tyca / Electronics ANF SMA Right-Angle Cable Plugs (Direct Solder Attachment) 1051166-1, 1051170-1, 1051176-1, and 1051178-1 Instruction Sheet 408-4845 (was AP. 20-563) 03 MAR O03 Reva Interface M 10.54[.415] Ref. 2.03 [,080] Ref. Reference Plane : Disc Cap Not Ping Cabl u - 7 - able y Reference \ : Plane SY | | Housing | | Sub-Assembly 3.66 [.144] PLUG PART NUMBER TYCO ELECTRONICS MILITARY CURRENT PREVIOUS M39012/80- 1051166-1 2007-8006-92 3006 1051176-1 2007-81 06-92 3106 (No Safety Wire Holes) 1051170-1 2007-8008-92 3008 1051178-1 2007-8108-92 3108 (No Safety Wire Holes) Figure Tf 1. INTRODUCTION SMA Right-Angle Cable Plug (Direct Solder Attachment) 1051166-1, 1051170-1, 1051176-1, and 1051178-1 are designed to be crimped onto RG 402/U 3.58 [.141] diameter semi-rigid coaxial cable using the following tool as shown in Figure 2. TOOL PART NUMBER CROSS-REFERENCE TYCO PREVIOUS DESCRIPTION ELECTRONICS PART NUMBER Locator Tool 1055451-1 2098-5218-02 Figure 2 Dimensions on this instruction sheet are in millimeters [with inches in brackets]. Figures are not drawn to scale. Reasons for reissue of this document are provided in Section 4, REVISION SUMMARY. 2. DESCRIPTION The plug connector consists of a housing assembly, disc cap, and a coupling nut. See Figure 1. 3. ASSEMBLY PROCEDURE 3.1. Preparation of Cable Follow safety precautions included with the tools used for assembly. 1. Insert the squared cable end into the fixture base hole pattern No. 2. as shown in Figure 3. 2. Place saw in saw slot and cut through outer conductor and into dielectric while rotating cable. 3. Remove cable from fixture and finish cutting dielectric with cutting blade. 4. Bare inner conductor by prying cut cuter conductor and dielectric from cable. 5. Complete trimming of cable inner conductor to dimension shown in Figure 3. Fixture Saw Hole Pattern No. 2 Base Slot Cable Inner Cable Outer \ \ Conductor Conductor | I 77a TTY r 90 | u u | | | | lem Cable 2.03-2.29 _ Dielectric [.080-.090] Figure 3 3.2. Soldering of Center Contact to Inner Conductor 1. Secure locator tool to threads of coupling nut as shown in Figure 4. 2003 Tyco Electronics Corporation, Harrisburg, PA. All Intemational Rights Reserved. AMP and Tyco are trademarks. Trademark Other products, logos, and company names used are the property of their respective owners. This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 1of2 AMP FAX/PRODUCT INFO 1-800-622-6752 For Regional Gustomer Service, visit our website at Loc B www.tycoelectronics.com tyco / Electronics SMA Right-Angle Cable Plugs (Direct Solder Attachment 408-4845 amP ght-Ang gs ( ) 2. Position cable inner conductor in center contact 3.4. Seal Opening in Housing slot. 1. Press disc cap into opening in rear of housing 3. Place pre-heated soldering iron on tip of contact sub-assembly as shown in Figure 6. and solder as shown in Figure 4. 2. Remove locator tool. Cable Inner Conductor 3. Two options of sealing the disc cap are: = ay = a. Tin perimeter of opening and press disc cap if \ Lok into position. Apply heat to disc cap. Do not ot \L KE allow solder to penetrate housing. A b. Disc cap may be epoxied into place. Do not / Solder Here allow epoxy to penetrate inside housing. / Housing Uh (60/40) Sub-Assemb! Locator Too! iy Cable Housing Sub-Assembly Dise Cap Figure 4 3.3. Soldering of Housing Sub-Assembly to Cable Solder housing sub-assembly to cable as shown in Figure 5. Housing Sub-Assembly Locator Tool Cable Figure 6 4, REVISION SUMMARY Solder Here 60/40 Since the previous release of this document, the following changes were made per EC 0990-0187-03: Locator Tool Cabl ale Updated document to corporate requirements Figure 5 Updated document for clarity 20f2 Rev A