output of the error amplifier is clamped to 2.6V at low duty cycle, in order to reduce the latency when the overload condition terminates. A patented circuit in the LTC3862-2 is used to recover the slope compensation signal, so that the maximum peak inductor current is not a strong function of the duty cycle. In multi-phase applications that use more than one LTC3862-2 controller, it is possible for ground currents on the PCB to disturb the control lines between the ICs, resulting in erratic behavior. In these applications the FB pins should be connected to each other through 100 resistors and each slave FB pin should be decoupled locally with a 100pF capacitor to ground, as shown in Figure 8. Soft-Start The start-up of the LTC3862-2 is controlled by the voltage on the SS pin. An internal PNP transistor clamps the current comparator sense threshold during soft-start, thereby limiting the peak switch current. The base of the PNP is connected to the SS pin and the emitter to an MASTER FREQ INTVCC ON/OFF CONTROL RUN ITH LTC3862-2 SS FB VOUT CLKOUT INDIVIDUAL INTVCC PINS LOCALLY DECOUPLED SYNC PLLFLTR PHASEMODE SGND * * FREQ INTVCC RUN ITH ALL ITH PINS CONNECTED TOGETHER ALL RUN PINS CONNNECTED TOGETHER SLAVE LTC3862-2 SS FB CLKOUT ALL SS PINS CONNNECTED TOGETHER SYNC PLLFLTR PHASEMODE SGND * SLAVE INTVCC ALL FB PINS CONNECTED TOGETHER * RUN ITH LTC3862-2 FB SS CLKOUT SYNC PLLFLTR PHASEMODE SGND * R = 100 C = 100pF X 38622 F08 Figure 8. LTC3862-2 Error Amplifier Configuration for Multi-Phase Operation internal, buffered ITH node (please note that the ITH pin voltage may not track the soft-start voltage during this time period). An internal 5A current source charges the SS capacitor, and clamps the peak sense threshold until the voltage on the soft-start capacitor reaches approximately 0.6V. The required amount of soft-start capacitance can be estimated using the following equation: t CSS = 5A SS 0.6V The SS pin has an internal open-drain NMOS pull-down transistor that turns on when the RUN pin is pulled low, when the voltage on the INTVCC pin is below its undervoltage lockout threshold, or during an overtemperature condition. In multi-phase applications that use more than 38622fa For more information www.linear.com/LTC3862-2 19 LTC3862-2 Operation one LTC3862-2 chip, connect all of the SS pins together and use one external capacitor to program the soft-start time. In this case, the current into the soft-start capacitor will be ISS = n * 5A, where n is the number of SS pins connected together. Figure 9 illustrates the start-up waveforms for a 2-phase LTC3862-2 application. SW1 50V/DIV SW2 50V/DIV IL1 500mA/DIV IL2 500mA/DIV VIN = 51V VOUT = 72V LIGHT LOAD (10mA) RUN 5V/DIV VOUT 100V/DIV 38622 F10 Figure 10. Light Load Switching Waveforms for the LTC3862-2 at the Onset of Pulse-Skipping IL1 2A/DIV IL2 2A/DIV VIN = 24V VOUT = 72V RL = 100 1ms/DIV 38622 F09 Figure 9. Typical Start-Up Waveforms for a Boost Converter Using the LTC3862-2 Pulse-Skipping Operation at Light Load As the load current is decreased, the controller enters discontinuous mode (DCM). The peak inductor current can be reduced until the minimum on-time of the controller is reached. Any further decrease in the load current will cause pulse-skipping to occur, in order to maintain output regulation, which is normal. The minimum on-time of the controller in this mode is approximately 210ns (with the blanking time set to its minimum value), the majority of which is leading edge blanking. Figure 10 illustrates the LTC3862-2 switching waveforms at the onset of pulseskipping. Programmable Slope Compensation For a current mode boost regulator operating in CCM, slope compensation must be added for duty cycles above 50%, in order to avoid subharmonic oscillation. For the LTC3862-2, this ramp compensation is internal and user adjustable. Having an internally fixed ramp compensation waveform normally places some constraints on the value of the inductor and the operating frequency. For example, with a fixed amount of internal slope compensation, using 20 2s/DIV an excessively large inductor would result in too much effective slope compensation, and the converter could become unstable. Likewise, if too small an inductor were used, the internal ramp compensation could be inadequate to prevent subharmonic oscillation. The LTC3862-2 contains a pin that allows the user to program the slope compensation gain in order to optimize performance for a wider range of inductance. With the SLOPE pin left floating, the normalized slope gain is 1.00. Connecting the SLOPE pin to ground reduces the normalized gain to 0.625 and connecting this pin to the 3V8 supply increases the normalized slope gain to 1.66. With the normalized slope compensation gain set to 1.00, the design equations assume an inductor ripple current of 20% to 40%, as with previous designs. Depending upon the application circuit, however, a normalized gain of 1.00 may not be optimum for the inductor chosen. If the ripple current in the inductor is greater than 40%, the normalized slope gain can be increased to 1.66 (an increase of 66%) by connecting the SLOPE pin to the 3V8 supply. If the inductor ripple current is less than 20%, the normalized slope gain can be reduced to 0.625 (a decrease of 37.5%) by connecting the SLOPE pin to SGND. To check the effectiveness of the slope compensation, apply a load step to the output and monitor the cycle-by-cycle behavior of the inductor current during the leading and trailing edges of the load current. Vary the input voltage over its full range and check for signs of cycle-by-cycle SW node instability or subharmonic oscillation. When the 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation slope compensation is too low the converter can suffer from excessive jitter or, worst case, subharmonic oscillation. When excess slope compensation is applied to the internal current sense signal, the phase margin of the control loop suffers. Figure 11 illustrates inductor current waveforms for a properly compensated loop. The LTC3862-2 contains a patented circuit whereby most of the applied slope compensation is recovered, in order to provide a SENSE+ to SENSE- threshold which is not a strong function of the duty cycle. This sense threshold is, however, a function of the programmed slope gain, as shown in Figure 12. The data sheet typical specification of 75mV for SENSE+ minus SENSE- is measured at a normalized slope gain of 1.00 at low duty cycle. For applications where the normalized slope gain is not 1.00, use Figure 12 to determine the correct value of the sense resistor. ILOAD 1A/DIV IL1 1A/DIV IL2 1A/DIV VOUT 2V/DIV VIN = 24V VOUT = 72V 38622 F11 20s/DIV MAXIMUM CURRENT SENSE THRESHOLD (mV) Figure 11. Inductor Current Waveforms for a Properly Compensated Control Loop 80 75 SLOPE = 0.625 70 65 60 SLOPE = 1 55 50 SLOPE = 1.66 45 40 35 30 0 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) 38622 F12 Programmable Blanking and the Minimum On-Time The BLANK pin on the LTC3862-2 allows the user to program the amount of leading edge blanking at the SENSE pins. Connecting the BLANK pin to SGND results in a minimum on-time of 210ns, floating the pin increases this time to 290ns, and connecting the BLANK pin to the 3V8 supply results in a minimum on-time of 375ns. The majority of the minimum on-time consists of this leading edge blanking, due to the inherently low propagation delay of the current comparator (25ns typ) and logic circuitry (10ns to 15ns). The purpose of leading edge blanking is to filter out noise on the SENSE pins at the leading edge of the power MOSFET turn-on. During the turn-on of the power MOSFET the gate drive current, the discharge of any parasitic capacitance on the SW node, the recovery of the boost diode charge, and parasitic series inductance in the high di/dt path all contribute to overshoot and high frequency noise that could cause false-tripping of the current comparator. Due to the wide range of applications the LTC3862-2 is well-suited to, fixing one value of the internal leading edge blanking time would have required the longest delay time to have been used. Providing a means to program the blank time allows users to optimize the SENSE pin filtering for each application. Figure 13 illustrates the effect of the programmable leading edge blank time on the minimum on-time of a boost converter. Programmable Maximum Duty Cycle In order to maintain constant frequency and a low output ripple voltage, a single-ended boost (or flyback or SEPIC) converter is required to turn off the switch every cycle for some minimum amount of time. This off-time allows the transfer of energy from the inductor to the output capacitor and load, and prevents excessive ripple current and voltage. For inductor-based topologies like boost and SEPIC converters, having a maximum duty cycle as close as possible to 100% may be desirable, especially in low VIN to high VOUT applications. However, for transformerbased solutions, having a maximum duty cycle near 100% is undesirable, due to the need for V * sec reset during the primary switch off-time. Figure 12. Effect of Slope Gain on the Peak SENSE Threshold 38622fa For more information www.linear.com/LTC3862-2 21 LTC3862-2 Operation MINIMUM ON-TIME AT LIGHT LOAD WITH BLANK = SGND INDUCTOR CURRENT 200mA/DIV 96% MAXIMUM DUTY CYCLE WITH DMAX = SGND INDUCTOR CURRENT 1A/DIV GATE 5V/DIV SW NODE 20V/DIV SW NODE 20V/DIV 500ns/DIV VIN = 36V VOUT = 72V MEASURED ON-TIME = 210ns 1s/DIV MINIMUM ON-TIME AT LIGHT LOAD WITH BLANK = FLOAT 84% MAXIMUM DUTY CYCLE WITH DMAX = FLOAT INDUCTOR CURRENT 200mA/DIV GATE 5V/DIV SW NODE 20V/DIV SW NODE 20V/DIV INDUCTOR CURRENT 1A/DIV VIN = 36V 500ns/DIV VOUT = 72V MEASURED ON-TIME = 290ns 1s/DIV MINIMUM ON-TIME AT LIGHT LOAD WITH BLANK = 3V8 75% MAXIMUM DUTY CYCLE WITH DMAX = 3V8 INDUCTOR CURRENT 200mA/DIV GATE 5V/DIV SW NODE 20V/DIV SW NODE 20V/DIV INDUCTOR CURRENT 1A/DIV VIN = 36V 500ns/DIV VOUT = 72V MEASURED ON-TIME = 375ns 38622 F13 1s/DIV 38622 F14 Figure 13. Leading Edge Blanking Effects on the Minimum On-Time Figure 14. SW Node Waveforms with Different Duty Cycle Limits In order to satisfy these different applications requirements, the LTC3862-2 has a simple way to program the maximum duty cycle. Connecting the DMAX pin to SGND limits the maximum duty cycle to 96%. Floating this pin limits the duty cycle to 84% and connecting the DMAX pin to the 3V8 supply limits it to 75%. Figure 14 illustrates the effect of limiting the maximum duty cycle on the SW node waveform of a boost converter. The LTC3862-2 contains an oscillator that runs at 12x the programmed switching frequency, in order to provide for 2-, 3-, 4-, 6- and 12-phase operation. A digital counter is used to divide down the fundamental oscillator frequency in order to obtain the operating frequency of the gate drivers. Since the maximum duty cycle limit is obtained from this digital counter, the percentage maximum duty cycle does not vary with process tolerances or temperature. 22 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Operation The SENSE+ and SENSE- Pins The SENSE+ and SENSE- pins are high impedance inputs to the CMOS current comparators for each channel. Nominally, there is no DC current into or out of these pins. There are ESD protection diodes connected from these pins to SGND, although even at hot temperature the leakage current into the SENSE+ and SENSE- pins should be less than 1A. Since the LTC3862-2 contains leading edge blanking, an external RC filter is not required for proper operation. However, if an external filter is used, the filter components should be placed close to the SENSE+ and SENSE- pins on the IC, as shown in Figure 15. The positive and negative sense node traces should then run parallel to each other to a Kelvin connection underneath the sense resistor, as shown in Figure 16. Sensing current elsewhere on the board can add parasitic inductance and capacitance to the current sense element, degrading the information at the sense pins and making the programmed current limit unpredictable. Avoid the temptation to connect the SENSE- line to the ground plane using a PCB via; this could result in unpredictable behavior. The sense resistor should be connected to the source of the power MOSFET and the ground node using short, wide PCB traces, as shown in Figure 16. Ideally, the bottom terminal of the sense resistors will be immediately VIN adjacent to the negative terminal of the output capacitor, since this path is a part of the high di/dt loop formed by the switch, boost diode, output capacitor and sense resistor. Placement of the inductors is less critical, since the current in the inductors is a triangle waveform. Checking the Load Transient Response The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to ILOAD (ESR), where ESR is the effective series resistance of COUT . ILOAD also begins to charge or discharge COUT , generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot or ringing, which would indicate a stability problem. The availability of the ITH pin not only allows optimization of control loop behavior but also provides a DC-coupled and AC-filtered closed-loop response test point. The DC step, rise time and settling at this test point truly reflects the closed-loop response. Assuming a predominantly second order system, phase margin and/or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. VIN MOSFET SOURCE INTVCC LTC3862-2 VOUT GATE SENSE+ RSENSE RSENSE SENSE- PGND 38622 F15 TO SENSE FILTER NEXT TO CONTROLLER 38622 F16 FILTER COMPONENTS PLACED NEAR SENSE PINS Figure 15. Proper Current Sense Filter Component Placement GND Figure 16. Connecting the SENSE+ and SENSE- Traces to the Sense Resistor Using a Kelvin Connection 38622fa For more information www.linear.com/LTC3862-2 23 LTC3862-2 Operation The ITH series RC * CC filter sets the dominant pole-zero loop compensation. The transfer function for boost and flyback converters contains a right half plane zero that normally requires the loop crossover frequency to be reduced significantly in order to maintain good phase margin. The RC * CC filter values can typically be modified slightly (from 0.5 to 2 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type(s) and value(s) have been determined. The output capacitor configuration needs to be selected in advance because the effective ESR and bulk capacitance have a significant effect on the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1s to 10s will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Placing a power MOSFET and load resistor directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a fast load step condition. The initial output voltage step resulting from the step change in the output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. Figure 17 illustrates the load step response of a properly compensated boost converter. ILOAD 1A/DIV 500mA TO 1A IL1 2A/DIV IL2 2A/DIV VOUT 1V/DIV VIN = 24V VOUT = 72V 400s/DIV 38622 F17 Figure 17. Load Step Response of a Properly Compensated Boost Converter 24 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information Typical Boost Applications Circuit Minimum On-Time Limitations A basic 2-phase, single output LTC3862-2 application circuit is shown in Figure 18. External component selection is driven by the characteristics of the load and the input supply. In a single-ended boost converter, two steady-state conditions can result in operation at the minimum on-time of the controller. The first condition is when the input voltage is close to the output voltage. When VIN approaches VOUT the voltage across the inductor approaches zero during the switch off-time. Under this operating condition the converter can become unstable and the output can experience high ripple voltage oscillation at audible frequencies. For applications where the input voltage can approach or exceed the output voltage, consider using a SEPIC or buck-boost topology instead of a boost converter. Duty Cycle Considerations For a boost converter operating in a continuous conduction mode (CCM), the duty cycle of the main switch is: V + VF - VIN D= O = tON * f VO + VF The second condition that can result in operation at the minimum on-time of the controller is at light load, in deep discontinuous mode. As the load current is decreased, the on-time of the switch decreases, until the minimum on-time limit of the controller is reached. Any further decrease in the output current will result in pulse-skipping, a typically benign condition where cycles are skipped in order to maintain output regulation. where VF is the forward voltage of the boost diode. The minimum on-time for a given application operating in CCM is: 1 VO + VF - VIN(MAX) tON(MIN) = f VO + VF For a given input voltage range and output voltage, it is important to know how close the minimum on-time of the application comes to the minimum on-time of the control IC. The LTC3862-2 minimum on-time can be programmed from 210ns to 375ns using the BLANK pin. VIN 8.5V TO 36V L1 19H PA2050-193 1nF 3V8 SENSE1+ BLANK RUN FREQ 24.9k 0.1F 10nF 150k 1F SS LTC3862-2 39.2k ITH 100pF FB 12.4k VOUT 0.005 100F 1W 63V 10nF PHASEMODE SENSE1- 66.5k 475k SGND 6.8F 50V 6.8F 50V 6.8F 50V 4.7F INTVCC 10 GATE1 PGND PLLFLTR 6.8F 50V 6.8F 50V 10nF SENSE2+ 0.005 1W Q2 HAT2279H SENSE2- SYNC VOUT 48V 3A TO 5A 100F 6.8F 50V 63V VIN GATE2 CLKOUT Q1 HAT2279H + SLOPE 10 + DMAX D1 PDS760 L2 19H PA2050-193 6.8F 50V D2 PDS760 38622 F18 Figure 18. A Typical 2-Phase, Single Output Boost Converter Application Circuit 38622fa For more information www.linear.com/LTC3862-2 25 LTC3862-2 Applications Information Maximum Duty Cycle Limitations The peak current in each inductor is: Another operating extreme occurs at high duty cycle, when the input voltage is low and the output voltage is high. In this case: VO + VF - VIN(MIN) DMAX = VO + VF A single-ended boost converter needs a minimum off-time every cycle in order to allow energy transfer from the input inductor to the output capacitor. This minimum off-time translates to a maximum duty cycle for the converter. The equation above can be rearranged to obtain the maximum output voltage for a given minimum input or maximum duty cycle. VO(MAX) = VIN - VF 1- DMAX After the initial calculations have been completed for an application circuit, it is important to build a prototype of the circuit and measure it over the entire input voltage range, from light load to full load, and over temperature, in order to verify proper operation of the circuit. Peak and Average Input Currents The control circuit in the LTC3862-2 measures the input current (by means of resistors in the sources of the power MOSFETs), so the output current needs to be reflected back to the input in order to dimension the power MOSFETs properly. Based on the fact that, ideally, the output power is equal to the input power, the maximum average input current is: 26 IO(MAX) 1- DMAX 1 IO(MAX) * 1+ * n 2 1- DMAX where n represents the number of phases and represents the percentage peak-to-peak ripple current in the inductor. For example, if the design goal is to have 30% ripple current in the inductor, then = 0.30, and the peak current is 15% greater than the average. Inductor Selection Given an input voltage range, operating frequency and ripple current, the inductor value can be determined using the following equation: L= The equation for DMAX above can be used as an initial guideline for determining the maximum duty cycle of the application circuit. However, losses in the inductor, input and output capacitors, the power MOSFETs, the sense resistors and the controller (gate drive losses) all contribute to an increasing of the duty cycle. The effect of these losses will be to decrease the maximum output voltage for a given minimum input voltage. IIN(MAX) = IIN(PK) = VIN(MIN) IL * f * DMAX where: IL = IO(MAX) * n 1- DMAX Choosing a larger value of IL allows the use of a lower value inductor but results in higher output voltage ripple, greater core losses, and higher ripple current ratings for the input and output capacitors. A reasonable starting point is 30% ripple current in the inductor ( = 0.3), or: IL = 0.3 IO(MAX) * n 1- DMAX The inductor saturation current rating needs to be higher than the worst-case peak inductor current during an overload condition. If IO(MAX) is the maximum rated load current, then the maximum current limit value (IO(CL)) would normally be chosen to be some factor (e.g., 30%) greater than IO(MAX). IO(CL) = 1.3 * IO(MAX) Reflecting this back to the input, where the current is being measured, and accounting for the ripple current, gives a minimum saturation current rating for the inductor of: 1 1.3 *IO(MAX) IL(SAT) * 1+ * n 2 1- DMAX 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information The saturation current rating for the inductor should be determined at the minimum input voltage (which results in the highest duty cycle and maximum input current), maximum output current and the maximum expected core temperature. The saturation current ratings for most commercially available inductors drop at high temperature. To verify safe operation, it is a good idea to characterize the inductor's core/winding temperature under the following conditions: 1) worst-case operating conditions, 2) maximum allowable ambient temperature and 3) with the power supply mounted in the final enclosure. Thermal characterization can be done by placing a thermocouple in intimate contact with the winding/core structure, or by burying the thermocouple within the windings themselves. Remember that a single-ended boost converter is not short-circuit protected, and that under a shorted output condition, the output current is limited only by the input supply capability. For applications requiring a step-up converter that is short-circuit protected, consider using a SEPIC or forward converter topology. probe and a high bandwidth oscilloscope. Ensure that the drain voltage ringing does not approach the BVDSS of the MOSFET. Excessive ringing at high frequency is normally an indicator of too much series inductance in the high di/ dt current path that includes the MOSFET, the boost diode, the output capacitor, the sense resistor and the PCB traces connecting these components. The GATE of MOSFET Q1 could experience transient voltage spikes during turn-on and turn-off of the MOSFET, due to parasitic lead inductance and improper PCB layout. These voltage spikes could exceed the absolute maximum voltage ratings of LTC3862's GATE pin. The GATE pins are rated for an absolute maximum voltage of -0.3V minimum and 11V maximum. Hence it is recommended to add an external buffer close to the GATE of the MOSFET as shown in Figure 19. VIN L INTVCC PBS4140DPN LTC3862-2 Power MOSFET Selection The peak-to-peak gate drive level is set by the INTVCC voltage is 10V for the LTC3862-2 under normal operating conditions. Selection criteria for the power MOSFETs include the RDS(ON), gate charge QG, drain-to-source breakdown voltage BVDSS, maximum continuous drain current ID(MAX), and thermal resistances RTH(JA) and RTH(JC)--both junction-to-ambient and junction-to-case. VOUT Q2A 10 GATE1, 2 Q1 Q2B COUT RSENSE PGND SGND 38622 F19 Figure 19. External Buffer Circuit The gate driver for the LTC3862-2 consists of PMOS pullup and NMOS pull-down devices, allowing the full INTVCC voltage to be applied to the gates during power MOSFET switching. Nonetheless, care must be taken to ensure that the minimum gate drive voltage is still sufficient to full enhance the power MOSFET. Check the MOSFET data sheet carefully to verify that the RDS(ON) of the MOSFET is specified for a voltage less than or equal to the nominal INTVCC voltage of 10V. For applications that require a power MOSFET rated at 5V, please refer to the LTC3862 data sheet. Finally, check the MOSFET manufacturer's data sheet for an avalanche energy rating (EAS). Some MOSFETs are not rated for body diode avalanche and will fail catastrophically if the VDS exceeds the device BVDSS, even if only by a fraction of a volt. Avalanche-rated MOSFETs are better able to sustain high frequency drain-to-source ringing near the device BVDSS during the turn-off transition. Also pay close attention to the BVDSS specifications for the MOSFETs relative to the maximum actual switch voltage in the application. Check the switching waveforms of the MOSFET directly on the drain terminal using a single In order to calculate the junction temperature of the power MOSFET, the power dissipated by the device must be known. This power dissipation is a function of the duty cycle, the load current and the junction temperature itself (due to Calculating Power MOSFET Switching and Conduction Losses and Junction Temperatures 38622fa For more information www.linear.com/LTC3862-2 27 LTC3862-2 Applications Information the positive temperature coefficient of its RDS(ON)). As a result, some iterative calculation is normally required to determine a reasonably accurate value. The power dissipated by the MOSFET in a multi-phase boost converter with n phases is: 2 IO(MAX) PFET = * RDS(ON) * DMAX * T n * (1- DMAX ) IO(MAX) 2 + k * VOUT * *C *f n * (1- DMAX ) RSS The first term in the equation above represents the I2R losses in the device, and the second term, the switching losses. The constant, k = 1.7, is an empirical factor inversely related to the gate drive current and has the dimension of 1/current. The T term accounts for the temperature coefficient of the RDS(ON) of the MOSFET, which is typically 0.4%/C. Figure 20 illustrates the variation of normalized RDS(ON) over temperature for a typical power MOSFET. From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following formula: TJ = TA + PFET * RTH(JA) 1.5 1.0 0.5 0 -50 It is tempting to choose a power MOSFET with a very low RDS(ON) in order to reduce conduction losses. In doing so, however, the gate charge QG is usually significantly higher, which increases switching and gate drive losses. Since the switching losses increase with the square of the output voltage, applications with a low output voltage generally have higher MOSFET conduction losses, and high output voltage applications generally have higher MOSFET switching losses. At high output voltages, the highest efficiency is usually obtained by using a MOSFET with a higher RDS(ON) and lower QG. The equation above can easily be split into two components (conduction and switching) and entered into a spreadsheet, in order to compare the performance of different MOSFETs. Programming the Current Limit The peak sense voltage threshold for the LTC3862-2 is 75mV at low duty cycle and with a normalized slope gain of 1.00, and is measured from SENSE+ to SENSE-. Figure 21 illustrates the change in the sense threshold with varying duty cycle and slope gain. MAXIMUM CURRENT SENSE THRESHOLD (mV) T NORMALIZED ON RESISTANCE 2.0 The RTH(JA) to be used in this equation normally includes the RTH(JC) for the device plus the thermal resistance from the case to the ambient temperature (RTH(CA)). This value of TJ can then be compared to the original, assumed value used in the iterative calculation process. 50 100 0 JUNCTION TEMPERATURE (C) 150 80 75 SLOPE = 0.625 70 65 60 SLOPE = 1 55 50 SLOPE = 1.66 45 40 35 30 0 38622 F21 38622 F20 Figure 20. Normalized Power MOSFET RDS(ON) vs Temperature 28 10 20 30 40 50 60 70 80 90 100 DUTY CYCLE (%) Figure 21. Maximum Sense Voltage Variation with Duty Cycle and Slope Gain 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information For a boost converter where the current limit value is chosen to be 30% higher than the maximum load current, the peak current in the MOSFET and sense resistor is: ISW(MAX) = IR(SENSE) = 1 1.3 *IO(MAX) * 1+ * n 2 1- DMAX The sense resistor value is then: RSENSE = VSENSE(MAX) * n * (1- DMAX ) 1.3 * 1+ *I 2 O(MAX) Again, the factor n is the number of phases used, and represents the percentage ripple current in the inductor. The number 1.3 represents the factor by which the current limit exceeds the maximum load current, IO(MAX). For example, if the current limit needs to exceed the maximum load current by 50%, then the 1.3 factor should be replaced with 1.5. The average power dissipated in the sense resistor can easily be calculated as: 2 1.3 *IO(MAX) PR(SENSE) = * RSENSE * DMAX n * (1- DMAX ) This equation assumes no temperature coefficient for the sense resistor. If the resistor chosen has a significant temperature coefficient, then substitute the worst-case high resistance value into the equation. The resistor temperature can be calculated using the equation: TD = TA + PR(SENSE) * RTH(JA) Selecting the Output Diodes To maximize efficiency, a fast switching diode with low forward drop and low reverse leakage is required. The output diode in a boost converter conducts current during the switch off-time. The peak reverse voltage that the diode must withstand is equal to the regulator output voltage. The average forward current in normal operation is equal to the output current, and the peak current is equal to the peak inductor current: ID(PEAK) = 1 IO(MAX) * 1+ * n 2 1- DMAX Although the average diode current is equal to the output current, in very high duty cycle applications (low VIN to high VOUT) the peak diode current can be several times higher than the average, as shown in Figure 22. In this case check the diode manufacturer's data sheet to ensure that its peak current rating exceeds the peak current in the equation above. In addition, when calculating the power dissipation in the diode, use the value of the forward voltage (VF) measured at the peak current, not the average output current. Excess power will be dissipated in the series resistance of the diode, which would not be accounted for if the average output current and forward voltage were used in the equations. Finally, this additional SW NODE 50V/DIV INDUCTOR CURRENT 1A/DIV DIODE CURRENT 1A/DIV VIN = 12V VOUT = 72V 1s/DIV 38622 F22 Figure 22. Diode Current Waveform for a High Duty Cycle Application 38622fa For more information www.linear.com/LTC3862-2 29 LTC3862-2 Applications Information power dissipation is important when deciding on a diode current rating, package type, and method of heat sinking. ripple waveform are illustrated in Figure 23 for a typical boost converter. To a close approximation, the power dissipated by the diode is: The choice of component(s) begins with the maximum acceptable ripple voltage (expressed as a percentage of the output voltage), and how this ripple should be divided between the ESR step and the charging/discharging V. For the purpose of simplicity we will choose 2% for the maximum output ripple, to be divided equally between the ESR step and the charging/discharging V. This percentage ripple will change, depending on the requirements of the application, and the equations provided below can easily be modified. PD = ID(PEAK) * VF(PEAK) * (1 - DMAX) The diode junction temperature is: TJ = TA + PD * RTH(JA) The RTH(JA) to be used in this equation normally includes the RTH(JC) for the device plus the thermal resistance from the board to the ambient temperature in the enclosure. Once the proper diode has been selected and the circuit performance has been verified, measure the temperature of the power components using a thermal probe or infrared camera over all operating conditions to ensure a good thermal design. Finally, remember to keep the diode lead lengths short and to observe proper switch-node layout (see Board Layout Checklist) to avoid excessive ringing and increased dissipation. One of the key benefits of multi-phase operation is a reduction in the peak current supplied to the output capacitor by the boost diodes. As a result, the ESR requirement of the capacitor is relaxed. For a 1% contribution to the total ripple voltage, the ESR of the output capacitor can be determined using the following equation: ESRCOUT 0.01* VOUT ID(PEAK) where: Output Capacitor Selection Contributions of ESR (equivalent series resistance), ESL (equivalent series inductance) and the bulk capacitance must be considered when choosing the correct combination of output capacitors for a boost converter application. The effects of these three parameters on the output voltage ID(PEAK) = 1 IO(MAX) * 1+ * n 2 1- DMAX The factor n represents the number of phases and the factor represents the percentage inductor ripple current. SW1 100V/DIV SW2 100V/DIV IL1 2A/DIV IL2 2A/DIV VOUT 100mV/DIV AC COUPLED VIN = 24V VOUT = 72V 350mA LOAD 1s/DIV 38622 F23 Figure 23. Switching Waveforms for a Boost Converter 30 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information For the bulk capacitance, which we assume contributes 1% to the total output ripple, the minimum required capacitance is approximately: COUT IO(MAX) 0.01* n * VOUT * f For many designs it will be necessary to use one type of capacitor to obtain the required ESR, and another type to satisfy the bulk capacitance. For example, using a low ESR ceramic capacitor can minimize the ESR step, while an electrolytic capacitor can be used to supply the required bulk C. The voltage rating of the output capacitor must be greater than the maximum output voltage, with sufficient derating to account for the maximum capacitor temperature. IORIPPLE/IOUT Because the ripple current in the output capacitor is a square wave, the ripple current requirements for this capacitor depend on the duty cycle, the number of phases and the maximum output current. Figure 24 illustrates the normalized output capacitor ripple current as a function of duty cycle. In order to choose a ripple current rating for the output capacitor, first establish the duty cycle range, based on the output voltage and range of input voltage. Referring to Figure 24, choose the worst-case high normalized ripple current, as a percentage of the maximum load current. 3.25 3.00 2.75 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 0 0.1 The output ripple current is divided between the various capacitors connected in parallel at the output voltage. Although ceramic capacitors are generally known for low ESR (especially X5R and X7R), these capacitors suffer from a relatively high voltage coefficient. Therefore, it is not safe to assume that the entire ripple current flows in the ceramic capacitor. Aluminum electrolytic capacitors are generally chosen because of their high bulk capacitance, but they have a relatively high ESR. As a result, some amount of ripple current will flow in this capacitor. If the ripple current flowing into a capacitor exceeds its RMS rating, the capacitor will heat up, reducing its effective capacitance and adversely affecting its reliability. After the output capacitor configuration has been determined using the equations provided, measure the individual capacitor case temperatures in order to verify good thermal performance. Input Capacitor Selection The input capacitor voltage rating in a boost converter should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. 1-PHASE 2-PHASE 0.2 0.3 0.4 0.5 0.6 0.7 0.8 DUTY CYCLE OR (1-VIN/VOUT) 0.9 38622 F24 Figure 24. Normalized Output Capacitor Ripple Current (RMS) for a Boost Converter 38622fa For more information www.linear.com/LTC3862-2 31 LTC3862-2 Applications Information The value of the input capacitor is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. The input ripple current in a multi-phase boost converter is relatively low (compared with the output ripple current), because this current is continuous and is being divided between two or more inductors. Nonetheless, significant stress can be placed on the input capacitor, especially in high duty cycle applications. Figure 25 illustrates the normalized input ripple current, where: INORM = 1. The duty cycle range (where 1.5A is available at the output) is: V + VF - VIN DMAX = O VO + VF 72V + 0.5V - 24V = = 66.9% 72V + 0.5V 1.00 2. The operating frequency is chosen to be 300kHz so the period is 3.33s. From Figure 6, the resistor from the FREQ pin to ground is 45.3k. 0.90 0.80 0.70 IIN/INORM Consider the LTC3862-2 application circuit is shown in Figure 26a. The output voltage is 72V and the input voltage range is 8.5V to 36V. The maximum output current is 1.5A when the input voltage is 24V and 2A at an input of 32V. Below 32V, current limit will linearly reduce the maximum load to 0.5A at 8.5V input voltage (see Figure 26b). 72V + 0.5V - 36V = 50.3% DMIN = 72V + 0.5V VIN L*f 0.60 3. The minimum on-time for this application operating in CCM is: 1-PHASE 0.50 0.40 2-PHASE 0.30 1 VO + VF - VIN(MAX) 1 tON(MIN) = * * = f VO + VF 300kHz 0.20 0.10 0 A Design Example 0 0.2 0.6 0.4 DUTY CYCLE 0.8 1.0 38622 F25 Figure 25. Normalized Input Peak-to-Peak Ripple Current The maximum DC input current is: IIN(MAX) = 32 72V + 0.5V - 36V = 1.678s 72V + 0.5V IO(MAX) 1- DMAX = 1.5A = 4.5A 1- 0.669 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information VIN 8.5V TO 36V L1 58H PA2050-583 D1 MURS320T3H 1nF 3V8 SLOPE SENSE1+ BLANK Q1 HAT2267H 10 0.020 1W 10nF - RUN FREQ 24.9k 0.1F 150k LTC3862-2 45.3k FB SGND VOUT 324k CLKOUT 2.2F 100V x6 PGND Q2 HAT2267H GATE2 SENSE2- SYNC PLLFLTR 0.020 1W 10 VOUT 72V 2A (MAX) 47F 100V 4.7F INTVCC GATE1 5.62k 6.8F 50V VIN ITH 100pF 6.8F 50V 6.8F 50V 1F SS 1.5nF + PHASEMODE SENSE1 45.3k 47F 100V + DMAX 10nF SENSE2+ L2 58H PA2050-583 D2 MURS320T3H 38622 F26a Figure 26a. A 8.5V to 36V Input, 72V/2A Output 2-Phase Boost Converter Application Circuit 5. The inductor ripple current is: OUTPUT LOAD CURRENT (A) 2.5 IO(MAX) 0.4 1.5A IL = * = * = 0.9A n 1- DMAX 2 1- 0.669 2.0 1.5 6. The inductor value is therefore: 1.0 L= 0.5 0 0 10 20 30 INPUT VOLTAGE (V) 40 38622 F26b Figure 26b. Output Current vs Input Voltage 4. A ripple current of 40% is chosen so the peak current in each inductor is: IIN(PK) = = 1 IO(MAX) * 1- * n 2 1- DMAX 1 0.4 1.5A * 1+ = 2.7A * 2 2 1- 0.669 VIN(MIN) IL * f * DMAX = 24V * 0.669 0.9A * 300kHz = 59.5H 7. For a current limit value 30% higher than the maximum load current: IO(CL) = 1.3 * IO(MAX) = 1.3 * 1.5A = 1.95A The saturation current rating of the inductors must therefore exceed: 1 1.3 *IO(MAX) IL(SAT) * 1+ * n 2 1- DMAX = For more information www.linear.com/LTC3862-2 1 0.4 1.3 * 1.5A * 1+ = 3.5A * 2 2 1- 0.669 38622fa 33 LTC3862-2 Applications Information The inductor value chosen was 57.8H and the part number is PA2050-583, manufactured by Pulse Engineering. This inductor has a saturation current rating of 5A. 8. The power MOSFET chosen for this application is a Renesas HAT2267H. This MOSFET has a typical RDS(ON) of 13m at VGS = 10V. The BVDSS is rated at a minimum of 80V and the maximum continuous drain current is 25A. The typical gate charge is 30nC for a VGS = 10V. Last but not least, this MOSFET has an absolute maximum avalanche energy rating EAS of 30mJ, indicating that it is capable of avalanche without catastrophic failure. 9. The total IC quiescent current, IC power dissipation and maximum junction temperature are approximately: IQ(TOT) = IQ + 2 * QG(TOT) * f = 3mA + 2 * 30nC * 300kHz = 21mA 12. The power dissipated in the sense resistors in current limit is: 2 1.3 *IO(MAX) PR(SENSE) = * RSENSE * DMAX n * (1- DMAX ) 2 1.3 * 1.5 = * 0.020 * 0.669 2 * (1- 0.669 ) = 0.12W 13. The average current in the boost diodes is half the output current (1.5A/2 = 0.75A), but the peak current in each diode is: ID(PEAK) = = PDISS = 24V * 21mA = 504mW 1 IO(MAX) * 1+ * n 2 1- DMAX 1 0.4 1.5A * 1+ = 2.7A * 2 2 1- 0.669 TJ = 70C + 504mW * 34C/W = 87.1C 10. The inductor ripple current was chosen to be 40% and the maximum load current is 1.5A. For a current limit set at 30% above the maximum load current, the maximum switch and sense resistor currents are: ISW(MAX) = IR(SENSE) = = 1 1.3 *IO(MAX) * 1+ * n 2 1- DMAX 1 0.4 1.3 * 1.5A * 1+ = 3.5A * 2 2 1- 0.669 11. The maximum current sense threshold for the LTC38622 is 75mV at low duty cycle and a normalized slope gain of 1.0. Using Figure 21, the maximum sense voltage drops to 68mV at a duty cycle of 70% with a normalized slope gain of 1, so the sense resistor is calculated to be: RSENSE = VSENSE(MAX) ISW(MAX) = 68mV = 19.4m 3.5A For this application a 20m, 1W surface mount resistor was used for each phase. 34 The diode chosen for this application is the MURS320T3H, manufactured by ON Semiconductor. This surface mount diode has a maximum average forward current of 3A at 140C and a maximum reverse voltage of 200V. The maximum forward voltage drop at 25C is 0.875V and is 0.71V at 150C (the positive TC of the series resistance is compensated by the negative TC of the diode forward voltage). The power dissipated by the diode is approximately: PD = ID(PEAK) * VF(PEAK) * (1 - DMAX) = 2.7A * 0.71V * (1 - 0.669) = 0.64W 14. Two types of output capacitors are connected in parallel for this application; a low ESR ceramic capacitor and an aluminum electrolytic for bulk storage. For a 1% contribution to the total ripple voltage, the maximum ESR of the composite output capacitance is approximately: ESRCOUT 0.01* VOUT 0.01* 72V = = 0.267 ID(PEAK) 2.7A 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Applications Information For the bulk capacitance, which we assume contributes 1% to the total output ripple, the minimum required capacitance is approximately: COUT IO(MAX) 0.01* n * VOUT * f = 1.5A 0.01* 2 * 72V * 300kHz = 3.45F For this application, in order to obtain both low ESR and an adequate ripple current rating (see Figure 24), two 47F, 100V aluminum electrolytic capacitors were connected in parallel with six 2.2F, 100V ceramic capacitors. Figure 27 illustrates the switching waveforms for this application circuit. SW1 100V/DIV IL1 2A/DIV 2. In order to help dissipate the power from the MOSFETs and diodes, keep the ground plane on the layers closest to the power components. Use power planes for the MOSFETs and diodes in order to maximize the heat spreading from these components into the PCB. 3. Place all power components in a tight area. This will minimize the size of high current loops. The high di/ dt loops formed by the sense resistor, power MOSFET, the boost diode and the output capacitor should be kept as small as possible to avoid EMI. 4. Orient the input and output capacitors and current sense resistors in a way that minimizes the distance between the pads connected to the ground plane. Keep the capacitors for INTVCC, 3V8 and VIN as close as possible to LTC3862-2. 5. Place the INTVCC decoupling capacitor as close as possible to the INTVCC and PGND pins, on the same layer as the IC. A low ESR (X5R or better) 4.7F to 10F ceramic capacitor should be used. SW2 100V/DIV IL2 2A/DIV VOUT 200mV/DIV AC COUPLED VIN = 24V VOUT = 72V IOUT = 0.6A 2s/DIV 38622 F27 Figure 27. LTC3862-2 Switching Waveforms for 72V Output Boost Converter PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the converter: 1. For lower power applications a 2-layer PC board is sufficient. However, for higher power levels, a multilayer PC board is recommended. Using a solid ground plane and proper component placement under the circuit is the easiest way to ensure that switching noise does not affect the operation. 6. Use a local via to ground plane for all pads that connect to the ground. Use multiple vias for power components. 7. Place the small-signal components away from high frequency switching nodes on the board. The pinout of the LTC3862-2 was carefully designed in order to make component placement easy. All of the power components can be placed on one side of the IC, away from all of the small-signal components. 8. The exposed area on the bottom of the QFN package is internally connected to PGND; however it should not be used as the main path for high current flow. 9. The MOSFETs should also be placed on the same layer of the board as the sense resistors. The MOSFET source should connect to the sense resistor using a short, wide PCB trace. 38622fa For more information www.linear.com/LTC3862-2 35 LTC3862-2 Applications Information 10. The output resistor divider should be located as close as possible to the IC, with the bottom resistor connected between FB and SGND. The PCB trace connecting the top resistor to the upper terminal of the output capacitor should avoid any high frequency switching nodes. 14. Keep the MOSFET drain nodes (SW1, SW2) away from sensitive small-signal nodes, especially from the opposite channel's current-sensing signals. The SW nodes can have slew rates in excess of 1V/ns relative to ground and should therefore be kept on the "output side" of the LTC3862-2. 11. Since the inductor acts like a current source in a peak current mode control topology, its placement on the board is less critical than the high di/dt components. 15. Check the stress on the power MOSFETs by independently measuring the drain-to-source voltages directly across the devices terminals. Beware of inductive ringing that could exceed the maximum voltage rating of the MOSFET. If this ringing cannot be avoided and exceeds the maximum rating of the device, choose a higher voltage rated MOSFET or consider using a snubber. 12. The SENSE+ and SENSE- PCB traces should be routed parallel to one another with minimum spacing in between all the way to the sense resistor. These traces should avoid any high frequency switching nodes in the layout. These PCB traces should also be Kelvinconnected to the interior of the sense resistor pads, in order to avoid sensing errors due to parasitic PCB resistance IR drops. 13. If an external RC filter is used between the sense resistor and the SENSE+ and SENSE- pins, these filter components should be placed as close as possible to the SENSE+ and SENSE- pins of the IC. Ensure that the SENSE- line is connected to the ground only at the point where the current sense resistor is grounded. 36 16. When synchronizing the LTC3862-2 to an external clock, use a low impedance source such as a logic gate to drive the SYNC pin and keep the lead as short as possible. 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Typical Applications A 6V to 60V Input, 12V/6A Output 2-Phase SEPIC Application Circuit Q3 PBSS9110T D3 PBZ6.8B R9 220k R12 56k R5 10k 3V8 ROSC CSS 10nF 66.5k RC1 CC1 10nF CC2 6.34k 100pF R2 110k VOUT R1 12.4k 1F, X7R, 25V CD1-3 3 x 2.2F 100V R3 845k CU1 4.7F LTC3862-2 VIN SLOPE RUN BLANK 3V8 PHASEMODE INTVCC FREQ GATE1 SS SENSE1+ ITH SENSE1- FB PGND SGND GATE2 CLKOUT R11 249k C1 1nF Q1 BSC060N10NS3G C2 22F SENSE2+ PLLFLTR SENSE2- COUT1-4 4x 47F 16V + VOUT 12V AT 6A COUT5-6 2x 220F 16V D1 V8P10 6.8H WURTH 7448709060 PDZ6.8B * * D2 V8P10 10 C3 10nF C4 10nF CD4-6 2 x 4.7F 100V R6 0.005 R4 10 NC SYNC * Q4 BSC060N10NS3G R8 0.005 38622 TA02a BC847T 1k * VOUT Q5 PMST5550 DMAX 6.8H WURTH 7448709060 CIN1-5 4x 4.7F 100V D4 BAS516 R27 22k Q2 PMST5550 R13 10k VIN 6V TO 60V 10k Start-Up Load Step RUN 5V/DIV IOUT 5A/DIV VOUT 5V/DIV VOUT 1V/DIV AC-COUPLED IL1 5A/DIV IL2 5A/DIV 200s/DIV 38622 TA02b VIN = 12V VOUT = 12V IOUT = 1A TO 6A Efficiency vs Output Current at 300kHz 95 500s/DIV 38622 TA04c VOUT = 12V 90 85 EFFICIENCY (%) VIN = 12V VOUT = 12V RL = 12 80 75 70 65 VIN = 6V VIN = 12V VIN = 24V VIN = 48V 60 55 0 1 2 3 4 5 6 LOAD CURRENT (mA) 7 8 38622 TA02d 38622fa For more information www.linear.com/LTC3862-2 37 LTC3862-2 typical applications A 6V to 32V Input, 80V/7A Output 2-Phase Boost Converter Application Circuit VIN 6V TO 32V L1 16H PQA2050-16 1nF DMAX 3V8 SLOPE BLANK Q1 BSC06N10 10 SENSE1+ D1 V8P10 10nF 3.3m - 0.1F 10nF 100k SS LTC3862-2 12k ITH 220pF 6.8F, 50V 6.8F, 50V 4.7F INTVCC SGND 796k CLKOUT GATE1 PGND 10nF SENSE2+ 2.2F 100V x5 Q2 BSC06N10 GATE2 SENSE2- SYNC PLLFLTR 3.3m 10 VOUT 80V 7A (MAX) 100F 100V VIN FB 12.4k VOUT 1F 100F 100V + RUN FREQ 6.8F, 50V 24.9k + PHASEMODE SENSE1 110k L2 16H PQA2050-16 D2 V8P10 3862 TA03a Start-Up Efficiency vs Output Current 97 VOUT = 80V RUN 5V/DIV 95 EFFICIENCY (%) 93 VOUT 20V/DIV IL1 10A/DIV 91 89 87 85 83 IL2 10A/DIV VIN = 12V VOUT = 80V RL = 100 2ms/DIV 38622 TA03b VIN = 6V VIN = 9V VIN = 12V VIN = 24V 81 79 77 10 100 1000 LOAD CURRENT (mA) 10000 38622 TA03c 38 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 TYPICAL APPLICATIONs A 24V Input, 48V/6A Output 2-Phase Boost Converter Application Circuit VIN 8.5V TO 36V 1nF SLOPE 24.9k RUN FREQ 0.1F 150k SS 301k CLKOUT GATE1 PGND VOUT 48V 6A (MAX) 33F 63V HVH SUNCON x4 0.005 1W 10 Q2 HAT2279H GATE2 SENSE2- L2 19H PA2050-193 10nF SYNC PLLFLTR + 4.7F INTVCC SGND VOUT 10F 50V x4 VIN FB 7.87k 6.8F, 50V x6 1F LTC3862-2 ITH 100pF 0.005 1W 10nF PHASEMODE SENSE1- 30.1k Q1 HAT2279H 10 SENSE1+ BLANK 4.7nF D1 30BQ060 3V8 DMAX 45.3k L1 19H PA2050-193 SENSE2+ D2 30BQ060 3862 TA04a Start-Up Load Step RUN 5V/DIV IOUT 5A/DIV IL1 5A/DIV IL1 5A/DIV IL2 5A/DIV IL2 5A/DIV VOUT 1V/DIV AC-COUPLED VOUT 50V/DIV 38622 TA04b 1ms/DIV VIN = 24V VOUT = 48V IOUT = 1A TO 5A Efficiency 100 500s/DIV 38622 TA04c 10000 VIN = 24V VOUT = 48V 96 POWER LOSS (mW) EFFICIENCY (%) VIN = 24V VOUT = 48V RL = 100 EFFICIENCY 92 POWER LOSS 88 84 100 1000 LOAD CURRENT (mA) 1000 10000 38622 TA04d For more information www.linear.com/LTC3862-2 38622fa 39 LTC3862-2 TYPICAL APPLICATIONs A 24V Dual Input, 48V/6A Output 2-Phase Boost Converter Application Circuit VIN1 0V TO 36V* 1nF DMAX 22F x2 3V8 SLOPE L1 19H PA2050-193 BAS516 SENSE1+ BLANK Q1 BSC060N10NS3G 10 0.005 1W 10nF - PHASEMODE SENSE1 24.9k RUN FREQ 0.1F 84.5k SS ITH 100pF 100F 10F 50V 35V VIN FB 7.87k 301k CLKOUT GATE1 PGND 10 10F 50V 0.005 1W Q2 BSC060N10NS3G GATE2 SENSE2- BAS516 10nF SYNC PLLFLTR VOUT 48V 6A (MAX)** 4.7F INTVCC SGND VOUT 1F LTC3862-2 19.1k + 10nF 100F 35V + 45.3k D1 V8P10 L2 19H PA2050-193 SENSE2+ 22F x2 D2 V8P10 10F 50V 10F 50V 3862 TA07a VIN2 0V TO 36V* *AT LEAST ONE INPUT NEEDS TO BE ABOVE 7V **MAXIMUM 6A OUTPUT CURRENT WHEN BOTH VIN1 AND VIN2 ARE GREATER THAN 7V EFFICIENCY (%) Efficiency vs Output Current 40 97 V = 12V 96 VIN = 48V OUT 95 94 93 92 91 90 89 88 87 86 85 84 0.1 INPUT A AND B INPUT A OR B 1 LOAD CURRENT (A) 10 38622 TA07b 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 TYPICAL APPLICATIONs A 24V Input, 107V/1.5A Output 2-Phase Boost Converter Application Circuit VIN 8.5V TO 36V 1nF SLOPE 10 SENSE1+ BLANK 0.010 1W 10nF PHASEMODE SENSE1- RUN FREQ 24.9k 0.1F 1F LTC3862-2 1F 250V x8 VIN ITH 47pF VOUT 6.8F, 50V x6 150k SS 2200pF 43.5k Q1 Si7430DP 3V8 DMAX 68.1k D1 PDS4150 L1 58H + 100F 150V VOUT 107V 1.5A (MAX) 4.7F INTVCC 576k GATE1 PGND FB 6.65k SGND CLKOUT Q2 Si743ODP GATE2 SENSE2- 10nF SYNC PLLFLTR 0.010 1W 10 D2 PDS4150 L2 58H SENSE2+ 38622 TA05a L1, L2: CHAMPS TECHNOLOGIES HRPQA2050-57 PULSE ENGINEERING PA2050-583 Start-Up Load Step RUN 5V/DIV IOUT 2A/DIV IL1 2A/DIV IL1 2A/DIV IL2 2A/DIV IL2 2A/DIV VOUT 1V/DIV AC-COUPLED VOUT 50V/DIV 500s/DIV VIN = 24V VOUT = 107V ILOAD = 500mA TO 1.5A 38622 TA05b 2ms/DIV 38622 TA05c Efficiency 100 96 100000 VIN = 24V VOUT = 107V 92 EFFICIENCY 88 10000 POWER LOSS 84 POWER LOSS (mW) EFFICIENCY (%) VIN = 24V VOUT = 107V ILOAD = 400mA 80 76 100 1000 LOAD CURRENT (mA) 1000 10000 38622 TA05d 38622fa For more information www.linear.com/LTC3862-2 41 LTC3862-2 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. FE Package 24-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1771 Rev B) Exposed Pad Variation AA 7.70 - 7.90* (.303 - .311) 3.25 (.128) 3.25 (.128) 24 23 22 21 20 19 18 17 16 15 14 13 6.60 0.10 2.74 (.108) 4.50 0.10 6.40 2.74 (.252) (.108) BSC SEE NOTE 4 0.45 0.05 1.05 0.10 0.65 BSC 1 2 3 4 5 6 7 8 9 10 11 12 RECOMMENDED SOLDER PAD LAYOUT 4.30 - 4.50* (.169 - .177) 0.09 - 0.20 (.0035 - .0079) 0.25 REF 0.50 - 0.75 (.020 - .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 2. DIMENSIONS ARE IN (INCHES) 3. DRAWING NOT TO SCALE 42 1.20 (.047) MAX 0 - 8 0.65 (.0256) BSC 0.195 - 0.30 (.0077 - .0118) TYP 0.05 - 0.15 (.002 - .006) FE24 (AA) TSSOP REV B 0910 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. GN Package 24-Lead Plastic SSOP (Narrow .150 Inch) (Reference LTC DWG # 05-08-1641 Rev B) .337 - .344* (8.560 - 8.738) 24 23 22 21 20 19 18 17 16 15 1413 .045 .005 .229 - .244 (5.817 - 6.198) .254 MIN .033 (0.838) REF .150 - .157** (3.810 - 3.988) .150 - .165 1 .0165 .0015 2 3 4 5 6 7 8 9 10 11 12 .0250 BSC RECOMMENDED SOLDER PAD LAYOUT .015 .004 x 45 (0.38 0.10) .0075 - .0098 (0.19 - 0.25) .0532 - .0688 (1.35 - 1.75) .004 - .0098 (0.102 - 0.249) 0 - 8 TYP .016 - .050 (0.406 - 1.270) .008 - .012 (0.203 - 0.305) TYP NOTE: 1. CONTROLLING DIMENSION: INCHES INCHES 2. DIMENSIONS ARE IN (MILLIMETERS) .0250 (0.635) BSC GN24 REV B 0212 3. DRAWING NOT TO SCALE 4. PIN 1 CAN BE BEVEL EDGE OR A DIMPLE *DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE **DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE 38622fa For more information www.linear.com/LTC3862-2 43 LTC3862-2 Package Description Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings. UH Package UH QFN Package 24-Lead Plastic (5mm x 5mm) 24-LeadLTC Plastic (5mm xRev 5mm) (Reference DWG QFN # 05-08-1747 A) (Reference LTC DWG # 05-08-1747 Rev A) 0.75 0.05 5.40 0.05 3.90 0.05 3.20 0.05 3.25 REF 3.20 0.05 PACKAGE OUTLINE 0.30 0.05 0.65 BSC RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 0.10 R = 0.05 TYP 0.75 0.05 0.00 - 0.05 BOTTOM VIEW--EXPOSED PAD R = 0.150 TYP 23 PIN 1 NOTCH R = 0.30 TYP OR 0.35 x 45 CHAMFER 24 0.55 0.10 PIN 1 TOP MARK (NOTE 6) 1 2 5.00 0.10 3.25 REF 3.20 0.10 3.20 0.10 (UH24) QFN 0708 REV A 0.200 REF NOTE: 1. DRAWING IS NOT A JEDEC PACKAGE OUTLINE 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 44 0.30 0.05 0.65 BSC 38622fa For more information www.linear.com/LTC3862-2 LTC3862-2 Revision History REV DATE DESCRIPTION A 12/13 Added comparison table PAGE NUMBER 1 Added pin numbers 10, 11 Revised schematic 39, 40, 44 38622fa Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of itsinformation circuits as described herein will not infringe on existing patent rights. For more www.linear.com/LTC3862-2 45 LTC3862-2 Typical Application A 6V to 60V Input, 12V/6A Output 2-Phase SEPIC Application Circuit Q3 PBSS9110T D3 PBZ6.8B R9 220k R12 56k R5 10k 3V8 ROSC CSS 10nF 66.5k RC1 CC2 6.34k 100pF CC1 10nF R2 110k VOUT R1 12.4k 1F, X7R, 25V VIN SLOPE RUN BLANK 3V8 PHASEMODE INTVCC FREQ GATE1 SS SENSE1+ ITH SENSE1- FB PGND SGND GATE2 CLKOUT R11 249k C1 1nF SENSE2+ PLLFLTR SENSE2- COUT1-4 4x 47F 16V VOUT 12V AT 6A COUT5-6 2x 220F 16V 6.8H WURTH 7448709060 Q1 BSC060N10NS3G C2 23F + D1 V8P10 PDZ6.8B * * D2 V8P10 10 C3 10nF R6 0.005 R4 10 NC SYNC * CD1-3 2 x 4.7F 100V R3 845k CU1 4.7F LTC3862-2 C4 10nF CD4-6 2 x 4.7F 100V Q4 BSC060N10NS3G R8 0.005 38622 TA06 BC847T 1k * VOUT Q5 PMST5550 DMAX 6.8H WURTH 7448709060 CIN1-5 4x 4.7F 100V D4 BAS516 R27 22k Q2 PMST5550 R13 10k VIN 6V TO 60V 10k Related Parts PART NUMBER DESCRIPTION COMMENTS LTC3787/ LTC3787-1 Single Output, Dual Channel Multiphase Synchronous Step-Up Controller 4.5V (Down to 2.5V After Start-Up) VIN 38V, VOUT Up to 60V, 50kHz to 900kHz Operating Frequency, 4mm x 5mm QFN-28, SSOP-28 LTC3788/ LTC3788-1 Dual Output, Multiphase Synchronous Step-Up Controller 4.5V (Down to 2.5V After Start-Up) VIN 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Frequency, 5mm x 5mm QFN-32, SSOP-28 LTC3786 Low IQ Synchronous Step-Up Controller 4.5V (Down to 2.5V After Start-Up) VIN 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 3mm x 3mm QFN-16, MSOP-16E LT3757A Boost, Flyback, SEPIC and Inverting Controller 2.9V VIN 40V, Current Mode Control, 100kHz to 1MHz Programmable Operation Frequency, 3mm x 3mm DFN-10 and MSOP-10E Packages LTC3859AL Low IQ, Triple Output Buck/Buck/Boost Synchronous DC/DC Controller All Outputs Remain in Regulation Through Cold Crank, 4.5V (Down to 2.5V After Start-Up) VIN 38V, VOUT(BUCKS) Up to 24V, VOUT(BOOST) Up to 60V, IQ = 28A LTC3789 High Efficiency Synchronous 4-Switch Buck-Boost DC/DC Controller 4V VIN 38V, 0.8V VOUT 38V, 4mm x 5mm QFN-28, SSOP-28 46 Linear Technology Corporation 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC3862-2 (408) 432-1900 FAX: (408) 434-0507 www.linear.com/LTC3862-2 38622fa LT 1213 REV A * PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2012