1750109-1 - Tyco Electronics

Product

Specification 108-2231

14Mar07 Rev B

Ultram iniatu re Co ax Co n n ecto r (UMCC) and Cab le

Assemblies

Harrisburg, PA

All International Rights Reserv ed.

* Trademark

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LOC B

1. SCOPE

1.1. Content

This specification covers performance, test s and quali ty requirements for the Tyco Electronics

Ul traminiature Coax Connect or (UMCC) and Cable Assemblies.

1.2. Qualification

When test s are performed on the subject product line, procedures specified i n Figure 1 shall be used.

Al l i nspections shall be performed using the appli cable inspection plan and product drawing.

1.3. Qual ificati on Test Results

Successful qualification testing on the subject product line was completed on 21Nov05. The

Qual ificati on Test Report number for this testing is 501-649. This documentation is on fil e at and

available f rom Engi neering Practices and Standards (EPS).

2. APPLI CABLE DOCUMENTS

The follow ing documents form a part of this specification to the extent specified herein. Unless otherw ise

speci fied, the latest edition of the document applies. In the event of confli ct between the requirements of

this specif ication and the product drawi ng, the product drawi ng shall take precedence. In the event of

conflict between the r equirements of this specification and the referenced documents, t his specification

shal l take precedence.

2.1. Tyco Electronics Documents

109-197: Test Speci fication (AMP T est Specifications vs EIA and IEC Test Methods)

501-649: Qualification Test Report (Ultraminiature Coax Connector (U MCC) and Cable

Assemblies)

2.2. Indust ry Standard

EIA- 364: Electrical Connector/Socket Test Procedures Including Environmental Classi fications

3. REQUIREMENTS

3.1. Desi gn and Construction

Product shall be of the design, construction and physical dimensions specified on the applicable product

drawing.

3.2. Materials

Materials used i n the construction of this product shall be as specified on the applicable product drawing.

108-2231

Rev B 2 of 6

3.3. Ratings

Vol tage: 60 volts AC (rms)

Temperature: -40 to 90

Charact eristic Impedance: 50 ohms

Frequency Range: 0 to 6.0 GHz

3.4. Perf ormance and Test Description

Product is designed to meet t he electrical, mechani cal and environmental performance requirements

speci fied in Figur e 1. Unless otherwi se specified, al l tests shall be performed at ambient environmental

conditions.

3.5. Test Requirements and Procedures Summary

Test Description Requi rement Procedur e

Examination of product. Meets requirements of product

drawing. EIA-364-18.

Vi sual and di mensional ( C of C)

i nspection per product draw ing.

ELECTRICAL

Low level contact resistance. 15 milliohms maximum. EIA-364-23.

Subject mated specimens to 100

milliamperes maximum and 20

millivolts maximum open ci rcuit

voltage.

Vol tage standing wave rat io. 1.3: 1 0.5 to 3 GHz.

1.4:1 3 to 6 GHz. EIA-364-108.

Measure VSWR of unmated pl ug of

cabl e assembly between 0.5 and 6

GHz.

Insulati on resistance. 1000 megohms minimum initial.

500 megohms minimum final. EIA-364-21.

100 volts DC, 1 mi nute hold.

Test between ground contact and

si gnal pi n of mated specimens.

Withstanding voltage. One minut e hold with no breakdown

or f lashover. EIA-364-20, Condition I.

200 volts AC at sea level.

Test between ground contact and

si gnal pi n of mated specimens.

MECHANICAL

Vi bration, random. No discontinuities of 1 microsecond

or longer durat ion.

See Note.

Subject mated specimens to 10-

100-10 Hz, single amplitude of 1.5

mm, acceleration of 59 m/s2 (6 G’s).

Seven sweeps in each of 3

mutual ly per pendicul ar planes, 35

minut es per axi s.

Mechanical shock. No di scontinuiti es of 1 mi crosecond

or longer durat ion.

See Note.

Subject mated specimens to an

accel eration of 735 m/s2 (75 G’s),

11 milliseconds duration, half-sine

wavefor m. Six cy cles i n each of 3

mutual ly per pendicul ar planes.

Fi gure 1 (continued)

108-2231

Test Description Requi rement Procedur e

Rev B 3 of 6

Repetiti ve operation (durability). See Note. EIA-364-9.

Subject specimens to 30 manual

i nsertion/disengagement cy cles.

Female cont act holding force

(withdrawal force). 0.15 N mi nimum using a 0.475 mm

gage pi n. EIA-364-29.

Appl y force at a max imum rat e of

12.5 mm per minut e.

Three axis unmating force.| Upward: 2 N minimum.|Horizontal: 4 N minimum.|Downward: 2 N minimum.|

ENVIRONMENTAL

Thermal shock. See Note. EIA-364-32.

Subject mated specimens to 5

cycles of the f oll owing: -40

C for 30

minut es; 25

C for 5 minutes; 90

for 30 minutes; 25

C for 5 minutes.

Humidity, steady state. See Note. EIA-364-31, Method II, T est

Condi tion A.

Subject mated specimens to 40

and 95% RH for 96 hours.

Sal t spray. See Note. EIA-364-26, Test Condition A.

Subject mated specimens to 5%

sal t concentration for 48 hours wi th

a spray volume of 1 t o 2 ml per

hour.

Shall meet visual requirements, show no physical damage, and meet requirements of additional

NOTE

test s as specified in t he Product Qualification and Requalification Test Sequence shown i n Figure

Fi gure 1 (end)

108-2231

Rev B 4 of 6

3.6. Product Qualification and Requalificati on Test Sequence

Test or Examination

Test Group (a)

1234567A7B89|Sample Group (b)

C,E C,E C,E C C,E C,F C,E C,E C,E C,E|Test Sequence (c)

Examination of product 1,5 1,5 1,5 1,3 1,4 1,3 1,3 1,3 1,3 1,3|Low level contact resistance 2,4 2 3

Vol tage standing wave rat io 2

Insulation resistance 2,4 3

Withstanding voltage 4

Vi bration, random 2

Mechanical shock 2

Repetiti ve operation 3

Female cont act holding force 2

Three axis unmating force| 2| Thermal shock 2

Humidity, steady state 3

Sal t spray 2

(a) See paragraph 4. 1.A.

NOTE

(b) See Figur es 3 and 4.

Fi gure 2

4. QUALI TY ASSURANCE PROVISIONS

4.1. Qual ificati on Testing

A. Speci men Selecti on

Speci mens shall be pr epared in accordance wit h appli cable Instruction Sheets and shall be

sel ected at random from current production per Figure 3.

Specimen

Type Specimen Descripti on

C Cable Assembly, UMCC Series Plug

E PCB Assembl y, with one UMCC Series Receptacle

F UMCC Series Receptacle

Fi gure 3

B. Test Sequence

Qual ificati on inspection shall be verifi ed by testing specimens as speci fied in Figure 2.

108-2231

Rev B 5 of 6

4.2. Requal ificati on Testing

If changes significantly affecting form, fit or function are made to the product or manufacturing process,

product assurance shall coordi nate requalification testing, consisting of all or part of the or igi nal testing

sequence as deter mined by development/product, quality and reliability engineering.

4.3. Acceptance

Acceptance is based on verifi cation that the product meets the requirements of Figure 1. Failures

att ributed to equipment, test setup or operator deficiencies shall not disqualify t he product. If product

failur e occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to

confirm correct ive action is required before resubmittal.

4.4. Qual ity Conformance Inspection

The applicable quality inspection plan shall specify t he sampling acceptable qual ity level to be used.

Di mensional and f unctional requirements shall be in accordance with the appli cable product drawi ng and

this specif ication.

Fi gure 4

RF Connector Plug Cables Assemblies

108-2231

Rev B 6 of 6

Fi gure 5|Thr ee Axis Unmating Force|