Z86L8800ZCO IR Remote Control Development Kit Version 0.0 1.0 General Information The Zilog IR Remote Control Development Kit - Z86L8800ZCO allows the user to develop his customized IR remote control product by using Zilogs cost-effective Low- Voltage IR Microcontroller and Universal IR Database. 1.1 Key Matrix The key matrix on the board has eight rows and columns, however, it has two alternative configurations. The first configuration uses the eight port 2 (input) pins as column signals for key press detection and the eight port 0 (output) pins as row signals for key scanning signal. This configuration provides 64 keys. The second configuration uses P00, P07, P31, P32, P33 (input) pins as column signal for key press detection and eight port 2 (output) pins as row signals for key scanning. This configuration provides 40 keys. The key definition is described in table 1. TABLE 1. Key Definition K57 K49 K41 K33 K25 K17 K9 KI Select /East /South /West /North K58 KS50 K42 K34 K26 K18 K10 K2 /Audio /Subtitle Angle /Setup /Menu /Title /Open /Power K59 KS51 K43 K35 K27 K19 Kll K3 /Repeat /Dim /Pause /Play /Stop \Skip /Return /Skip FWD Back K60 K52 K44 K36 K28 K20 K12 K4 /4 13 2 /l /On /Play /Marker /A-B Screen mode K6l KS3 K45 K37 K29 K21 K13 K5 /Light /0 /Clear /9 /8 /7 /6 15 K62 K54 K46 K38 K30 K22 K14 K6 /CH /Vol /AV /CH UP {Vol UP ITV Down Down PWR Z86L8800ZCO IR Remote Control Development Kit August 6, 1998TABLE 1. Key Definition K63 K55 K47 K39 K31 K23 K15 K7 /NE ISE SW NW K64 K56 K48 K40 K32 K24 K16 K8 /Key - /Rev - /Vocal /Key + /Rev + /KK 1.2 Switches S1: Controls the pull-up resistors for port2. In 8x8 keymatrix configuration, port 2 is con- figured as input port, so S1 should be on, In 5x8 keymatrix configuration, port 2 is config- ured as output port, then S1 should be off. S2: Controls the pull-up resistors for POO, P07, P31, P32, P33. In 5x8 keymatrix configu- ration, POO, P07, P31, P32, P33 are configured as inputs, so S2 should be on. In 8x8 con- figuration, S2 should be off. The state of S2 is always opposite to that of S1. S3: Controls the connection of eight diodes to port 0 when it is configured as output. Some of the devices dont have open-drain for port 0 output. There diods are used to prevent the damage when two keys are pressed simultanously. S4: Controls the connection between P00, P07, P31, P32, P33 and first five rows when the 5x8 key matrix is needed. Table 2 shows the possible combination of $1, $2, S3 and S4. TABLE 2. $1-S4 Combination P2 as output & P00,P07, Switches || P2 as input & PO as output || P31, P32, P33 as input S1 ON OFF 82 OFF ON $3 ON OFF S4 OFF ON S5: Reset button for the device that has /RESET pin. S6: Select between 3V (2 batteries) or SV (4 batteries) options. S7: Controls the power on/off of the board. Z86L8800ZCO IR Remote Control Development Kit August 6, 19981.3 Jumpers TABLE 3. Jumper Description Jumer J1 || Description Advantage 1-2 P36 signal drives transistor No DC current but duty cycle of through C3 capacitor coupling IR may vary 2-3 P36 signal drives transistor Accurate IR duty cycle through R2 1.4 Test Points TABLE 4. Test Points Description Test Point Position Description TP1 1,2 Vec 3,4 Ground TP2 1 P34 (Software selected T8 out) 2 P35 (Software selected T16 out) 3 P36 (Software selected T8/T16 out) 1.5 Sockets 28-pin DIP (U2): This socket is used for the 28-pin DIP chips such as Z86L79/80/82/85/ 88/81/86 and the upcoming Z86E86. 40-pin DIP (U1): This socket is used for the 40-pin DIP chips such as Z86L87/89/73/72/ 92 and Z86E72/E73. 1.6 LED The LED on the board is used for backlight or indication of the completion of the code programming. 2.0 Software Current software version is 0.0. The file name is IRDEMO00.hex. In this version, only 16 TV codes are used for demo purpose. If you need the full access to Zilogs UIR data- base facility, please contact Zilogs local sales office in your area. The evaluation code is programmed in a 40-pin DIP Z86E73 OTP with 40-pin DIP pack- age. Z86L8800ZCO IR Remote Controi Development Kit August 6, 19983.0 Kits Contents Evaluation board Users Manual 4 AA batteries on the evaluation board 4.0 Operation Most of the keys in the key matrix are reserved for the user to expand the functions and features of its application. This kit uses the basic TV function keys (in bold) to evaluate the Zilogs IR remote control solution. There are sixteen TV brand codes can be simulated. Table 5 shows the brand and their cor- responding program code: TABLE 5. Code Manufacturer Code Manufacturer 00 GE 08 Toshiba 2 01 RCA 09 Samsung 02 Zenith 10 JVC 03 Sony 11 Panasonic 1 04 Magnavox 12 Mitsubishi 05 Toshiba 1/Sanyo 13 Sharp 06 Curtis Mathes 15 Panasonic 2 07 Sears 4.1 Power up Make sure the batteries are in the battery compartment. Select the 5V operating voltage by switching the 5V/3V switch to 5VDC position. Switch the POWER switch to ON postion. Z86L8800ZCO IR Remote Control Development Kit August 6, 1998 44.2 Programming TV Codes Press the number buttons while pressing POWER key to enter the manufacturers code of the TV set. After the programming finishes, the LED will flash once to indicate the com- pletion of the programming. Note: For TV sets with two manufactures codes (such as Panasonic), try both codes to confirm which code is effective. 4.3 TV Operation Press POWER key to turn the TV set ON or OFF. Press CH UP/CH Down key to select the channel. Press VOL UP/VOL Down key to turn the volume up or down. 4.4 Backlight Press the LIGHT key will turn on the LED. The LED will turn off after 6 second. 4.5 Power Off Switch the Power switch to OFF position to shut off the power to the board. 5.0 Schematics The schematics of the evaluation board is attached. Z86L8800ZCO IR Remote Control Development Kit August 6, 1998 55 4 3 [ 2 | 1 C/N _| REV DESCRIPTION DATE | APPROVED. A | ORIGINAL ISSUE U2 p2t__241 p20 poo 2 o 2 20 1 P2326] P23 Pol Poy 2 Baa | P22 P02 135 5 RP2 = RESISTOR PACK 1M X 8 RP1 = RESISTOR PACK 1M X 8 Pade | P23 PO3 TG P04 oe ee vee eee ee 9-9 VEE p24 Pod P25 1] pos pos Le POS P26 2 P26 P06 6 P06 ss 4 2 1 4 1 1 1 1 i 1 1 a 1 Nn nN Nn Nn N Sal Sal ot 7 ww nl S val ad F2}___3 | p97 poy }-1 P07 poy a_i BS BS BS BS BS BS BS BS BS BS BS st 6) 5) a) 3] 2 9] 8} 7} 6] 5) ) 3] 2 P3111 35, ppp: |18_ _SND poo 2 15 fy ey Syd TP2 P3212 | 555 st oy omy mys a} 3) Ss} Sy) Sy a} Sy P3313.) p33 vop + &__vce P13 it By 8 ay ay 8 B\ B\ BY By BY BY BY 1 P34 14] 34 vss |22__SND or of 2 P35 15 | p35 p32 t 13 ~~ a) ef my oe al of mf wf wf ef ef] op Se Be TAL > a P33 5 S42 P3700 XTAL2Q. PO P07 POO P31 P32 P33 P20 P21 P22 P23 P24 P25 P26 P27 286188/86/81 P27 P26 p25 p24 P23 p22 P21 P20 Ul x57 Kags Kal x33 X25 x17 Ko Kl 8 P10 P20 3 P20 vec H071_G25% DE G2S7Y G57 qeo7Dy Q2c7 OY gust Oy guoTOL, RO 1 2 16 2M 2 Pit pat }3-Be ue F 1 P12 P22 135 P23 x58 50 42 E34 26 18 x10 R2 27 P13 P23 35 pa4 $25701_9257O) guc*OL guotoy gucToy gusto quotoy grote RI b Fas ay 2 o] S18 bs [2-22 woe 2 P16 P26 3 P2 153 551 X43 x35 K27 n9 1 B 31 547 p27 4 P2 $2504_g-s" OL gd" Oy e508 Oy go" Oy $257O) 25 OL GTO RD b 3 1 328i 0 26 os ND REC stop | PLAY | PAUSE | REW FF uo P 371 P00 PREF1 76 P31 K60 K52 xa 136 |, K28 x20 x12 x 33 POD 39] P02 P31 5 3 $257 51, 267, 207 DL GISTOE 25TH GUGTOE GS" OL G25 OL, B3 4 wo, P03. pa ra 3 33 ~ ~ ~ iste Pod ST boa pau 22 34 Vv AUX1 1 2 3 CH+ P05 22 ~P3s X61 x53 as X37 K29 K21 13 ES P06 5 a pe 34 ) 1. a. oo 2 a. oy te 1 P P. $25" GO a re yr are ar ial p25 we oT 5 3 yp 2D, POT 10 | 397 p37 [23 B3 ver | AUK2 4 5 6 cH- soe K62 R54 146 538 K30 R22 ru x6 RW voD + oc 1. 1. fl. fo. 1, AS VSS osama 6 oH e6 4 ake 5 oy eo alt ry paren es o ps 6 8 on 1 ne XTAL4 15 ATALL CABLE | AUX3 1 8 9 VoL+ ome RESET XTAL2 x1 x63 X55 xa? K39 E31 E23 q15 x? 786L73/89/87 $5751, 257, G257OE G267SE G267E GAS OL HUTT OL 2071, BG 7 8 1 24 POWER MUTE 0 VOL- we re2 LF ct x64 156 x48 Kao E32 x24 16 Ke mt 22PP LisGi, LiaMoy Ligon Las on Las, LisM oy Lis*oy Lis*oy RT ' $3 2 pe Ey we SVvDC + N e4 SW_vcc tar ge vee - as 2 2 3vpe_ o-3_Svme 1 3 C6 TMF GND + S6 S7 CONFI AL OPERTY - ZILOG INC 4 VOLT SELECT DENTI COMPANY PROPERTY . E138 TITLE: SCHEMATIC DIAGRAM ENGINEER: D. MUI moa Z86LXX IR DEMO PLATFORM APPROVED: D PEREIRA ow FILE: IRDEMO.SCH DATE: 4/20/1998 DWG NUMBER: 96C0590-001 REV: A | PAGE: 1 OF 1 5 | 4 | 3 DWG SIZE: A | 2 14 3 HOT GLUE OR EPOXY BAT1 & BAT2 HOLDERS ONTO PCB AT OPPOSITE END OF PCB CONTACTS. (QO & Hie sh O + Dil ar) 209000066 060090000000 Lea? eat g J J a INSTALL S6 ONTO SOLDER SIDE. INSTALL S7 ONTO SOLDER SIDE. PLACE S7 IN THE "OFF" POSITION. [T+] fele] PLACE S1 & S3 IN wy, THE ON* POSITION pace ec GL r=) OG Cal Cl Cd la Ca ea CE) CA Co) STOP PLAY PAUSE Rew FF CIR GGA aUXL III RICCI VoR_ 4 AUK2 IG CILACI ES CABLE . AUX} VOL+ Chl G ICCA POWER MUTE a) el Cl Cl (gl al Cal OS ar w Ss yw & & 8 z B GB 2 a w B 8 5 INSTALL FEET 2 PLC AT EACH CORNER PLACE S6 IN THE "5VDC* POSITICN. [sa ee ff anon J NOTES: UNLESS OTHERWISE SPECIFIED. 1. SSR SIS ASSEMBLE FROM 98C0590-001 REV A PER MIL SPEC #MIL-STD-2000. HOLES TO BE FREE OF SOLDER, 4 PLC. INSTALL BAT1, BAT2, $6, S7 ONTO SOLDER SIDE. HOT GLUE OR EPOXY BAT1 & BAT2 HOLDERS ONTO PCB AT OPPOSITE END OF PCB CONTACTS. PLACE S7 IN THE OFF* POSITION. PLACE S6 IN THE 5VDC* POSITION. PLACE ALL S1 & $3 IN THE "ON" POSITION. PLACE ALL S4 & S2 IN THE "OFF" POSITIGN. INSTALL FEET 2 PLC AT EACH CORNER OPPOSITE BATTERIES QJ SOLDER SIDE OF BOARD. 24 | 98-6501-02 |BUNPER, .8 DIA, SELF-ADHSV 3m_BUNPON SJ-5009-BLACK 2 33 | 21-0192-00 |SHUNT, 2-POS, .1 CNTR ANP 531220-2 1{ Jt 2&3 22. [40-9000-00 |BATTERY, AAA, 1,5V, ALKALINE KEYSTONE 2468 4 | BATI,BAT2 21 | 40-8001-02 |HOLDER, BATTERY, 2~AAA KEYSTONE 2468 2 | BAT, BAT2 20 | 21-0055-01 |CONN, HDR/PIN, .025, SNGL ARIES 40-0901-12 25 | J1,TP1, TP2| 19 |51-0003-02 | SWITCH, TOGGLE, SPOT,RT ANGL C&K E101MD1ABE 2| 86,87 48 [51-0400-01 |SWITCH, PS, NON, 3m SQ PANASONIC EVQ-QS205K 65 | Ki-K64, 55 17 [51-0003-02 [SWITCH, DIP, $-POS ALCO ADF-08 4| St-S4 16 | 48-0027-00 | XSTR, 2N3904, NPN, TO92 MOTOROLA 2N3904 1} Q1 15 [23-0000-11 |XTAL,8. 00OMHZ, SER/RESN FOX Foxoso i] x 14 | 48-1005-01 (DIODE, IR BNIT LITEON LT1063-ND a| Di 13 | 48-1005-01 |DIODE,LED,RED,T1 3/4 STANLEY PR57345 RED 1] Dio 42 [| 4@-1002-01 |DIODE, 1N914, SW,DO7 MOTOROLA 1NS14 9 | Di-Ds 11 | 47-0001-01 [RBS NIWK, 1N, BUS, 10PSIP BOURNS 4310N-101-1NEG 2 | _RP1,RP2 10 | 47-1003-79 [RBS, 4.7K OHMS, 5%, 1/4W 1] R4 9 | 47-1003-39 [RES, 100 OHNS,5%,1/4W 1] BS 8 [47-1004-03 |RES, 10K OHNS,5%,1/4W 1] R2 7 | 47-1003-51 [RES, 330 ORNS, 5%,1/4W 1] Rt 6 | 45-0018-07 [CAP, 1UF, ALUN, 16V SPRAGUE 510D105N063AA3D 1] ca 5 |15-0005-66 (CAP, .1UF, CER/X7R, DIP SPRAGUE $23CX7R1 04N0S0B 3 | 3,C5,C6 4 | 15-0031-01 _{CAP, 22PF, CER/DISC, SOV SPRAGUE TCXQ22 2] c1,ce 3_| 21-0410-00 |SOCKET, IC, PIN STRIP SANTEC_SS-132-S-2 3 | U1,02 2 | 21-0230-00 |1C,28687308PSC, 40PD ROM CODE 7??? 1] 01 1 | 98C0590-001 |FAB, Z86LXX IR DENO PLATFORN 1 ITEN| PART NUMBER DESCRI PTI ON/NANUFACTURER QTY] LOCATIGN ENGINEERING PARTS LIST COPYRIGHT ZILOG INC. ALL RIGHTS RESERVED FILE: TITLE: PC ASSEMBLY, Z86LXX IR DEMO PLATFORM TRDEMO. PCB ENGINEER: DAN PEREIRA APPROVED: DAN PEREIRA DATE: 4-20-1998 DAG NUMBER: 99c0590-001 REV: A DWG SIZE B | SHEET: 10F 1 1Ca ee 5 * Dit + Pavey eee eee tee esses ke hn + +53 g = eeeyeveteeveees | tty em y 8 d+ or = 5 z & y a Fee e ae eet eee eee eae + pio g vO} 5 Pe z 3 RESET 4 *) [rar L+e[_}c1 + + SESEESSS EGHHtee teaeeeee (2 weer rTe & ray eel _jeca = {__Jece * iE Fe a ON = PORT2 INPUT Oe P27 P26 P25 P24 P23 P22 P21 P20 SI el ee GE ce) ce OGD Gd CI RII GIGI G Cy REC STOP PLAY PAUSE bd FF wOSee Alla RoR CIC ACIRICA CS CABLE , AUK3 7 Fel ll Cll POWER MUTE o CAG CA Ga RCA) ts Zilog PC: 99C0590-061 2) Feeeeee q eeeeeeee SEARLASS SSSRZESE ak Sleteeeeeee BRSER ++ teeedeee [TEES TET EH 32 3 RT2 OUTPU' 3] ws S 8 B 8 z & wo a a 8.20" 3.75 -20" RAD. e IAM Bw FABRICATION NOTES . TRACE WIDTH TOLERANCE: +/- .003". . FINISH: EXPOSED COPPER TO BE PLATED WITH .0003" THICK 60/40 TIN LEAD. SOLDERMASK COLOR MATT BLUE OVER BARE COPPER BOTH SIDES. . HOLE SIZES ARE FINISHED. TOL: +.003" -.Q01". LAMINATE IS UL APPROVED, FR4, .062 THICK, * Toz COPPER CLAD. . SILKSCREEN BOTH SIDES YELLOW. . DRILL ACCORDING 10 SUPPLIED DRILL FILE: IRDEMO.DRL . FABRICATE PER IPC-A-600C PCB MFG SPEC. LAYER 1 = COMPONENT SIDE LAYER 2 = SOLDER SIDE HOLE SPECIFICATION SIZE | COUNT | SYMBOL 028 8 R 032 | 199 + .035 | 270 Ae .050 4 + .075 | 10 at .125 4 ab TOTAL HOLE COUNT = 495 COPYRIGHT ZILOG INC. ALL RIGHTS RESERVED ENGINEER: DAN PEREIRA APPROVED: DAN PEREIRA TITLE: FABRICATION, Z86LXX IR DEMO PLATFORM FILE: IRDEMO.PCB DATE: 4-17-1998 DWG NUMBER: 98C0590-001 REV: A | DWG size B | SHEET: 10F 1 1OC Zilog PC: 99C0590-001 (7 exp vec eae dt ~\ EXCKSKS) aft TPL TP2 p11 7 OO C0000000000000000000 O foe) & doa oO OR3 G 8 00000000000000 ott or2 a B ~ o 427 oR1 0 OZ p D9 & ot Ase0 oa RS DODOOODDDCDCDD OG GOON OO pio | o+} OR4 8 COCOCDD0G000000N oz RESET Too z oO roof joct o-+4+ 0 Ox? ss Xi c4 oO 5 LS of Joc2 of Joes os ~ RP1 O O & si__fo]__s3 $4 $215) YY ol fo P20 |O 1/6] |2 O| Poo pi |o | P07 |o ot fo P21 |O o} fa} ] o| Pot pz |o | Poo Jo o} |o P22 |O 0} |g] |e o| P02 D3 |o oO] P31 Jo oj} |o P23 |O 0] 151 o| P03 pa jo o| P32 |o oO} jolg P24 jO Of] 6} | | Pod DS {O of P33 |O o| joj P28 jO 0} [6]? } POS pe 0 of lo P26 |O 9] [6] | o| Poe v7? |o o} jo P27 |O O} ig to O| P07 ps |o o} |o ON = PORT2 INPUT ON = PORT2 OUTPUT 8 P27 P26 p25 P24 P23 P22 P21 P20 (~ \ GO] [6-6] [oo] [6 5] [6 5] [Oo 4] [fo 5] [Oo 6 RO RO ge 0} Lo _o} lo_o Q 9 o} Lo 0} Loe K57 Kao Kai 33 K25 Ki7 KD KI O70] [Oo 0] [fo Oo] [Oo 5] [So 0] [Oo Oo] [Oo 6] [So oO Ri Ri Qo} lg _o 9 @ 9} jo 0} jo 9 KSB K50 K4A2 K34 K26 Kia KI0 K2 0-6] [oO Oo] fo Oo] FO 6] [So dO] [oO 4] [oO] fo oO R2 R2 Q 9 2 Q 90 o_o} lo_o KS9 KS1 KGS K35 Kay Ki9 Kil B REC STOP PLAY PAUSE REW FF 0 6| [fo Oo] fo 6] fo 5] fo o] fo 5] [Oo oO] [Oo 6 R3 R3 ge 9) lo Qo 0} 1g Qo9 Ke0 K52 Kad Kae K28 120 Ki2 a Tv AUX1 1 2 3 CH+ G of fo 5] [od] [Se 5] [fo 5] [oO 5] fo Go] [Oo 6 R4 R4 9 9) 1Q Q ee} 19 Q 9} 1g 9 Kel x53 Kas 17 29 21 Kis xe VCR_., AUX2 4 5 6 CH- 6] [oO 0] [Oo 0] [oO dj fo 5] [oo] [Oo 5] [o 6 RS R5 Q Q 2 Q Q 9 9 K6z KS4 K46 K33 x30 Kaz Kid 6 CABLE , AUX3 7 8 9 VOL+ 6] fo 6] [oO 0] [o 0] [fo 3d] [eo 5] fo Oo] [Oo oO R6 eo eo} Lo o| Lo_o} lo Q Q_9 X63 Ka) x39 131 Kz3 Kis KT POWER MUTE 0 VOL- @ 0] [6 0] fo oO] fo oO] [SO 5) fo Oj [oO 5] fo 6 R7 e of} Lo } Lg_9} 1g_9] le_o} le o_O UC K64 x56 x48 x40 K32 K24 Ki6 K8 J Z86LXX IR DEMO PLATFORM