APG/UPG/IPG APG/UPG/IPG Series "Existing Designs Only" APG/UPG/IPG Series Hydraulic Magnetic Circuit Protectors INTRODUCTION IMPORTANT NOTICE: The APG/UPG is a legacy product and no new design-in orders are being accepted. If the specifications for this product are necessary for your system, Sensata Technologies recommends utilizing the AirpaxTM IAG series. The APG/UPG magnetic circuit protector provides low-cost power switching, reliable circuit protection and accurate circuit control in one complete package. It is intended for use in data processing and broadcast equipment, vending and amusement machines, military and marine applications, and wherever precision operation is required. Designed using a current sensitive hydraulic magnetic principle, the APG/UPG adapts itself to many applications and environments. Temperature compensations which affect fuses and other thermal devices are not a concern. Nuisance tripping is minimized. The APG/UPG is available in a wide variety of configurations with a choice of delays and ratings. In addition, it is available in either DC, 50/60Hz or 400Hz versions. Available in single or multi-pole variations, the APG/UPG comes with a variety of actuators. To enhance front-panel aesthetics, toggle or rocker actuated handles and caps are available in a variety of attractive colors. Multi-pole circuit protectors can be furnished with either single or multiple actuators. In addition, a unique sealed, single handle toggle version for harsh or military environments is available in single or multi-pole configurations. The UPG circuit protector is recognized under UL Standard 1077, file numbers E66410 and E33504 as a supplementary protector. It is also certified by CSA under CSA STD. C22.2-No. 235, file number LR26229 as a supplementary protector. The APG is qualified to MIL-PRF-55629. APG/UPG circuit protectors are available in one through four pole assemblies with a variety of pole arrangements, terminal styles, and accessories to meet your specifications, including APG/UPG adapter plate option to allow mounting in APL/UPL cutout. APG/UPG/IPG APG/UPG SINGLE POLE CIRCUIT PROTECTORS Single Pole, Toggle 1.640 [41.66] .69 [17.53] MAIN TERMINAL TYPES .13 [3.30] Single Pole Amp Rating Push-On 8-32 Screw M4 Screw .1 to 30 X X X 30.1 to 50 10-32 Screw M5 Screw X X APG 6-1* .187 [4.75] DEEP (TYP.) M3 1S0. THD. OPTIONAL .590 DIA. MAX. [15.00] 2.00 [50.80] OFF 1.66 [42.16] 1.22 [31.00] .75 [19.05] .23 [5.84] 1.53 [38.86] .168 [4.27] Single Pole, Mounting Detail 2X +.010 -.000 .625 +.25 -.00 15.87 1.660 [42.16] 1.050 [26.67] 2X .156 [3.96] Notes: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. * * Allows mounting in APL/UPL cutout. TWO POLE PROTECTORS An assembly consisting of two single pole units, having their trip mechanisms internally coupled, and with a single toggle handle, forms the APG/UPG-11. It is also possible to provide a handle per pole, which is referred to as UPGH11. Individual poles may differ in ratings, delays and internal connections. An auxiliary switch may be included in either or both poles if they are of the series trip type. Screw-type terminals can be provided, in which case the designation would be APG/UPG-66. Two Pole 1.640 [41.66] UPG11 UPGH11 .187 [4.75] DEEP (TYP.) M3 1S0. THD. OPTIONAL .590 DIA. MAX. [15.00] .69 [17.53] 2.00 [50.80] OFF OFF OFF 1.66 [42.16] 1.22 [31.00] .13 [3.30] .75 [19.05] 1.515 MAX. [38.48] 1.515 MAX. [38.48] (Optional, handle may be in pole 1 instead of pole 2) UPG11 .168 [4.27] UPGH11 .156 [3.96] (2 PER POLE) 1.660 [42.16] +.010 -.000 1.050 [26.67] .625 +.25 -.00 15.88 .750 [19.05] Two Pole* .750 [19.05] Two Pole Panel Mounting Detail: Tolerance .005 [.13] unless noted. Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. * See single pole mounting detail for hole sizes and locations. ( 1 PER POLE) APG/UPG/IPG THREE POLE AND FOUR POLE PROTECTORS The three pole structure consists of three single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A single toggle handle operates all three poles, or a handle per pole is available. The four pole structure consists of four single pole units assembled with an internal mechanical interlock which actuates all units simultaneously. A double toggle handle operates all four poles, or a handle per pole is available. The individual poles need not have identical characteristics and any series trip pole may have an auxiliary switch. If screwtype terminals are required, the breaker designation will be APG/UPG-666 for a three pole version and APG/UPG-6666 for a four pole version. 1.640 [41.66] Protector poles are numbered consecutively when viewed from the terminal side, with the ON position up, starting with Pole #1 on the left side and proceeding to the right. 1.640 [41.66] .69 [17.53] .13 [3.30] 2. [5 1.640 1.640 .69 .69 [41.66] [41.66] [17.53][17.53] .69 [17.53] 1.640 [41.66] Three Pole 1.640 [41.66] .69 [17.53] .69 [17.53] 1.640 [41.66] 1.640 [41.66] OFF .750 [19.0 Three Pole .69 [17.53] .69 [17.53] OFF OFF OFF OFF OFF OFF OFFOFF OFFOFF OFF OFF OFF OFF OFF OFF .13 .13 [3.30] .13 [3.30] [3.30] .13 [3.30] .13 [3.30] UPG 111 .750 [19.05] Mounting Detail .13 [3.30] .13 [3.30] [57.53] .750 [19.05] .750 [19.05] [19.05] [19.05] .750 [19.05] .750 [19.05] .750 .750 [19.05] .750 [19.05] .750 OFF OFF .750 .750 [19.05] [19.05] .750 .750 2.265 MAX. [19.05] [19.05] 2.265[57.53 MAX. ] .750 UPGH[.750 111 ] 57.53 [19.05] [19.05] [57.53 2.265] MAX. [57.53] 2.265 MAX. .750 [57.53.750 ] [19.05] [19.05] .750 .750 .750[19.05] .750 [19.05] .750 .750 Mounting [19.05] [19.05] Detail OFF OFF [19.05] 2.265 MAX. [19.05] .750 [57.532.265 ] .750 MAX. [19.05] [19.05] [57.53 2.265] MAX. [57.53] .750 .750 [19.05] [19.05] .750 .750 .750 [19.05] [19.05] [19.05] .750 [19.05] OFF OFF OFF .750 .750 [19.05] .750 [19.05] .750 2.265 MAX. [57.53]2.265 MAX. 2.265 MAX. [57.53] 2.265 MAX. [57.53] OFF .750 .750 [19.05] [19.05] 2.265 MAX. 2.265 [57.53]MAX. 2.265 MAX. [57.53] OFF OFF [19.05] * See single pole mounting detail locations. [19.05] .750 .750 for hole sizes and [19.05] [19.05] .750 .750 [19.05] [19.05] .750 [19.05] OFF Three Pole* Three Pole* OFF Four Pole OFF OFF OFF OFF OFF .750 [19.05] OFF OFF OFF Four Pole OFF OFF OFF OFF OFF OFF OFF OFF OFF .750 [19.05] OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 3.015.750 .750 .750 MAX. [19.05] [19.05] [19.05] .750 3.015 [76.58 .750 [19.05] .750 ] .750 .750 .750 .750 .750 MAX. 3.015 .750 .750 3.015 .750 [19.05] [76.58] .750 .750 [19.05] [19.05] [19.05] [19.05] [19.05] 3.015 [19.05] [19.05]MAX.[19.05] [19.05] [19.05] MAX. [19.05] 3.015MAX. 3.015 [76.58 ] [76.58] 3.015 3.015 MAX. MAX. 3.015 [76.58] MAX. MAX. [76.58] .750 [76.58] .750 .750 .750 MAX. .750 .750 ] APG/UPG only [19.05] [19.05] [76.58] [19.05] [19.05] [19.05] [19.05] [76.58 ] [76.58 .750 [19.05] .750 .750 Mounting [19.05] [19.05] Detail .750 [19.05] .750 [19.05] .750 [19.05] .750.750 .750.750 .750 .750 .750 [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] Four Pole* OFF OFF OFF OFF OFF OFF OFF OFF .750 .750 .750 [19.05] [19.05] [19.05] 3.015 .750 .750 .750 .750 .750 .750 [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] .750 .750 .750 .750 .750 .750 .750 .750 .750 .750 Mounting [19.05] .750 [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] [19.05] Detail 3.015 MAX. [76.58] OFF OFF .750 MAX. [19.05] [76.58] 3.015 MAX. [76.58] .750 [19.05] OFF OFF OFF OFF .750 .750 .750 [19.05] [19.05] [19.05] .750 .750 .750 [19.05] [19.05] 3.015[19.05] MAX. 3.015 [76.58 ] MAX. [76.58] APGH/UPGH only .750 .750 .750 [19.05] [19.05] [19.05] .750 .750 .750 [19.05] [19.05] [19.05] Four Pole* .750 [19.05] .750 [19.05] .750 [19.05] APGHX / UPGHX DIMENSION "A" Rocker actuated APGHX/UPGHX provides one rocker handle for each pole of a multi-pole circuit protector. Number of Poles Dimensions "A" 2 1.510 .005 [38.35 .13] 3 2.265 .005 [57.53 .13] Two Pole Three Pole 1.515 MAX. [38.48] .23 [5.84] 2.00 [50.80] 1.22 [31.00] 1.66 [42.16] 1.53 [38.86] 2.481 [63.02] 2.265 MAX. [57.53] ON ON ON ON ON OFF OFF OFF OFF OFF 2.59 [65.79] .340 [8.64] .540 [13.72] 1.640 [41.66] .440 [11.18] .75 [19.05] HANDLE WIDTH .75 [19.05] Two Pole Panel Mounting Detail: Tolerance .005 [.13] unless noted. Three Pole 2.265 [57.53] 1.510 [38.35] 1.260 [32.00] 1.660 [42.16] 4X .156 [3.96] .750 [19.05] .75 [19.05] .200 [5.08] 1.660 [42.16] 6X .156 [3.96] 1.260 [32.00] .750 [19.05] .750 [19.05] .200 [5.08] APG/UPG/IPG APGX / UPGX Rocker actuated APGX / UPGX provides one rocker handle per circuit protector. Single Pole .23 [5.84] Two Pole 1.515 MAX. [38.48] .75 [19.05] 2.00 [50.80] 1.22 [31.00] 1.53 [38.86] 2.59 [65.79] ON 2.481 [63.02] OFF ON 1.66 [42.16] OFF .540 [13.72] 1.640 [41.66] .440 [11.18] HANDLE WIDTH Three Pole (Optional, handle may be in pole 2 instead of pole 1) One, Two & Three Pole .750 [19.05] 2.265 MAX. [57.53] ON OFF 1.660 [42.16] 2X Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. .156 [3.96] 1.260 [32.00] .200 [5.08] Panel Mounting Detail: Tolerance .005 [.13] unless noted. BAT HANDLE / PANEL SEAL (APGN / UPGN) The APGN is designated to provide circuit protection in harsh and military environments. Waterproof panel integrity is provided by an "O" ring bushing seal and silicon rubber gland within the bushing/ handle assembly. Single, two or three pole versions are available with two and three pole versions featuring a single operating handle and mounting bushing. .625 [15.88] .750 .130 [3.30] 19.05 .230 [5.84] ON 1.530 [38.86] OFF LOCKWASHER Two Pole Single Pole 1.220 [31.00].656 [16.66] Three Pole 2.000 [50.80] 1.515 MAX. [38.48] .750 [19.05] 2.265 MAX. [57.53] (Optional handle may be in pole 2 instead of pole 1) Two Pole* Single Pole .750 [19.05] .156 [3.96] .515 [13.08] Three Pole* .750 .750 [19.05] [19.05] .656 [16.66] Panel Mounting Detail: Mounting detail tolerance .005 [.13] unless noted. *See single pole mounting detail for hole sizes and locations. Optional Handle APG/UPG/IPG TOGGLE HANDLES (APG/UPG) Standard Handle Location (Applies to 2 Pole Only) The APG/UPG circuit protector is available with toggle handles in six different colors. For attractive panel appearance, color caps are also available. Handles may be specified in black, white, yellow, red, blue and green. For multi-pole units, specify handle per unit or handle per pole. Toggle Handles OFF APG/UPG Color Caps For attractive panel appearance the following color caps are available for use on APG/UPG protectors. Bat Handle/ Panel Seal APGN/UPGN COLOR CAPS Rocker ON OFF APGX/UPGX Color Order Separately Red 762 - 300 - 8046 Green 762 - 300 - 8043 White 762 - 300 - 8040 Gray 762 - 300 - 8041 Blue 762 - 300 - 8042 Yellow 762 - 300 - 8044 Orange 762 - 300 - 8045 Brown 762 - 300 - 8047 Black 762 - 300 - 8048 IPG MAGNETIC CIRCUIT PROTECTORS 1.640 [41.66] .690 [17.53] The IPG circuit protectors provide the advantages of magnetic "stand alone" protection and compliance with UL, CSA, SEV, VDE and IEC standards. They are UL Recognized per UL STD. 1077 as supplementary protectors, CSA Certified per CSA C22.2-No. 235 as supplementary protectors, VDE approved and CE compliant to VDE 0642 (EN60934). Additionally, they conform to the spacing requirements of VDE 0730, 0804, 0805 and 0806, and IEC 950 for use in office machines and data processing equipment. IPG circuit protectors have current ratings from .020 to 50 amperes, 250Vac, 65Vdc, and an auxiliary switch is available with either gold or silver contacts. They feature one through four pole configurations, with one handle per pole. A choice of handle actuation colors, terminals and hardware are available and international markings are standard. And, with an adapter plate, they will fit in panels cut for Airpax APL and UPL type protectors. 32 32 .250 [6.35] 2.032 [51.61] MAX. Two Pole Single Pole .590 MAX. [15.00] 2.000 [50.80] 1.660 [42.16] 1.220 [30.99] .750 [19.05] Three Pole Note: Main terminals are stationary male push-on type .250 [6.35] wide x .031 [.787] thick x .312 [7.92] long or 8-32 x .187 [4.75] screw type (30A). 10-32 x .187 [4.75] screw type (>30A). .168 [4.27] .750 [19.05] 1.515 [38.48] MAX. Four Pole .750 .750 [19.05] [19.05] 2.265 [57.53] MAX. .750 .750 .750 [19.05] [19.05] [19.05] 3.015 [76.58] MAX. Panel mounting detail: Tolerance .005 [.13] unless noted. 1.660 [42.16] 1.050 [26.67] .750 [19.05] APG/UPG/IPG APG/UPG/IPG CONFIGURATIONS Series and Switch Only .23 [5.84] .23 [5.84] 1.53 [38.86] 1.53 [38.86] Series Series Trip The most popular configuration for magnetic protectors is the series trip where the sensing coil and contacts are in series with the load being protected. The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it's simultaneously used as an on-off switch. Switch Only Shunt and Dual Coil .23 [5.84] 1.53 [38.86] 1.38 [35.05] Shunt Dual Coil Tapped Coil .23 [5.84] 1.53 [38.86] 1.38 [35.05] Tapped Coil Note: Tolerance .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. Shunt Trip The shunt trip is designed for controlling two separate loads with one assembly. The control is established by providing overload protection for the critical load. When the current through this load becomes excessive and reaches the trip point, the protector will open and remove power from both loads simultaneously. The total current rating of both loads must not exceed the maximum contact rating. Relay Trip This permits the overload sensing coil to be placed in a circuit which is electrically isolated from the trip contacts. The coil may be actuated by sensors monitoring pressure, flow, temperature, speed, etc. Other typical applications include crowbar, interlock and emergency/rapid shutdown circuitry. Trip may be accomplished by voltage or current, which must be removed after trip. Relay and Dual Coil .23 [5.84] .61 [15.50] 1.38 [35.05] 1.53 [38.86] Dual Coil Relay Auxiliary Switch This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically from the protector's circuit, the switch works in unison with the power contacts and provides indication at a remote location of the protector's on-off status. Voltage Trip Sometimes called "dump circuits" or "panic trip circuits," these units make it possible to open main power contacts with lower power inputs from one or more sources. This configuration is becoming increasingly more important for sensitive circuitry and denser packaging in automation systems. Available in series, shunt, or relay configurations. .23 [5.84] .61 [15.50] 1.38 [35.05] Relay and Four Terminal Dual Coil with Screw Terminal 1.53 [38.86] Auxiliary Switch .295 [7.49] .110 [2.79] -1 REC 4 -1 REG 4 Quick Connect Terminals Series with Auxiliary Switch All auxiliary switch terminals .020[.51] thick Standard auxiliary switch is REC 4. .312 [7.92] .187 [4.75] -1 REC 5 -1 REG 5 Quick Connect Terminals C NO NC C NO NC Breaker in OFF position Note: Main terminals are stationary male push-on type .250 [6.35] wide, x .031 [.787] thick, x .312 [7.92] long or 8-32 x [4.75] screw type (30A), 10-32 x .187 [4.75] screw type (>30A). Note: Tolerance .015 [.38] unless noted.Dimensions in Brackets [ ] are millimeters. APG/UPG/IPG APG/UPG/IPG OPERATING CHARACTERISTICS NOMINAL DCR / IMPEDANCE Current Ratings (Amps) Resistance (ohms) Impedance (ohms) Impedance (ohms) DC Delays AC, 50/60Hz Delays AC, 400Hz Delays 50 59 51, 52, 53 Dual Coil 51, 52, 53 60 69 600, 61, 62 71, 72, 73 64, 65, 66 Dual Coil 61, 62 40, 49 41, 42, 43 0.05 162 540 460 640 174 419 582 691 1975 1195 0.10 35.4 105 155 150 42.5 103.4 119.0 160 495 284 0.50 1.2 4.2 4.5 5.6 1.9 4 4.1 6.2 22 12 1.0 .236 1.02 1.2 1.41 .41 .955 1.08 1.56 5.01 2.72 5.0 .021 .048 .059 .070 .030 .045 .048 .068 .240 .140 10.0 .0060 .0121 .0140 .0160 .0075 .0105 .0134 .0174 .0520 .0283 15.0 .0040 .0067 .0092 .0100 .0038 .0068 .0070 .0120 .0260 .0140 20.0 .0032 .0047 .0052 .0070 .0024 .0049 .0050 .0069 .0140 .0088 30.0 .0021 .0036 .0036 .0040 .0022 .0032 .0035 .0037 .0079 .0043 50.0 .0020 .0024 .0026 .0023 .0020 .0020 .0025 .0030 .0036 .0028 Notes: DCR and impedance based on 100% rated current applied and stablized a minimum of one hour. Tolerance: .02 amperes to 2.5 amperes, 20%; 2.6 amperes to 20 amperes, 25%; 21 amperes to 50 amperes, 50%. Consult factory for special values and for coil impedance of delays not shown PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25C Delay 100% 125% (Note A) 150% 200% 400% 600% 800% 1000% 40 No Trip May Trip .040 Max. .035 Max. .030 Max. .025 Max. .020 Max. .018 Max. 41 No Trip May Trip .5 to 8 .15 to 1.9 .02 to .4 .006 to .25 .004 to .1 .004 to .05 42 No Trip May Trip 5 to 70 2.2 to 25 .40 to 5 .012 to 2 .006 to .2 .006 to .15 49 No Trip .150 Max. .100 Max. .032 Max. .020 Max. .020 Max. .020 Max. .020 Max. 43 & 400 No Trip May Trip 35 to 350 12 to 120 1.5 to 20 .1 to 4 .01 to .250 .009 to .100 50 No Trip May Trip .032 Max. .024 Max. .020 Max. .018 Max. .016 Max. .015 Max. 51 No Trip .5 to 6.5 .3 to 3 .1 to 1.2 .031 to 5 .011 to .25 .004 to .1 .004 to .08 52 No Trip 2 to 60 1.8 to 30 1 to 10 .15 to 2 .04 to 1 .008 to .5 .006 to .1 59 No Trip .100 Max. .070 Max .032 Max. .020 Max. .020 Max. .020 Max. .020 Max. 53 & 500 No Trip 80 to 700 40 to 400 15 to 150 2 to 20 .7 to 10 .1 to 3 .010 to .100 60 No Trip May Trip .040 Max. .035 Max. .030 Max. .025 Max. .020 Max. .018 Max. 61 No Trip .7 to 12 .35 to 7 130 to 3 .030 to 1 .015 to .3 .01 to .15 .008 to .1 62 No Trip 10 to 120 6 to 60 2 to 20 .2 to 3 .02 to 2 .015 to .8 .01 to .25 64 No Trip .7 to 10 .35 to 6 .15 to 3 .05 to .6 .025 to .3 .020 to .22 .015 to .15 65 No Trip 7 to 90 3 to 40 1 to 12 .2 to 3 .08 to 1 .03 to .7 .016 to .3 66 No Trip 50 to 700 30 to 400 10 to 150 1.5 to 20 .4 to 10 .05 to 3 .02 to 2 69 No Trip .120 Max. .100 Max. .050 Max. .022 Max. .017 Max. .017 Max. .017 Max. 600 No Trip 80 to 700 45 to 400 15 to 150 2 to 20 .2 to 4 .025 to 1 .01 to .2 Notes: All trip curves and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of +25 C. Protectors do not carry current prior to application of overload. A: Ratings above 30 amps may deviate from the above limits by approximately 10% (130% for delay 49). DUAL FREQUENCY (50/60HZ) PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25C Delay 100% 135% 150% 200% 400% 600% 800% 1000% 71 No Trip .4 to 14 .2 to 7 .1 to 3 .027 to 1 .015 to .3 .01 to .15 .008 to .1 72 No Trip 7 to 130 3 to 60 1.3 to 20 .085 to 3 .02 to 2 .015 to .8 .01 to .26 73 No Trip 50 to 700 30 to 400 10 to 150 .8 to 20 .14 to 4 .025 to 1 .01 to .26 Notes: All trip curves and trip currents are specified with the protector mounted in the normal vertical position at ambient temperature of +25 C. Protectors do not carry current prior to application of overload. INRUSH PULSE TOLERANCE Inrush Pulse Tolerance It can be seen that the 64, 65 and 66 delays have a high inrush capability and for most applications an inertia wheel would not be required. Pulse tolerance is defined as a single pulse of half sine wave peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker. Delay Pulse Tolerance 61, 62 10 times rated current (approx) 61F, 62F 20 times rated current (approx) 64, 65, 66 20 times rated current (approx) 64F, 65F, 66F 35 times rated current (approx) Note: These limits do not apply to dual coil and tapped coil units DELAY CURVES (TYP) 50/60Hz Delay Curves (typ) A choice of delays is offered for DC, 50/60Hz, and 400 Hz applications. Delays 40, 50, 60, 49, 59 and 69 provide fast-acting, instantaneous trip and are often used to protect sensitive electronic equipment (not recommended where known inrush exists). Delays 41, 51, 61 and 71 have a short delay for general purpose applications. Delays 42, 52 and 62 are long enough to start certain types of motors and most transformer and capacitor loads. Delays 43, 53 and 63 are long delays for special motor applications at 400Hz DC and 50/60Hz. 10000 10000 DELAY 60 1000 100 10 MAY TRIP 10 TIME IN SECONDS TIME IN SECONDS 100 1 1 .1 .1 .01 .01 .001 0 100 150 200 125 DELAY 61 MAY TRIP 1000 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 APG/UPG/IPG 10000 100 TIME IN SECONDS DELAY 65 MAY TRIP 1000 10 1 .1 .01 .001 1000 1 500 600 700 800 900 1000 900 1000 900 1000 DELAY 66 1 .1 .1 .01 .01 0 100 150 200 125 300 400 500 600 700 800 900 1000 .001 0 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 64 1000 100 TIME IN SECONDS 10 1 .1 MAY TRIP 10 DELAY 69 1000 MAY TRIP 100 TIME IN SECONDS 400 PERCENT OF RATED CURRENT 10 10 1 .1 .01 .001 300 100 TIME IN SECONDS 100 TIME IN SECONDS DELAY 62 MAY TRIP 1000 100 150 200 135 MAY TRIP 10000 10000 .001 0 .01 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 DC Delay Curves (typ) 10000 DELAY 52 MAY TRIP 1000 TIME IN SECONDS 100 10 1 .1 .01 .001 1000 500 600 700 800 900 1000 900 1000 900 1000 DELAY 53 10 MAY TRIP 10 TIME IN SECONDS 1 1 .1 .1 .01 .01 0 100 150 200 125 300 400 500 600 700 800 900 1000 .001 0 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 51 1000 DELAY 59 1000 100 10 MAY TRIP 10 TIME IN SECONDS 100 1 .1 1 MAY TRIP TIME IN SECONDS 400 PERCENT OF RATED CURRENT 100 100 TIME IN SECONDS 300 MAY TRIP DELAY 50 1000 .1 .01 .001 100 150 200 125 10000 10000 .001 0 .01 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 .001 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 APG/UPG/IPG 400Hz Delay Curves (typ) 10000 100 TIME IN SECONDS DELAY 42 MAY TRIP 1000 10 1 .1 .01 .001 1000 500 600 700 800 900 1000 900 1000 900 1000 DELAY 43 10 MAY TRIP 10 TIME IN SECONDS 1 1 .1 .1 .01 .01 0 100 150 200 125 300 400 500 600 700 800 900 1000 .001 0 PERCENT OF RATED CURRENT 10000 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT 10000 DELAY 41 1000 DELAY 49 1000 100 10 TIME IN SECONDS MAY TRIP 100 MAY TRIP TIME IN SECONDS 400 PERCENT OF RATED CURRENT 100 100 TIME IN SECONDS 300 MAY TRIP DELAY 40 1000 10 1 .1 1 .1 .01 .001 100 150 200 125 10000 10000 .001 0 .01 0 100 150 200 125 300 400 500 600 700 PERCENT OF RATED CURRENT 800 900 1000 .001 0 100 150 200 130 300 400 500 600 700 PERCENT OF RATED CURRENT 800 Trip Free Will trip open on overload, even when forcibly held in the ON position. Insulation Resistance Not less than 100 megohms at 500Vdc. Trip Indication The operating handle moves positively to the OFF position on overload. Dielectric Strength APG/UPG/IPG protectors withstand 1500 volts, 60Hz for 60 seconds between all electrically isolated terminals. Except auxiliary switch terminals shall withstand 600 Volts at 60Hz. Ambient Operation APG/UPG protectors operate normally in temperatures between -40C and +85C. Endurance Withstands 10,000 operations at rated voltage and current or withstands 50 operations of 600% AC or 1000% DC rated current at rated voltage followed by 6000 operations at rated voltage and current, in accordance with UL 1077. AUXILIARY SWITCH RATINGS (SILVER) 3.0 amps @ 120VAC -- 1.5 amps @ -- 32VDC 32VAC 32VDC AUXILIARY SWITCH RATINGS (GOLD) .100 amps @ AGENCY APPROVALS Voltage (Volts) Rated Current (Amps) Interrupting Capacity, Amps Max Voltage Frequency (Hz) Phase Min Poles UL/CSA UL1077 & CSA Max Series Fuse 32 DC -- 1 .05 to 50 2500 none 65 DC -- 1 .05 to 30 2000 none 130 DC -- 2 .05 to 15 1000 none 120 50/60 1 1 .05 to 50 3600 200 120 / 240 50/60 1 2 .05 to 50 1000 none 240 50/60 1&3 1 .05 to 10 5000 40 250 50/60 1&3 1 .05 to 50 1000 none 250 50/60 1&3 1 .05 to 50 3650 80 277 50/60 1 1 .05 to 30 1000 120 277 50/60 1 1 .05 to 10 5000 40 125 400 1 1 .05 to 30 2000 none 240 400 1&3 1 .05 to 20 2100 80 250 400 1&3 1 .05 to 30 1000 none 250 400 1&3 1 .05 to 30 3500 125 277 400 1 1 .05 to 20 1000 80 Notes: Series fuse to be a branch-circuit UL approved type K-5 back-up fuse rated at not more than four times the rating of the highest-rated type UPG (15 amps minimum) APG/UPG/IPG Moisture Resistance Meets all the requirements of MIL-PRF-55629 when tested in accordance with Method 106 of MIL-Std. 202. APPROXIMATE WEIGHT PER POLE APG/UPG/IPG 2.2 60.5 Salt Spray (Corrosion) Meets requirements of MIL-PRF-55629 when tested in accordance with Method 101 of MIL-Std. 202. All APG/UPG protectors are constructed with stainless steel springs and plated parts. In addition to meeting normal requirements for moisture and salt spray resistance, the protector meets the fungus resistance requirements of MIL-PRF-55629. APGN/UPGN 3.0 76.2 Poles One through four poles with the UPGH, one through three poles with all other types. MIL-PRF-55629 (APG) Single, two and three pole versions, with and without the auxiliary switch option, have been qualified to MIL-PRF-55629. Construction Series, shunt, relay, dual coil, tapped coil, voltage trip, no-voltage trip, auxiliary switch, switch only. Various delays and combinations. Shock Withstands 100G or more without tripping while carrying full rated current per MIL-Std. 202, Method 213, Test Condition I. Instant trip protectors are tested at 80% of rated current. Vibration Withstands 10G without tripping while carrying full rated current per MIL-Std. 202, Method 204, Test Condition A. Instant trip protectors are tested at 80% of rated current. Series Ounces Grams RECOMMENDED TORQUE SPECIFICATIONS Component Torque (in-lbs) 6-32 Mounting Inserts 6 to 8 M3 Mounting Screws 4 to 5 8-32 Screw Terminals 10 to 12 M4 Terminal Screws 10 to 12 10-32 Screw Terminals 14 to 15 M5 Screw Terminals 14 to 15 1/2 - 32 Mounting Bushing 30 to 35 Where applicable, mechanical support must be provide to the terminals when applying torque 1 APG / UPG Decision Table - How to Order The ordering code for APG/UPG circuit protectors may be determined by following the steps in the decision tables shownhere. Type The coding given permits a self-assigning part number but with certain limitations. Units with mixed ratings, combinations of styles, or constructions not listed in the third decision table, require a factory-assigned part number. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit protector for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole UPG, quick-connect type terminal series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay and a rating of 20 amperes. A white handle is specified by the seventh decision table. To determine the ordering number for your particular APG/ UPG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: AIt is recommended that power leads be soldered to protectors having quick-connect terminals for current trip ratings above 10 amperes. BThe standard current values for 100% of rated current are listed. Please consult an Airpax office or sales representative for other values. CUL recognized and CSA certified applications above 30 amperes are restricted to loads having a power factor of 75 minimum and limited to 32Vdc only. Standard terminals on ratings over 30 amperes are 10-32 screw type. DFour pole protectors are available only in the APGH/UPGH and APG/UPG types. The APGH/UPGH four pole provides one handle per pole, while the APG/UPG four pole has handles in the center two poles only, for simplified mounting. ESub panel mount available in APGX/UPGX configuration only. FWhen "A" is specified in the sixth decision in conjunction with APG/UPG-6 type, metric screw terminals are supplied. GIf a circuit breaker is marked in this manner, it means 277V per pole - single phase source. Thus, if a two or three pole unit is marked 277V, all line terminals must be connected to the same phase, assuming the 277V is taken from line to neutral of 3 phase 277/480V system. First Decision Type Description APG One handle per unit UPG One handle per unit UL Recognized and CSA Certified APGX One rocker handle per unit UPGX One rocker handle per unit UL Recognized and CSA Certified APGN Panel seal (one bat handle per unit) UPGN Panel seal (one bat handle per unit) UL Recognized and CSA Certified APGH One handle per pole UPGH One handle per pole UL Recognized and CSA Certified APGHX One rocker handle per pole UPGHX One rocker handle per pole UL Recognized and CSA Certified 2 Second Decision Poles (Note A) QuickConnect Terminals Screw Terminals Number of poles 1 6 Single pole unit 11 66 Two pole unit 111 666 Three pole unit 1111 6666 Four pole unit (Note D) 4 Third Decision Fourth Decision Hz and Delay Internal Configuration -40 400Hz 150% instant trip -41 400Hz short delay -42 400Hz long delay -43* 400Hz motor start -49 400Hz 130% instant trip -50 DC 150% instant trip -51 DC short delay Shunt (up to 30 amperes only) -52 DC long delay Relay (up to 30 amperes only) -53* DC motor start -59 DC 125% instant trip -60 50/60Hz 150% instant trip -61 50/60Hz short delay -62 50/60Hz long delay -600* 50/60Hz motor start delay -64 50/60Hz, short delay (high pulse) -65 50/60Hz, long delay (high pulse) -66* 50/60Hz, motor start (high pulse) -69 50/60Hz 125% instant trip -71 DC, 50/60Hz short delay -72 DC, 50/60Hz long delay -73* DC, 50/60Hz motor start delay -0 Switch only (omit 4th and 5th decisions) -1 Series -1REC4 Auxiliary switch* .110 quick-connect -1REG4 Auxiliary switch* (Gold Contacts) .110 quick-connect -1REC5 Auxiliary switch* .187 quick-connect -3 -4 *Only one auxiliary switch is normally supplied on two and three pole units. Can be used for solder terminals also. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. Multi-pole units with mixed construction, poles numbered left to right when viewed from terminal end. Example: UPG 1- 1REC4- 61- 203- 09 1 2 3 4 5 7 For addition of inertial delay, add an "F" to any delay number. * Not available above 30 amperes. 5 APG/UPG/IPG 3 7 Seventh Decision Handle/Actuator Color** Toggle Handle Color -01 Black w/ white markings -11 Yellow w/ black markings -21 Red w/ white markings -31 Blue w/ white warkings -41 Green w/ white markings -91 White w/ black markings Rocker/Actuator Color -00 Black w/o markings -01 Black w/ white markings Fifth Decision -02 Red w/o markings Rated Current (Note B) -05 Opaque white w/o markings -08 Gray w/o markings -09 Translucent white w/o markings -21 Red w/ white markings -51 Opaque white w/ black markings -81 Gray w/ black markings -91 Translucent white w/ black markings Current Code Ratings (Amps) Current Code Ratings (Amps) -101 .100 -103 10.0 -251 .250 -153 15.0 -501 .500 -203 20.0 -751 .750 -303 30.0 -102 1.0 -353 35.0* -252 2.5 -403 40.0* -502 5.0 -503 50.0* -752 7.5 See page 122 for maximum voltage ratings. (*Note C) Standard current ratings listed. For other ratings, please consult factory. 6 Sixth Decision Optional -A Metric thread mounting (Not available on APGN/UPGN) (Note F) -B Sub panel mount (Note E) -C 277Vac 50/60Hz (Note G) -H International handle markings One or more descriptions may be used as required. If this table is not used, go directly to the seventh decision. **Not available for bat handle. Unmarked handles are available. Please consult factory. IPG Decision Table - How to Order The ordering code for IPG circuit protectors may be determined by following the steps in the decision tables shown here. The coding given permits a self-assigning part number but with certain limitations. Units with mixed ratings, combinations of styles, or constructions not listed in the third decision table, require a factory-assigned part number. With these, it is suggested that order entry be by description and/or drawings, and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number whenever a descriptive drawing exists to provide cross reference, traceability and manufacturing control. When specifying a circuit protector for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole IPG, quick-connect type terminal series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay and a rating of 20 amperes. Metric mounting inserts and a white handle are also specified. To determine the ordering number for your particular IPG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further questions you may have. Notes: AIt is recommended that power leads be soldered to protectors having push-on terminals for current trip ratings above 10 amperes. BThe standard current values for 100% of rated current are listed in the fifth decision table. Please consult an Airpax office or sales representative for other values. CAll IPG protectors meet normal requirements for moisture and salt spray resistance. DUL recognized and CSA certified applications above 30 amperes are restricted to loads having a power factor of .75 minimum, and limited to 32Vdc only. VDE approval above 30 amperes is restricted to 32Vdc and 120Vac 50/60Hz. Standard terminals on ratings over 30 amperes are 10-32 screw type. EWhen "A" is specified in the sixth decision in conjunction with IPG-6 type, metric screw terminals are supplied. 1 First Decision Type Type Description Std. Handle Color IPG Single pole with one handle per unit (Not available in multi-pole configuration) Black IPGH Multi-pole with handle per pole Black 2 Second Decision Poles Push-On Terminals Screw Terminals Number of poles 1 6 Single pole 11 66 Two pole 111 666 Three pole 1111 6666 Four pole 3 Third Decision Internal Configuration Switch only (omit 4th and 5th decisions) Series Auxiliary switch* .110 quick-connect Auxiliary switch* (Gold Contacts) .110 quick-connect Auxiliary switch* .187 quick-connect Shunt (up to 30 amperes only) *Only one auxiliary switch is normally supplied on two and three pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. APG/UPG/IPG 4 5 Fourth Decision Hz and Delay Fifth Decision Nominal Amperage Rating -40 400Hz 150% instant trip -41 400Hz short delay -42 400Hz long delay -43* 400Hz motor start -49 400Hz 130% instant trip -50 DC 150% instant delay -51 DC short delay -52 DC long delay -53* DC motor start -59 DC 125% instant trip -60 50/60Hz 150% instant trip -61 50/60Hz short delay -62 50/60Hz long delay -64 50/60Hz, short delay (high pulse) -65 50/60Hz, long delay (high pulse) -66* 50/60Hz, motor start (high pulse) -69 50/60Hz 125% instant trip Current Code Ratings (Amps) Current Code Ratings (Amps) -101 .100 -103 10.0 -251 .250 -153 15.0 -501 .500 -203 20.0 -751 .750 -303 30.0 -102 1.0 -353 35.0* -252 2.5 -403 40.0* -502 5.0 -503 50.0* -752 7.5 See page 122 for maximum voltage ratings. (*Note D) Standard current ratings listed. For other ratings, please consult factory. 6 For addition of inertial delay, add an "F" to any delay number. * Not available above 30 amperes. Sixth Decision Optional -A Example: Metric thread mounting (Note E) When this table is not used, table 7 may be substituted and U.S. thread will be supplied. IPG 1 - 1REC4 - 61 - 203 - A - 00 - V 1 2 3 4 5 6 7 V 7 Seventh Decision IPG and IPGH Toggle Handle Color V = VDE Approved The shaded areas denote VDE approval options. This approval requires the addition of a V at the end of the part number. The V will be added to any part number formed entirely from shaded decisions. If non-shaded areas are selected, the unit will not be VDE approved, but other approvals still apply. -00 Black -10 Yellow -20 Red -30 Blue -40 Green -90 White