Amphe-EX Series Mated Pair Table of Contents Page No. Amphe-EXTM Connector Series Introduction.......................................................................................... 1 Performance Criteria, Specifications .................................................. 2 How to Order ...................................................................................... 3 Shell Styles EXM-A00 Flangeless Panel Mount Receptacle............................ 4 EXM-A01 Fix Inline Receptacle.................................................... 5 EXM-A02 Panel Mount Receptacle.............................................. 6 EXM-A03 Flangeless Inline Receptacle ....................................... 7 EXM-A06 Straight Plug................................................................. 8 Insert Availability and identification, contacts, sealing plugs............... 9 Insert Arrangements ...........................................................................10-11 Amphenol technology provides innovation interconnect solutions for the demanding environmental requirements for equipment used in power generation, geophysical and oil and gas exploration. Sophisticated in-house testing facilities provide the qualification and specialization required for many of our connector products. Capabilities for testing include vibration and shock testing, humidity, engagement/separation force evaluation, durability testing, as well as salt spray/ fog, optical and many other performance requirements. Standard insert alternate positioning...................................................12 RJ45 inserts .......................................................................................13 Cable Glands.......................................................................................14 Fiber Optic termini - MIL-PRF-29504/4 & /5 multi-mode, size 16.......15 Fiber Optic termini - multi-mode, size 20............................................16 Application tools .................................................................................17 Assembly instructions..........................................................................18-23 Please visit our Website at www.amphenol-industrial.com 2 Amphe-EXTM Series Hazardous Rated Connectors EX Zone 1 & 2 smaller size and more contact options Amphe-EX Shell Styles INTRODUCTION With the ever growing need for more power and sig- nal in a smaller interface in ATEX rated areas, Amphenol is pleased to introduce the Amphe-EX circular connector series. Designed for Hazardous Environments AMPHE-EX Connector Series is designed for use in ATEX and IECex rated areas. AMPHE-EX connectors are equipped to handle signal, power, RF or fiber optic requirements in the most harsh environments. AMPHEEX connectors offer a complete array of insert patterns, ranging from 2 # 20 contacts, right up through 79 # 22D contacts, and everything in between. EXM-A00. . . . Flangeless Panel Mount Receptacle (Resin) In addition, AMPHE-EX is able to provide RJ45 connections and fiber optic termini into an ATEX and IECex approved interconnect solution. Chemical Manufacturing, Pharmaceutical Manufacturing, Petrochemical Refineries, Land and Offshore Drilling Platforms are just a few of the areas that the new AMPHE-EX Series will provide increased performance. AMPHE-EX connectors are made from machined aluminum components, and plated in a hard anodic coating designed to withstand the most extreme environments. Double-lead acme threads allow for a self cleaning mating action that does not clog under adverse conditions of ice, snow, mud or sand. The specific materials and design features of the AMPHEEX series were originally selected to satisfy the stringent requirements of the Military and Aerospace industries. These connectors combine electrical and mechanical capabilities that equal or exceed many of the parameters established by the Military specification MIL-5015. Amphenol Industrial, one of the leading interconnect suppliers to Industrial markets around the world, welcomes this new product to it's current offering of harsh environment interconnect solutions. EXM-A01 . . . .Fix Inline Receptacle EXM-A02 . . . .Panel Mount Receptacle (Resin) EXM-A03. . . . Flangeless Inline Receptacle EXM-A06 . . . .Plug with EX Cable Gland 1 Amphe-EXTM Series Specifications Amphe-EX connectors are Certified for EX Zone 1 and 2 (T6, T5 & T4) Gases, Vapours and Mists - Ex de IIC Gb Tamb between -40c to +55c Fiber Optic OP PR - Ex op pr IIC Gb Tamb between -40c to +55c * Fiber Optic OP IS - Ex op is IIC Gb Tamb between -40c to +55c * Combustible Dusts - Ex tb IIIC Db (T80c & T95c) IP6X Tamb between -40c to +55c ATEX Certified Zone 1 & 2- Cert. # SIRA 07ATEX1229X IECEx Certified Zone 1 & 2- Cert # SIR 08.0029X EAC Ex Zone 1 & 2- Cert # Cenelec IP68 HIGH TENSILE STRENGTH ALUMINUM: Bar Stock components precision machined, with points of impact designed for extra strength. HARD ANODIC PLATING: All machined aluminum parts are finished with a hard, scratch resistant coating per Mil-A-8625, Type III. (300 days salt spray performance) EASILY ACCESSIBLE WIRE TERMINALS: Conductors are readily terminated to contacts. Cable housings are slipped over conductors after terminating. Cumbersome handling and seating of inserts with conductors attached is eliminated. LARGE WIRE SPACING: Ample wire space is provided in cable housings and hardware. CABLE OPTIONS: Cable Gland terminations available to allow variety of cable types including unarmored, armored and sheathed cable built to the IEEE-45, UL1309, IEC, BS, DIN and JIC standards. Flexible cables like SOOW-A, W, G-GC and DLO constructions can also be used with the AMPHE-EX series connectors. For Cable Gland information, ask for Amphenol Cable Glands and Cord Grips catalog # 12- 055. INSERT VARIATIONS: A broad variety of inserts are offered ranging from 2 # 20 awg, up to 79 # 22D awg contacts. Numerous hybrid inserts available that offer combination copper and Coax/Twinax. In addition, Fiber Optic and RJ45 options available. RoHS COMPLIANT PRODUCT CONTACT RATING Contact Size Test Current Crimp 22D 20 16 12 10 (Power) 5 7.5 13 23 33 Maximum Millivolt Drop Crimp* 73 55 49 42 33 Crimp Well Data Crimp Barrel Cable Range Diameter AWG / SQMM .0345" (.0876mm) 22-26 / 0.25-0.34 .047" (1.194mm) 20-24 / 0.5-0.75 .067" (1.701mm) 16-20 / 1.0-1.5 .100" (2.540mm) 12-14 / 2.5 .137" (3.480mm) 10-12 / 4.0-6.0 Measurements in inches .0010 size 22D to size 16 and .002 for size 12 and 10 Measurements in mm .0025 size 22D to size 16 and .050 for size 12 and 10 SERVICE RATING Service Rating M N I II Suggested Operating Voltage (Sea Level) AC (RMS) DC 400 550 300 450 600 850 900 1250 Test Voltage (Sea Level) 1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS ** Please note that the establishment of electrical factors is left entirely in the designers hands, since they are in the best position to know what voltage, switching surges, transients, etc. can be expected in a particular circuit. 2 Amphe-EXTM Series how to order Amphenol(R) Amphe-EX series Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number EXM-A06-9-35PA01 as shown below: EXM- A 06- 9- 35 P A 01 ( ) Connector Series Material Connector Style Shell Size Insert Arrangement Contact Type Cable Gland Size Alternate Positions Special Deviations Caps and cable glands come standard on all assemblies Connector Series EXM . .designates Amphe-EX Series Material A. . . . .designates Aluminum Alloy Black Hardcoat S. . . . .designates Stainless Steel 316L Connector Style 00. . . . Flangeless Panel Mount Receptacle (Resin) 01 . . . .Fix Inline Receptacle with EX Cable Gland 02 . . . .Panel Mount Receptacle (Resin) 03. . . . Flangeless Inline Receptacle with EX cable Gland 06 . . . .Plug with EX Cable Gland Shell Size 9 thru 21 available Insert Arrangement See insert arrangement chart, page 9 and illustrated on pages 10-11 Copper Contacts included - FO termini are optionals and can replace AWG16 contacts Contact Type P. . . . . Pin contacts ( Standard 500 cycles) S.. . . . Socket contacts ( Standard 500 cycles) Cable Back End IF 01, 03 or 06 See chart page 14 for appropriate cable O.D. IF 00 or 02 Connector comes with Resin (Epoxy / Potting Compound) Alternate Positions Rotation of minor keys on page 12. Omit for standard Keyway "N" Specials Deviations Omit for cable gland for Unarmored cable BS. . . . EX cable gland for universal armored cable BSR . . EX reduced cable gland for universal armored cable RoHS COMPLIANT PRODUCT AVAILABLE Consult Amphenol Industrial Operations. 3 Amphe-EXTM Series EXM-A00 Flangeless Panel Mount Receptacle EXM-A00* Amphe-EX EXM-A00 Flangeless Panel Mount Receptacle ADAPTER 1.850 in. (47mm) 2.44 in. (62mm) A C THREAD B * To complete PN see how to order in page 3. Assembly includes contacts, resin, metal cap and lanyard. Inches (Millimeters) Shell Size 9 11 13 15 17 19 21 A Flange Dimension 1.658 1.786 1.900 2.025 2.150 2.256 2.381 (42,11) (45,36) (48,26) (51,43) (54,61) (57,30) (60,47) B Mounting Dimension 2.058 2.180 2.366 2.454 2.576 2.698 2.819 (52,27) (55,37) (60,09) (62,33) (65,43) (68,52) (71,60) All dimensions for reference only. 4 C Thread Adapter .750 NPT .750 NPT 1.00 NPT 1.00 NPT 1.25 NPT 1.25 NPT 1.25 NPT (M25) (M25) (M32) (M32) (M40) (M40) (M40) Amphe-EXTM Series EXM-A01 Fix Inline Receptacle EXM-A01* Amphe-EX EXM-A01 Fix Inline Receptacle 4.56 in. REF. 116mm REF. 2.44 in. 62mm A DEPENDENT ON EMPLOYED GLAND B .199 in. DIA. 5mm (4 Places) * To complete PN see how to order in page 3. * To complete PN see how to order in page 3. Assembly includes contacts, metal cap, cap, lanyard and EXand gland 14) Assembly includes contacts, metal lanyard EX(page gland (page 14) Inches (Millimeters) Shell Size 9 11 13 15 17 19 21 A Flange Dimension 1.772 1.772 2.008 2.008 2.126 2.126 2.126 B Mounting Dimension (45) (45) (51) (51) (54) (54) (54) 1.299 1.299 1.535 1.535 1.693 1.693 1.693 All dimensions for reference only. 5 (33) (33) (39) (39) (43) (43) (43) F Metric Cable Gland Entry Thread M16X1.5mm M16X1.5mm M20X1.5mm M25X1.5mm M25X1.5mm M32X1.5mm M32X1.5mm Amphe-EXTM Series EXM-A02 Panel Mount Receptacle EXM-A02* Amphe-EX EXM-A02 Panel Mount Receptacle ADAPTER 1.850 in. (47mm) 2.44 in. 62mm A B C THREAD 0.199 in. DIA. 5mm (4 Places) * To complete PN see how to order in page 3. * To complete PN see how order inand page 3. Assembly includes contacts, resin,tometal cap lanyard. Assembly includes contacts, resin, metal cap and lanyard. Inches (Millimeters) Shell Size 9 11 13 15 17 19 21 A Flange Dimension 1.772 1.772 2.008 2.008 2.126 2.126 2.126 (45) (45) (51) (51) (54) (54) (54) B Mounting Dimension 1.299 1.299 1.535 1.535 1.693 1.693 1.693 (33) (33) (39) (39) (43) (43) (43) All dimensions for reference only. 6 C Thread Adapter .750 NPT .750 NPT 1.00 NPT 1.00 NPT 1.25 NPT 1.25 NPT 1.25 NPT (M25) (M25) (M32) (M32) (M40) (M40) (M40) Amphe-EXTM Series EXM-A03 Flangeless Inline Receptacle EXM-A03* Amphe-EX EXM-A03 Flangeless Inline Receptacle 4.56 in. REF. 116mm REF. 2.44 in. REF. 62mm REF. A DEPENDENT ON EMPLOYED GLAND B * To complete PN see how to order in page 3. * To complete PNcontacts, see how to order in page 3.EX gland (page 14) Assembly includes metal cap, lanyard and Assembly includes contacts, metal cap, lanyard and EX gland (page 14) Inches (Millimeters) Shell Size 9 11 13 15 17 19 21 A Flange Dimension 1.658 1.786 1.900 2.025 2.150 2.256 2.381 (42,11) (45,36) (48,26) (51,43) (54,61) (57,30) (60,47) B Mounting Dimension 2.058 2.180 2.366 2.454 2.576 2.698 2.819 All dimensions for reference only. 7 (52,27) (55,37) (60,09) (62,33) (65,43) (68,52) (71,60) F Metric Cable Gland Entry Thread M16X1.5mm M16X1.5mm M20X1.5mm M25X1.5mm M25X1.5mm M32X1.5mm M32X1.5mm Amphe-EXTM Series EXM-A06 Straight Plug EXM-A06* Amphe-EX EXM-A06 straight plug 4.21 in. REF. 107mm REF. 2.44 in. REF. 62mm REF. DEPENDENT ON EMPLOYED GLAND D DIA. F THREAD * To complete PN see how to order in page 3. Assembly includesPN contacts, metal lanyard and3. EX gland (page 14) * To complete see how tocap, order in page Assembly includes contacts, metal cap, lanyard and EX gland (page 14) Inches (Millimeters) Shell Size 9 11 13 15 17 19 21 D Diameter .0625 1.5875 1.3125 (33,33) 1.4375 (36,51) 1.5625 (39,68) 1.6875 (42,86) 1.8125 (46,03) 1.9375 (49,21) 2.0625 (52,38) All dimensions for reference only. 8 F Metric Cable Gland Entry Thread M16X1.5mm M16X1.5mm M20X1.5mm M25X1.5mm M25X1.5mm M32X1.5mm M32X1.5mm Amphe-EXTM Series insert availability and identification, contacts, sealing plugs Shell Size/Arrg. Service Rating Total Conatcts 9-35 9-94 9-98 11-2 11-5 11-35 11-98 11-99 13-4 13-8 13-13 13-35 13-98 13-71 15-2 15-5 15-15 15-18 15-19 15-35 15-97 15-AC 17-2 17-6 17-8 17-22 17-26 17-31 17-35 17-99 19-11 19-31 19-32 19-35 19-RJ 21-11 21-16 21-35 21-39 21-41 21-75 M M I I I M I I I I I, Fiber Optic M I I I II I I I M I M M I II NA I M M I II M I M CAT 5/6 I II M I I M 6 2 3 2 5 13 6 7 4 8 4 22 10 2 2 5 15 18 19 37 12 26 39 6 8 4 26 19 55 23 11 15 32 66 22D 11 16 79 39 41 4 6 13 20 2 3 37 24 38 6 7 2* 10 12 66 79 8 (Twinax) 2 2 2 5 1 14 18 19 8 4 2 26 11 21 8 (coax) 4 8 4 55 10 (power) 2 5 8 22 16 Contact Size 12 12 (coax) 1 6 2 2 4 2 11 32 16 37 41 1 2 11 2 2 STANDARD CONTACTS AND SEALING PLUGS FOR AMPHE-EX SERIES CONTACTS SEALING PLUGS Conatct Size 8 (Coax) 8 (Twinax) 10 (Power) 12 Pin Part Number 21-33102-21 21-33190-529 10-597448-105 10-597448-125 Socket Part Number 21-33101-21 21-33191-530 10-597449-105 10-597449-125 Contact Size 8 (Coax) 8 (Twinax) 10 (Power) 12 20 10-597448-205 10-597449-205 20 16 22D 10-597448-165 10-597448-725 10-597449-165 10-597449-452 16 22D Proprietary No. 10-482099-8 T3-4008-59P 10-576225 10-405996-121 10-405996-161 10-405996-201 10-405996-221 Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other contact options available for use in Amphe-EX connectors, (thermocouple) consult Amphenol, Sidney, NY. 9 Amphe-EX TM insert arrangements Amphe-EX Series insert arrangements front face of pin inserts illustrated 5 1 46 2 3 Insert Arrangement Service Rating Number of Contacts Contact Size AWG 9-94 M 2 20 A F B D E C Insert Arrangement Service Rating Number of Contacts Contact Size AWG 13-4 I 4 16 L N K U J H Insert Arrangement Service Rating Number of Contacts Contact Size AWG V H R S F E Contact Size AWG B D 8 16 N M D C 2 17-22 Coax 12 Coax B C D 2 8 Coax Z L A b T Y K J H J E 11 10 U V c E W X G F 2 20 D 17 25 26 22 D K J H 21 2 18 4 L A M B C N J H C 14 20 G P F E L A M N B T U P K R J D H G 15-15 I 4 19 5 20 7 8 M B F D C 30 9 11 17-2 M 38 22D N 17-31 M 4 B 17-6 I 6 12 1 8 Twinax 10 17 32 25 40 1 R 47 P 53 N C D 9 16 24 31 39 4 46 4 A UC Z K J 20 H D V W 21 16 B T S X L 17-35 M 16 Y M 55 52 3 E G 17-99 I E F 2 16 CONTACT LEGEND Note: Size 8 cavities can be supplied with either twinax or coax per customer requirement. 8 10 12 16 20 22D *please check crimp well diameter on page 2 10 C A 6 F 20 E 17 R 11 F D 15-18 I 18 20 1 16 6 T S S R E P 22D B C 3 U G A 1 16 V F G 11-99 I 7 20 K 15-5 II 5 16 L C D C C D E B B 15-AC M 24 2 22D 16 B 17-26 I D A E 14 13 24 12 23 E R Pa S K 15 A M F B F 11-98 I 6 20 13-98 I 10 20 15-97 I 8 4 20 16 C 17-8 II L G A F E 13-35 M 22 22D 15-35 M 37 22D H G H G B 22 K A H A E 11-35 M 13 22D F J D 15-19 I 19 20 G 21 13-13 I, Fiber Optic 2 2 16 12 Dedicated to Fiber Optics 21 C 11-5 I 5 20 D 31 C B 1 A 1 A Insert Arrangement Service Rating Number of Contacts B B C D 11-2 I 2 16 C A G B P T 9-98 I 3 20 13-8 I 8 20 A M B B A 9-35 M 6 22D D 10 1 9 11 2 3 8 13 12 4 7 6 5 A E CA Amphe-EX TM insert arrangements Amphe-EX Series insert arrangements front face of pin inserts illustrated 5 1 46 2 3 H K G CA A B A J B D Insert Arrangement Service Rating Number of Contacts Contact Size AWG 19-11 II 11 16 A B D K D S R E 19-32 I 32 20 12 22D1 A 21 22 G F E J E L N K U J H A M P V C R T S F E D G S T P A B F Insert Arrangement Service Rating Number of Contacts Contact Size AWG N g r f e 31 A X q n D K J C Z a m d p L Y k B cA H b G 21 D T E B D 37 20 21-39 I C 2 16 i h R F C E S P W V U j s r J H P G F E L A M N B T U P K R A S J D H G S R F D E C G 15 A B 14 13 24 12 23 C D 11 10 E A X k t B Y m n C Z a 21-41 I 41 20 22 79 21 71 61 D E F 16 C P 31 51 B N R H 41 1 2 21-16 17 3 18 II 4 25 19 5 26 16 20 6 21 7 8 16 9 11 A 21-35 M 6 79 22D 17 30 11 E B F D C D D E F pA qR Bb G c T S C fPa e d U H b N D N J M Z L V K c E M W Y X L G F K J H g L A M B C N K B C M J D K 21-11 J L I H 11 M G 12 F 1 W j i M H V U h R G 19-68 I 18 16 B D B C 19-RJ CAT5-CAT6 ETHERNET C D K E Insert Arrangement Service Rating Number of Contacts Contact Size AWG 19-35 M 66 22D D A 1 C L A E L F F K B K G D B A H C A H D P G M J N U H K R B M T J C A L C B B H E C N 19-31 M 2 1 8 Coax 12 A G F B F G E D R g S E 10 1 25 34 A 9 11 2 A A T 43 17 E F 10 B 51 B 3 S 58 4 8 13 12 B U Ce C V 4 D 7 C 64 1 f 6 5 P d W D j 2 g X E N c b h 66 3 Y F M 63 a 9 Z J 57 L 16 G 50 24 K H 33 42 E C h C L F B U A f V W LC K J H V A M B N U P T R G S 4 B 17 25 32 40 R 47 P 53 N C D 9 E 16 24 31 39 Y L 46 A B T S UC Z X M 55 52 3 21-75 M 4 8 Coax F 10 1 K J H D V W G E F CONTACT LEGEND Note: Size 8 cavities can be supplied with either twinax or coax per customer requirement. 8 10 12 16 20 22D *please check crimp well diameter on page 2 11 Amphe-EXTM Series standard insert alternate positioning MASTER KEY/KEYWAY POSITION Shell Size Key & keyway arrangement identification letter AR or AP BSC BR or BP BSC CR or CP BSC DR or DP BSC 9 N 01 02 03 04 05 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11, 13, and 15 N 01 02 03 04 05 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 17 and 19 N 01 02 03 04 05 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 N 01 02 03 04 05 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and 25 A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. MAIN KEYWAY RECEPTACLE (front face shown) AR BSC BR BSC DR BSC CR BSC PLUG (front face shown) MAIN KEYWAY AP BSC BP BSC CP BSC 12 DP BSC Amphe-EXTM Series with RJ45 In addition to a complete line of power and signal inserts, the Amphe-EX also offers RJ45 ethernet connection systems. The Amphe-EX RJ45 assemblies offer all the same performance characteristics as the standard Amphe-EX hardware. Material A= Aluminum (Standard) S= Stainless Steel Insert Type RJ2= Picture 1 or 4 RJ1= Picture 2 RJF-00=Picture 3 RJF= Picture 5 Cable Type Blank for unarmored BS for armored cable EXM A06 19 RJF A BS LXX EXM-A06-19-RJF-A-BS-LXX Product Series Connector Style 00=Flangeless Panel Mount Receptacle 01=Fix Inline Receptacle 02=Panel Mount Receptacle (standard) 03=Flangeless Inline Receptacle 06=Plug RJ2 for 06 Picture 1 RJ1 for 06 Picture 2 RJF-00 for 02/00 Picture 4 EX Gland size RJ2 for 01/03 Picture 4 Cable length L05=0.5 meter L15=1.5 meter RJF for 02/00 Picture 5 The Amphe-EX with RJ45 allows you to use an Ethernet Class 5/ Cat. 5e connection for 10Base T, 100 BaseTX or 1000 BaseT networks in hazardous environments. With the patented RJStop(R) system, you can use the standard RJ45 cordset in our Amphe-EX connector sets which will provide a flame-proof protection system. 13 Amphe-EXTM Series cable glands EEx d Cable Gland Size A1 A2 A B C Unarmored Cable No deviation if Unarmored Min .1575 (4.0) .2835 (7.2) .3780 (9.6) .5315 (13.5) .7677 (19.5) Max .3307 (8.4) .4606 (11.7) .5512 (14.0) .7874 (20.0) 1.035 (26.3) Inches (Millimeters) Armored & Sheathed Cable-BS Under Armor Min Max .1339 (3.4) .3307 (8.4) .2835 (7.2) .4606 (11.7) .3701 (9.4) .5512 (14.0) .5315 (13.5) .7874 (20.0) .7677 (19.5) 1.035 (26.3) Standard Outer Diameter Min Max .3543 (9.0) .5315 (13.5) .4528 (11.5) .6299 (16.0) .6102 (15.5) .8307 (21.1) .7992 (20.3) 1.079 (27.4) 1.051 (26.7) 1.339 (34.0) Armored & Sheathed with reduced bore OD-Reduced Min Max .2638 (6.7) .4055 (10.3) .3701 (9.4) .4921 (12.5) .4724 (12.0) .6929 (17.6) .6614 (16.8) .9409 (23.9) .9134 (23.2) 1.201 (30.5) Shell size 9 and 11 can only accept A1 gland type Shell size 13 can only accept A1 A2 and A gland type EX-35 glands provide a single pull resistant seal on the outer sheath of unarmored cable. EX-20 provide a seal on the inner and outer sheath, an entry thread seal with a universal armor clamp. Fiber Optic Custom Cable Assembly Design and Fabrication Amphenol offers an extensive line of explosion proof and general duty cable glands. Consult Amphenol Industrial Operations and ask for new catalog 12-055, Amphenol Cable Glands and Cord Grips. Amphenol's cable assembly expertise dates back to the first industry standard fiber optic connector, over 25 years ago. Our depth of understanding of connector and termini design, and the complete control of connector materials, make Amphenol Fiber Optic cable assemblies one of the best in the industry. Amphenol offers a comprehensive line of single mode and multi-mode cable assemblies in a variety of cable configurations. From simplex jumpers to multi-fiber custom assemblies, Amphenol can design and supply all of your cable needs. High quality polishing processes have been developed to meet and exceed industry standard specifications for insertion loss, return loss and endface geometry. All assemblies are designed to intermateability standards for optical and physical performance criteria. Amphenol can assemble, polish and test many harsh environment and commercial grade connectors including: MIL-PRF-29504 standard MTC/MP0 (for availability, consult Amphenol Industrial) 14 Amphe-EXTM Series fiber optic termini - MIL-PRF-29504/4 & /5 multi-mode, size 16 Amphenol(R) Multi-mode, Size 16 Termini Features: * Precision ceramic ferrules which precisely position the fiber within the termini. * Precision ceramic alignment sleeves insure accurate fiber to fiber alignment. * Socket has threaded protective shroud with anti-rotation key, manufactured from rugged PEEKTM material, provides protection for the ceramic alignment sleeve. * Stainless steel termini bodies and springs. * Laser welded components for stronger construction. * Allows for multiple fiber accommodations Order multi-mode termini by Amphenol part number designation or MIL-PRF-29504 designation as shown in the charts below. Consult Amphenol, Sidney, NY for further availability. Size 16 Multi-mode Pin Terminus +.002 .128 -.001 1.176 MAX.* A DIA. REF. CERAMIC FERRULE Size 16 Multi-mode Socket Terminus *** .102 .001 DIA. +.003 .297 -.002 .06248 .00002 DIA. .080 MAX. CABLE DIA. .525 REF. TERMINUS STRENGTH MEMBER SHRINK TUBE .040 MAX. BUFFER CABLE DIA. 1.500 MAX* 1.093 .020 .080 MAX CABLE DIA. .537 .008 .525 REF. .040 MAX BUFFER CABLE DIA. TERMINUS SHRINK TUBE STRENGTH MEMBER .128 +.002 DIA. -.001 .06248 .0002 DIA. CERAMIC FERRULE A DIA. REF. SHROUD ALIGNMENT SLEEVE** * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. *** FO Socket Termini its not suitable for Resin (Potting) Do not install FO Sockets terminus on EXM-A00 or EXM-A02 Fiber Optic Pins Ordering Information Amphenol Part Number CF-198142-009 CF-198036-010 Fiber Size Core/ Cladding 50/125 & 62.5/125 50/125 & 62.5/125 A Dia. Ferrule Ref. Hole (Microns) Tolerance Fiber Optic Sockets Ordering Information Reference Only M29504/4*-XXXX Amphenol Part Number 126 +2,-0 M29504/4-4210 CF-198143-009 127 +2,-0 superseded by MIL-PRF CF-198035-010 Fiber Size Core/ Cladding 50/125 & 62.5/125 50/125 & 62.5/125 A Dia. Ferrule Ref. Hole (Microns) Tolerance Reference Only M29504/4*-XXXX 126 +2,-0 M29504/4-4210 127 +2,-0 superseded by MIL-PRF CF-198142-010 50/125 & 62.5/125 127 +2,-0 M29504/4-4040 CF-198143-010 127 +2,-0 M29504/4-4040 CF-198036-017 100/140 145 +3,-0 CF-198035-017 100/140 145 +3,-0 100/140 145 +3,-0 superseded by MIL-PRF 50/125 & 62.5/125 100/140 145 +3,-0 superseded by MIL-PRF 173.5 173.5 +1,-0 superseded by MIL-PRF CF-198142-017 CF-198036-29A 100/140/172 (Polyimide) M29504/4-4044 CF-198143-017 +1,-0 superseded by MIL-PRF CF-198035-29A 100/140/172 (Polyimide) M29504/4-4044 CF-198142-29A 100/140/172 (Polyimide) 173 +1,-0 M29504/4-4293 CF-198143-29A 173 +1,-0 M29504/4-4293 CF-198036-053 200/230 236 +4,-0 CF-198035-053 200/230 236 +4,-0 CF-198142-053 200/230 236 +4,-0 superseded by MIL-PRF 100/140/172 (Polyimide) CF-198143-053 200/230 236 +4,-0 superseded by MIL-PRF M29504/4-4214 15 M29504/4-4214 Amphe-EXTM Series fiber optic termini - multi-mode, size 20 Amphenol(R) Multi-mode, Size 20 Termini Features: * * * * * Offers increased termini density Designed with similar high performance components as the proven size 16 termini Maintains fiber optic/electrical hybrid capabilities Allows for multiple fiber accommodations Termination accomplished using the industry proven epoxy/polish method. Can be polished Air Gap (AG) or Physical contact (PC). Order multi-mode termini by Amphenol part number designation as shown in the chart below. Consult Amphenol, Sidney, NY for further availability. Size 20 Multi-mode Pin Terminus .069 .001 DIA. A DIA. REF. .297 +.003 -.002 .03937 +.00012 DIA. -.00000 Size 20 Multi-mode Socket Terminus 1.176 MAX.* CERAMIC FERRULE STRENGTH MEMBER 1.093 .020 .063 MAX. CABLE DIA. .037 MAX. BUFFER CABLE DIA. SHRINK TUBE .037 MAX BUFFER CABLE DIA. SHRINK TUBE 1.500 MAX.* STRENGTH MEMBER .123 MIN. .063 MAX. CABLE DIA. +.00012 .03937 DIA. -.00000 .162 .002 CERAMIC .069 .001 FERRULE DIA. A DIA. REF ALIGNMENT SLEEVE** .263 .004 * Indicated dimension when fully assembled. ** Alignment sleeve shipped unassembled. Ordering Information Multi-mode Termini (Size 20) for MIL-DTL-38999 Connectors Fiber Size Core/Cladding Dia (Microns) 50/125 62.5/125 100/140 Amphenol Part Numbers A Dia Ref Size 20 Socket Size 20 Pin Inches Microns Ferrule Hole Tolerance CF-198080-010 CF-198081-010 0.0050 127 +3,-0 CF-198080-017 CF-198081-017 0.0057 145 +3,-0 Additional sizes available upon request: consult Sidney, NY for availability. 16 Amphe-EXTM Series application tools The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing contacts incorporated in the Amphe-Lite Series connectors. For additional information on coaxial contact tools see catalog 12-130. All crimping tools included are the "full cycling" type. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. RECOMMENDED CRIMPING TOOLS Contact Size/Type 12 Pin and Socket 16 Pin and Socket 20 Pin and Socket 22D Pin 22D Socket 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket M22520/1-01 M22520/1-01 M22520/7-01 M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 Turret Die or Positioner M22520/1-04 M22520/1-04 M22520/7-04 M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-01 M22520/2-37 M22520/5-01 M22520/5-200 Crimping Tool Contact Size/Type 8 Coaxial Inner Pin and Socket Crimping Tool Turret Die or Positioner M22520/2-01 M22520/2-31 M22520/5-01 8 Coaxial Outer Pin and Socket M22520/5-01 M22520/10-01 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. M22520/5-05 Die Closure B M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-01 M22520/2-35 M22520/4-01 M22520/4-02 M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 TP201423 1716P-1 The above crimping tools and positioners are available from the approved tool manufacturer. INSERTION TOOLS Plastic Tools Use with Contact MS Part Number Color 10 (Power) 12 16 20 22/22D 22D 8 Coaxial 8 Twinax M81969/14-05* M81969/14-04* M81969/14-03* M81969/14-10* N/A M81969/14-01* Gray / (White) Yellow / (White) Blue / (White) Red / (Orange) N/A Green / (White) Metal Tools Angle Type Straight Type Proprietary Part MS Proprietary Part Number Part Number Number N/A N/A N/A N/A 11-8794-12 N/A N/A 11-8794-16 N/A N/A 11-8794-20 N/A N/A TP-201465 N/A N/A 11-8794-24 None Required None None Color Green Yellow Blue Red Brown Black Red REMOVAL TOOLS Plastic Tools Use with MS Part Number Color 10 (Power) 12 16 20 22D 8 Coaxial 8 Twinax M81969/14-05* M81969/14-04* M81969/14-03* M81969/14-10* M81969/14-01* M81969/14-12 M81969/14-12 (Gray) / White (Yellow) / White (Blue) / White (Orange) / Red (Green) / White Green Green For Unwired Contacts Proprietary Part 11-10050-11 11-10050-10 11-10050-9 11-10050-7 None None Metal Tools Angle Type Straight Type MS Proprietary Part Proprietary Part Number Part Number Number N/A N/A N/A N/A 11-8795-12 N/A N/A 11-8795-16 N/A N/A 11-8795-20 N/A N/A 11-8795-24 N/A N/A DRK264-8 N/A N/A N/A Color Green / White Yellow / White Blue / White Red / White Green / White N/A N/A The M81969/8, 11-8674, 11-8675,and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12-.155, 16-.109, 20-.077, 22D-.050. When wire diameters exceed those specified, the plastic tools must be used. 17 Amphe-EXTM Series assembly instructions L-2124 1. 2. 3. 4. 5. Read manufacturer's assembly instructions before actually starting to assemble connectors. Besides the matter of instruction on correct procedures, there are two important reasons for this preliminary step: To identify the various component parts, and to check for any missing parts. 9. Cut cable jacket and sheathing squarely and sheathing squarely and to correct length, using only wire strippers that have been approved for the operation. In preparing the individual wires in cables and harnesses for assembly, make allowances in length for reaching the outer most circle of contacts cavities in the conductors. The insulation should be cut progressively longer as they extend out from the center of the cable or harness to assure sufficient length. 11. Use only the proper insertion tools and be sure that they are aligned axially when pushing contact into their fully seated position. 10. Seat all contacts properly so that they will not be damaged or become disengaged during connectors mating operation. 12. When inserts have more cavities than the conductors, plug unused cavities with furnished contacts. 13. After all terminated contacts are inserted in their respective cavities and inspected (detailed on page 5), the cable adapter should be installed and tightened with a strap wrench (detailed on page 8). Follow chart on Page 5 covering maximum cable stripping lengths for effective cable gland sealing. All conductors should be fit into contact wire wells correctly. A practice layout should be done so that an assembler can oversee what the finished will look like when finished. 14. When handling cables, use adequate support to prevent damage to the internal wires. Exd glands are intended for sealing purposes and should not be used as a cable grip. Before starting actual termination of wires, it is essential that cables and harnesses be laid out in a specific order in accordance with the wiring diagram. Proper layout will eliminate the need for twisting and crossover of conductors. If the wiring layout is not correct, the termination operation will be difficult or even impossible and the chances for making errors will be increased. Cable and harness assemblies having a spiral layout must also be matched carefully to the correct contacts in both the male and female inserts. 15. If for any reason, terminated conductors have to be removed from an insert because of an assembly error or change in circuitry, be sure to remove the cable gland or cable adapter first before extracting the contact and re-inserting it. 16. If one of the connector poles is a ground wire, make sure that it is grounded properly before the connector actually is engaged. 17. When connectors have the same configuration are to be mounted closer together, different or alternate key arrangements should be used to prevent mismatching and possible damage to the electrical system. Some cables that will be used will have a "basket weave" type of armor under the outer jacket (sheath) and over the inner jacket. Since many regulatory entities require that the armor be grounded at least at the source end, it is beneficial to ground the armor via a spare contact within the connector. Follow the removal of sufficient amount of outer jacket (see chart on Page 5) ample amount of armor can be clipped away, but not all. An adequate amount should remain in order that a small cross-section conductor, short in length, be woven into the remaining armor weave and either soldered or covered with mastic impregnated heat shrink, creating an intimate bond to the armor. At the opposite end of the short piece of wire a contact should be crimped and inserted into the insert. 6. Use only correctly sized and ingress protected certified glands provided to assure resistance to moisture and other contaminates. 7. Use only the proper crimping tools that have been set or calibrated with precision gages. 8. Make certain that all contacts are the correct size before attempting to assemble in insert cavities. This point is particularly important when both power and control types of contacts are used in the same connector. Be sure that any ground contacts (when applicable) are correctly located. 18. Always inspect all aspects of connector assembly operations before putting connector into actual operation. 19. Crimping and terminating of conductors to contacts must be done carefully. Make certain that all wire strands are fully bottomed in contact wells by checking through inspection hole provided (detailed on page 5). 20. Never try to straighten bent contacts. Straightening cannot be done properly and the plating on contacts very likely will be marred. This will result in a high resistance connection and will expose the base material to possible corrosion. 21. Each assembly operator should be his own inspector. Worn, damaged, or defective tolls should be reported immediately to foreman and supervisors. Assembly operators should be indoctrinated with this attitude and made to understand the importance of always guarding quality. Assembly workmanship is significant factor in terminating the quality of multiple contact connectors. Quality cannot be "inspected" into connectors; it must be "built-in" during each and every assembly operation. 18 Amphe-EXTM Series assembly instructions The following instructions apply to equipment covered by certificate number: SIRA 07ATEX1229X The product compliances with the following standards: The equipment may be used with flammable gases and vapors with apparatus group(s) IIA, IIB, & IIC and with temperature classes T6, T5 & T4 The equipment is only certified for use in ambient temperatures in the range -40C to +55C and should not be used outside this range. EN 60079-0:2006 General requirements for electrical apparatus for explosive gas atmospheres EN 60079-1:2007 Electrical apparatus for explosive gas atmospheres - Part 1: Flameproof enclosures"d" (Plus Cor 1) (IEC 60079-1:2003) EN 60079-7:2007 Electrical apparatus for explosive gas atmospheres - Part 7: Increased safety "e" (IEC 60079-7:2001) EN 61241-0:2006 General requirements for electrical apparatus for use in the presence of combustible dust EN 61241-1:2004 Electrical apparatus for use in the presence of combustible dust. Protection by enclosures "tD" EN 60079-28:2007 Explosive atmospheres. Protection of equipment and tranmission systems using optical radiation. Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g. EN 6007914. It is the end user's responsibility to ensure that the product, as specified and confirmed by the product label, is suitable for it's intended application. Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN 60079-17. Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN 60079-19. 19 Amphe-EXTM Series assembly instructions The certification of this equipment relies upon the following materials used in its construction: Contact Preparation Instructions Crimp Tools: M22520 Series is recommended. See Tool Table for choice of turret head and selection setting according to contact size, part number and wire gage size. Connector Material: ASTM B211 or B221 6061-T6 Aluminum O-ring Seal Material: Buna Rubber w/ Durometer of 70 SHORE A Viton O-ring (Available under request) Potting Compound: Epoxy Resin Part 50-3150RFR BK Setting Up and Operation: Consult Tool Manufacturer If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by the equipment is not compromised. Wire Preparation and Crimping Strip wire to required length. (See Figure 1). When using hot wire stripping do not wipe melted insulation material on wire strands; with mechanical strippers do no cut or nick strands. See Table 1 for proper finished outside wire dimensions. Aggressive substances: e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. Figure 1 SIZE 22, 22M, 22D Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material's data sheets that it is resistant to specific chemicals. 1/8 INCH - 5/32 INCH SPECIAL CONDITIONS FOR SAFE USE: The "X" suffix to the certificate number relates to the following special conditions(s) for safe use: 1. 2. 3. 4. 5. 6. 7. SIZE 12, 16, 20 7/32 INCH - 1/4 INCH The plugs and receptacles shall only be used with suitable certified cable glands capable of a temperature range at their point of mounting between -20C to 90.C. Cables fitted to the plugs and receptacles shell be suitable for continuous operating temperature of at least 90C. Plugs are not permitted to remain energized when not engaged to the receptacles as per EN 60079-0; clause 20.2 The plugs and receptacles are not to be energized when fitted with the environmental blanking caps. An explosion proof receptacle cap must be fitted to the receptacles to be re-energized when they are not mated to a plug. The connector does not incorporate an external earth facility. It is the responsibility of the user or installer to ensure adequate internal earth continuity by means of terminating ground wire to spare contact within the insert patterns for both plug and receptacles to allow for continuity. The panel mount receptacles shall only be used where the temperature at the point of entry in service on the associated enclosure is between -20C to +105C. Table 1: Conductor Diameters Contact Size Wire Diameters in. (mm) Min. 10 0.135 (3.43) 16 0.065 (1.65) 12 20 22 22M, 22D Max. 0.162 (4.11) 0.097 (2.46) 0.142 (3.60) 0.040 (1.01) 0.077 (1.95) 0.034 (0.86) 0.030 (0.76) 0.109 (2.76) 0.060 (1.52) 0.050 (1.27) **Min. diameters to insure moisture proof assembly; max diameters to permit use of metal removal tools. Twist Strands together to form a form bundle. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. Insert wire and contact into crimping tool as far as possible. Crimp contact wire well. 20 Amphe-EXTM Series assembly instructions Contact Insertion and Removal When inserting or removing contacts, first remove securing devices and slide devices over wires in proper sequence Tools: Using applicable removal tool, insert and carefully work tool tips over wire well. When tips bottom, contact will release from internal retention clip. Push contact from connector front face out connector rear with round ended non-metallic rod. Rod will follow contact. (See page 14 for applicable removal tool and correct rod diameter). Unwired Removal Tool (11-10050-XX): Removal procedure is same as with standard tools with the exception that tool will withdraw contact without pushing from front. Push plunger to remove contact from tool. (See page 15). Consult page 14 for correct insertion or removal tool (metal or plastic) according to contact size Insertion: Slip correct size tool (with plastic tool, use colored end) over wire insulation and slide forward until tool bottoms against rear contact shoulder. Contact must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Remove tool, holding forward on the wire in order to prevent contact from being dragged back with tool. Gently pull each wire to ensure contact is properly seated. Connector Assembly Instructions Assembling an Inline Plug and Inline Receptacle Connectors 1. Slide the EX gland onto the cable about 12", threaded end last. 2. Slide the Cable Adapter onto the cable, up to the EX Gland, large diameter first. 3. Slide the Coupling nut onto the cable, up to the Cable Adapter, Grub Screw end first. 4. Group all conductors according to size to facilitate orderly termination. 5. Working on one conductor at a time, strip the insulation off per the wire stripping length given in Figure 1 and terminate a contact to it, using a properly adjusted crimp tool, following crimp instruction found in section II of Contact Preparation Instructions. Repeat the process for each conductor. 6. Make sure the Grub Screws are fully retracted, then slide the Coupling Nut up onto the plug shell, until seated against it's mating shoulder. 7. Thread the Cable Adapter onto the plug shell, and hand tighten. 8. Thread the EX Gland onto the Cable adapter, and hand tighten. 9. Using a strap wrench, fully tighten the cable adapter onto the plug shell. 10. Position the cable correctly. Using a hex wrench, tighten the EX Gland The seal must grip the outer jacket of the cable when the cable gland is tightened. Tighten Back Nut (or Conduit Receptor) to Entry Body. Ensure seal makes full contact with cable sheath. Tighten an extra 11/2 turns (up to 21/2 turns for minimum cable). Uncrimped Contacts and Sealing Plugs: Fill in unused holes with an uncrimped contact. Follow with a teflon sealing plug, small diameter first, so that one end protrudes out the rear of grommet. See Table 2 for sealing plug application data. (Optional insertion of large end first is possible, but not recommended). Contact Size 10 12 16 20 22, 22M, 22D Table 2: Sealing Plugs Color Code MS Part Number Yellow MS27488-12 Green Blue Red Black M85049/81-10 MS27488-16 MS27488-20 MS27488-22 Slide securing devices forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. CAUTION: WHEN INSERTING OR REMOVING CONTACTS, DO NOT SPREAD OR ROTATE TOOL TIPS. Removal: Slip correct sized tool (with plastic tool, use white end) over wire insulation and slide forward on wire until tool tip enters rear grommet and comes to a positive stop on contact shoulder. Grip wire, and simultaneously remove tool, contact and wire. (On occasion, it may be necessary to remove tool, rotate 90 and reinsert). Unwired Contacts: Remove sealing plugs. Standard Removal 21 Amphe-EXTM Series assembly instructions Preparing a Bulkhead Receptacle Connector for Enclosure Mounting. More information is available by contacting the following authorized suppliers: All receptacle shells have, contained within them, contact positioning inserts that are permanently installed by the factory. Amphenol Industrial Operations 191 Delaware Avenue Sidney, New York 13838 USA Phone 888-364-9011 1. Slide the Bulkhead Adapter up onto the cable, or conductor group; knurled end first. 2. Terminate each conductor with it's proper contact. 3. Populate the insert with contacts by poking each of the wired contacts into it's respective insert cavity, following an electrical schematic for the system you are wiring. 4. Slide the bulkhead adapter back down the conductors, and screw it onto the panel mount receptacle. 5. Use a strap wrench to tighten the bulkhead adapter until fully tightened to shoulder. 6. Referring to Amphe-EX potting instructions, stand the assembly vertical, conductors pointing up, and fill the adapter with cement to a level 1/16" below the top of the adapter. After curing, this assembly is now permanently cemented, non-separable and non-repairable, and can be mounted to the bulkhead. 7. It is best to fit the connector to the bulkhead at a time when the free end of the cable is not terminated to the electrical system. If this is not possible, then it is necessary to rotate the connector assembly counter-clockwise to wind the cable/ conductors so that when the assembly is threaded into a bulkhead in the subsequent instruction, the cable/ conductors regain their most natural lay, once the connector is mounted to the bulkhead. (Rotations required to be determined by end-user). 8. Thread the receptacle assembly into the bulkhead until the seal touches down, then tighten it by the smallest fraction of a revolution to the first instance that the mounting holes line up with the threaded enclosure holes. 9. Position the protective covers' lanyard tab over one of the mounting holes and screw a fastener through it. Apply the remaining fasteners to the other three holes with torque suitable for screw size used. 10. Install the protective cover and tighten fully. 11. Secure both grub screws to prevent unauthorized removal. Amphenol Industrial Operations Optimize Nogales 180 N Freeport Drive Nogales, AZ 85621 Phone: 520-397-7053 Bulkhead Adapter Bulkhead adapters should be filled to a maximum of 1/16" below the top of the adapter. Care must be exercised so that the potting compound does not contaminate the bulkhead threads, or spill onto the outer surfaces of the receptacle flange. In preparation for potting, the receptacle is to be mated to it's corresponding plug, so that all contacts are mated and in their optimal post-potted position. When potting, the receptacle flange should be rigidly fixtured in a horizontal position. This fixture must be capable of holding the mated connector pair in that position for a minimum of 2 hours at room temperature. The exiting conductor/cable should be fixtured inline above the connector pair, during the entire curing process. AMPHE-EXTM Potting Instructions All cable adapters, other than ones suited for mating with an EX- certified gland, must be filled with epoxy (potted). The material certified for use in filling this connector line is Epoxies Etc., 503150FR/Cat190. The user or installer shall consider the performance of these materials with regard to attack by aggressive substances that may be present in the hazardous area. This material is a two-component casting system with a 100:5 volume. 22 Amphe-EXTM Series assembly instructions Mixing/Potting Instructions SIRA Product Labeling Information 1. Information below must be attached to connectors via nonremovable label. 2. 3. 4. 5. 6. 7. 8. 9. CAUTION: Wear goggles or other eye protection during all operations. The potting compound is premeasured in "burst bag" packaging. This packaging consists of a single plastic bag that is compartmentalized into two chambers, each containing one part of the two part compound. The segregating feature is called a `burst seal'. Lay the bag on a flat surface. Choosing either end of the bag that is parallel to the burst seal, start coiling/rolling the bag so that the compound in that half of the bag is pushed up against the burst seal. Squeeze and apply pressure to the rolled side of the bag so that the compound bursts through the burst seal and joins the compound on the other side of the bag. Unroll the bag. Mix the entire contents of the bag, by alternately squeezing the bag, and working the bag across the edge of a table, to fully move the entire contents of the bag, back and forth, between chambers. Work the material in this manner, constantly, for a minimum of 4 minutes. Once mixed, squeeze all the contents away from one corner of the bag. fully clearing that corner of the bag of all compound. Make a 3/16" pouring spout by snipping off the bags cleared corner. To minimize air entrapment, slowly pour the compound into the back end of the bulkhead adapter, to a level shown in Figure Z. Set the bag containing the remaining compound aside, so that it may cure. After cure, the bag may be disposed of safely, along with common consumer refuse. CAUTION: As the remaining compound cures, the bag will become hot. Amphenol Industrial Sidney NY 13838 USA Part Number, Size Ref Work Order Number; Date Code 0518 II 2 GD EEx dIIC T6 / Ex tD A21 IP68 (Plug and Receptacles) EEx de IIC T6 / Ex tD A21 IP68 (Panel mount receptacles filled with cement) Sira 07ATEX1229X IECEx SIR 08.0029X EAC No. RU C-US.08.B.01483 "max volts, max amp. Current rating per pin" Do not separate when energized. Do not open when an explosive gas or dust atmosphere is present. Hysol Volume Per Bulkhead Adapter Shell Size Fill Length Inside Adapter (inches) Adapter Diameter (inches) Internal Volume (in ^ 2) Internal Volume (ounces 9 11 13 15 17 19 21 1.3 1.3 1.3 1.3 1.3 1.3 1.3 0.652 0.652 0.927 0.927 1.242 1.242 1.242 0.434 0.434 0.877 0.877 1.575 1.575 1.575 0.24 0.24 0.49 0.49 0.87 0.87 0.87 Note: This is the maximum volume of cement needed, without considering volume claimed by the conductors 23 DIVISION HEADQUARTERS AMPHENOL OIL OIL & & AMPHENOL GAS TECHNOLOGIES TECHNOLOGIES GAS Amphenol Nelson-Dunn Technologies 4300 N. N. Sam Sam Houston Parkway Parkway West Inc 4300 Houston West 17707 Valley View Ave Suite 400 Suite 400 Cerritos, 90703 Houston, CA TX 77086 77086 Houston, TX Phone: 1-714-249-7700 Phone: 1-281-866-0588 1-281-866-0588 Phone: Email: aogt@amphenol-aio.com Fax: 1-281-866-0597 1-281-866-0597 Fax: www.amphenol-industrial.com www.amphenol-industrial.com www.amphenol-industrial.com INTERNATIONAL SALES OFFICES ASIA -- AMPHENOL AMPHENOL TECHNOLOGY TECHNOLOGY ASIA SHENZHEN, CHINA CHINA SHENZHEN, Block C, C, Aoda Aoda Technology Technology Park, Park, XiaShiJia XiaShiJia Block 2nd Industrial Industrial Zone, Zone, Gongming Gongming Street Street 2nd Shenzhen, PRC PRC 518106 518106 Shenzhen, Tel: +86-755-29918389 +86-755-29918389 ext. ext. 244 244 Tel: Fax: +86-755-29918310 +86-755-29918310 Fax: www.amphenol-industrial.com www.amphenol-industrial.com AUSTRALIA AMPHENOL AMPHENOL AUSTRALIA AUSTRALIA PTY PTY LTD LTD AUSTRALIA 2 Fiveways Blvd. Keysborough Melbourne, 2 Fiveways Blvd. Keysborough Melbourne, Victoria 31733, 31733, Australia Australia Victoria Phone: 613 613 8796 8796 8888 8888 Phone: Fax: 613 613 8796 8796 8801 8801 Fax: E-mail: infor@amphenolaust.com.au infor@amphenolaust.com.au E-mail: BRAZIL AMPHENOL AMPHENOL do do BRAZIL BRASIL LTDA LTDA BRASIL Rua Diogo Diogo Moreira Moreira 132 132 CEP CEP 05423-010 05423-010 Rua Sao Paulo Paulo -- SP, SP, Brazil Brazil Sao Phone: (55-11) (55-11) 3815.1003 3815.1003 Phone: Fax: (55-11) (55-11) 3815.1629 3815.1629 Fax: E-mail: vendas@amphenol.com.br vendas@amphenol.com.br E-mail: ITALY AMPHENOL AMPHENOL ITALIA ITALIA S.p.A. 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FZE FZE EAST P.O.Box 21107, 21107, Office Office No No C1-16 C1-16 P.O.Box Ajman Free ZoneUAE Ajman Free Zone- UAE Tel: +9716-7422494 +9716-7422494 Tel: SOUTH AFRICA AFRICA -- AMPHENOL AMPHENOL SOUTH SOUTH SOUTH AFRICA AFRICA 30 Impapa Impapa Road Road 2196 2196 Sandton Sandton -30 Chislehurston South South Africa Africa Chislehurston Tel: (27-11) (27-11) 783-9517 783-9517 Tel: Fax: (27-11) 783-9519 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com E-mail: amphenol_africa@csi.com SINGAPORE AMPHENOL AMPHENOL EAST EAST ASIA ASIA LTD. LTD. SINGAPORE 300 Beach Beach Road Road #34-06 #34-06 300 The Concourse Concourse Singapore Singapore 199555 199555 The Phone: 65-6294-2128 65-6294-2128 Phone: Fax: 65-6294-3522 65-6294-3522 Fax: OIL & GAS DISTRIBUTORS BARTEC-TECHNOR ASA ASA -- NORWAY NORWAY BARTEC-TECHNOR Stavanger, Norway Norway Stavanger, Phone: 47 47 51 51 84 84 4100 4100 Phone: Fax: 47 51 84 4103 Fax: 47 51 84 4103 www.bartec-technor.no www.bartec-technor.no CRAWFORD ELECTRIC ELECTRIC SUPPLY SUPPLY -- USA USA CRAWFORD 10051 Porter Porter Rd. Rd. 10051 Laporte, TX TX 77571 77571 Laporte, Phone: 281-417-7540 Phone: 281-417-7540 Fax: 281-470-2659 281-470-2659 Fax: www.cescoltd.com www.cescoltd.com GAFFNEY-KROESE SUPPLY SUPPLY -- USA USA GAFFNEY-KROESE Kennedy Greens Greens Business Business Park Park Kennedy 14000 Vickery Vickery Dr. Dr. 14000 Houston, TX 77032 Houston, TX 77032 Main: 281-449-5000 281-449-5000 Main: Fax: 281-449-5007 Fax: 281-449-5007 gksales@gaffney-kroese.com gksales@gaffney-kroese.com www.gaffney-kroese.com www.gaffney-kroese.com GEOPHYSICAL ELECTRIC ELECTRIC SUPPLY SUPPLY GEOPHYSICAL (GESCO) -- USA USA (GESCO) Houston, TX TX Houston, Phone: 713-645-5999 713-645-5999 Phone: Fax: 713-645-4999 713-645-4999 Fax: E-mail: duggan@gesco-e.com duggan@gesco-e.com E-mail: www.gesco-e.com www.gesco-e.com HILLCREST ENTERPRISES ENTERPRISES -- USA USA HILLCREST Ashland, VA VA Ashland, Phone: 800-848-3106 800-848-3106 or or 804-798-8390 804-798-8390 Phone: Fax: 804-752-7830 Fax: 804-752-7830 E-mail: cordgrip@aol.com cordgrip@aol.com E-mail: www.plugs.cc www.plugs.cc JACKSON POWER POWER -- CANADA CANADA JACKSON Edmonton, Alberta Alberta Canada Canada Edmonton, Phone: 780-435-9275 780-435-9275 Phone: Fax: 780-436-0308 Fax: 780-436-0308 E-mail: ljackson@jacksonpower.com ljackson@jacksonpower.com E-mail: www.jacksonpower.com www.jacksonpower.com PEI GENESIS, GENESIS, UK UK -- UNITED UNITED KINGDOM KINGDOM PEI George Curl Curl Way Way George Southampton, SO182RZ SO182RZ Southampton, Phone: +44(0)2380621260 +44(0)2380621260 Phone: Phone: +44(0)8448716060 +44(0)8448716060 Phone: Fax: +44 (0)8448716070 Fax: +44 (0)8448716070 Email: peiuk@peigenesis.con Email: peiuk@peigenesis.con www.peigenesis.com www.peigenesis.com STECK CONNECTIONS CONNECTIONS -- CANADA CANADA STECK Mississauga, Ontario, Ontario, Canada Canada Mississauga, Phone: 905-608-2444 905-608-2444 Phone: Fax: 905-608-2895 905-608-2895 Fax: E-mail: steck@ican.net steck@ican.net E-mail: www.steckconnections.com www.steckconnections.com STEINER ELECTRIC ELECTRIC -- USA USA STEINER Elk Grove Village, IL Elk Grove Village, IL Phone: 847-228-0400 847-228-0400 Phone: Fax: 847-228-1352 847-228-1352 Fax: E-mail: infor@stnr.com infor@stnr.com www.steinerelectric.com www.steinerelectric.com E-mail: WHOLESALE ELECTRIC ELECTRIC -- USA USA WHOLESALE Houston, TX TX Houston, Phone: 800-486-8563 800-486-8563 or or 713-748-6100 713-748-6100 Phone: Fax: 713-749-8415 713-749-8415 Fax: E-mail: donniejr@wholesaleelectric.com donniejr@wholesaleelectric.com E-mail: www.wholesaleelectric.com www.wholesaleelectric.com 2524 AMPHENOL CORPORATION Amphenol Industrial Email: aogt@amphenol-aio.com 191 Delaware Avenue Sidney, NY 13838-1395 www.amphenol-industrial.com 25