D-Subminiature Series
Rectangular Connectors
3
© 2011 - SOURIAU
D-Subminiature Series
• D-Sub Mark III standard ranges .................................. 06
• Technical characteristics ............................................... 07
• Layouts ................................................................................ 08
• PCB drilling dimensions ................................................. 09
• 8630 Series HE501 .......................................................... 12
• 8630 Series HE508 ........................................................ 14
• SMA MIL-C Series ........................................................... 16
• 8635 Series ....................................................................... 19
• D-Sub hermetic connectors ......................................... 21
• Panel mounting ................................................................ 26
• Shell dimensions .............................................................. 27
• Mounting options ............................................................. 28
Presentation
• Souriau D-Sub connectors are used for military/aerospace applications and in industrial eld: information systems,
communication systems, industrial electronic...
• D-Sub connectors are designed to ensure the connection fonction in all applications where weight and dimension
are very important.
• They are especially used as Input/Output connectors in interface fonctions. So, they are subjects to mechanical
constraints that are sometimes severes.
• In order to prevent risks (pulling up, accidental unmating...), a large range of accessories is supplied.
Contents
Overview Common Section
Series
D-Sub Series
Overview
D-Subminiature Series
D-Sub Mark III standard ranges ..................................................................................................
Technical characteristics ...............................................................................................................
Layouts ...............................................................................................................................................
PCB drilling dimensions ................................................................................................................
06
07
08
09
D-Subminiature Series
66 © 2011 - SOURIAU
D-Sub Mark III standard ranges
8630 Series HE 501
See page 12
8630 Series HE 508
See page 14
SMA MIL-C Series
See page 16
8635 Series
See page 19
Hermetic Series
See page 21
► Up to 125 °C
► Crimped contact #20
► Up to 155 °C
► Crimped contact #20
► Compliant to MIL-C- 24308
► Crimped contact #20
► Solder buckets and eyelets
► Straight spills & Crimped contact #20
► Hermeticity level: 10-7 atm.cm3/s
► Individual glass bead
► High Density
► Individual glass bead
► Straight spills & Crimped contact #22
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D-Subminiature Series
Technical characteristics
Series
Characteristics
8630 HE501 8630 HE508 SMA MIL 8635 High Density Hermetic
Crimp version Crimp version Crimp version Crimp or PCB
version
Solder or PCB
vesrsion
Environmental
Temperature -55°C to +125°C -55°C to +155°C -55°C to +125°C -55°C to +155°C -55°C to +125°C
Salt spray 48h (cadmium)
24h (tin & zinc)
48h (cadmium)
24h (tin & zinc) 48h (cadmium) 48h (cadmium)
24h (tin & zinc) 48h (cadmium)
Damp heat 56 days 56 days 56 days 56 days 56 days
Sealing version No Yes No Yes Yes
Hermeticity ----
Under air helium
differential pressure,
leakage ≤ 1.04x10-5
Atm.cm3/s
Standard
NFC 93425 HE501 HE508 ---
MIL C 24308 C - - MIL Compliant to MIL Compliant to MIL
Material
Shell Steel Steel Steel Steel Steel
Housing Thermoplastic Thermodur Thermoplastic Thermodur Glass bead
Contact Copper alloy Copper alloy Copper alloy Copper alloy Ferrous alloy
Plating
Shell
Cadmium
Tin
Zinc
Cadmium
Tin
Zinc
Cadmium
Cadmium
Tin
Zinc
Cadmium
Gold
Tin bright
Tin mat
Nickel
Contact Gold over nickel Gold over nickel Gold over nickel Gold over nickel
Gold
Tin mat
Nickel
Electrical
Contact rating
(max) 7.5 A 7.5 A 7.5 A 5 A 5 A
Test voltage
Max Vrms/50Hz 1000 Vrms 1000 Vrms 1000 Vrms 1000 Vrms 750 Vrms
Nominal voltage
Vrms/50Hz 300 Vrms 300 Vrms 300 Vrms 300 Vrms N/A
Insulation
resistance ≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ ≥ 5000 MΩ
Contact
resistance ≤ 7.3 MΩ ≤ 7.3 MΩ ≤ 7.3 MΩ ≤ 7.3 MΩ ≤ 14 MΩ
Mechanical
&
Dimentional
Insertion/
extraction force
per contact (N)
5N max/0.3 min 5N max/0.3 min 5N max/0.3 min 5N max/0.3 min N/A
Endurance 500 500 500 500 500
Contact Ø 1 mm 1 mm 1 mm 0.76 mm 1 mm
Wire
Wire gauge AWG 20 to 28 AWG 20 to 28 AWG 20 to 24 AWG 22 to 28 N/A
Max Ø over
insulator 1.7 mm 1.7 mm 1.7 mm 1.4 mm N/A
Indents version Available Available N/A Available N/A
D-Subminiature Series
88 © 2011 - SOURIAU
Layouts
Male insulator front view
Contacts are individually numbered on both side of insulator.
High density connectors: 8635
Standard connectors: 8630/1 (HE501/HE508), SMA and Hermetic
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D-Subminiature Series
PCB drilling dimensions (mm) for solder version
Standard connectors: 8630/1 (HE501/HE508), SMA and Hermetic
Note: ØA=0.9mm for HE501, HE508 and MIL C.
High density connectors: 8635
D-Sub Series
Series
D-Subminiature Series
8630 Series HE501 ........................................................................................................................
8630 Series HE508 .......................................................................................................................
SMA MIL-C Series ...........................................................................................................................
8635 Series ......................................................................................................................................
D-Sub hermetic connectors .........................................................................................................
12
14
16
19
21
D-Subminiature Series
1212 © 2011 - SOURIAU
8630 Series HE501
Ordering information
Basic Series
Basic Series (float mounting)
8630
8631
25
25
P
P
L
L
Option
None: Standard
L: Clinch nut M3 (8630 only)
O: Clinch nut UNC 4.40 (8630 only)
V: Female screw lock UNC 4.40 (8630 only)
Number of contacts
09, 15, 25, 37, 50
Contact type
P: Pin
S: Socket
Contacts
None: With standard 20/24 AWG contacts
L: Without contacts
Rear type
None: Standard
H: Shielding termination ngers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector)
Connector accomodating
removable machined crimp
contacts for 20/24 or
26/28 AWG wires
In compliance with NFC 93425/HE501
Standard shell plating: Cadmium
Other platings: Tin & Zinc
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D-Subminiature Series
8630 Series HE501
AWG Pin Socket ØA
AWG 26/28 8631-4111 8631-6121 0.6
AWG 20/24 8630-162 8630-165 1.17
Removable crimp contact ordering information
Cross reference list for qualified part number HE501 & SOURIAU
Examples:
HE501 F 25 BP = 8631 25 P
HE501 N 37 BS = 8630 37 S
D-Subminiature Series
1414 © 2011 - SOURIAU
8630 Series HE508
Ordering information
Basic Series 863 0 25 P 0 12 L N
Option
0: Standard mounting holes (Ø=3.10)
1: Float mounting
Number of contacts
09, 15, 25, 37, 50
Contact type
P: Pin
S: Socket
Specification
None: Standard
012: Splash proof
015: Dust proof
Contacts
None: With standard 20/24 AWG contacts
L: Without contact
HE508 coding
N: Mandatory for standard version (not for 012 Splash proof version and for 015 Dust proof version)
Rear type
None: Standard
H: Shielding termination ngers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector)
Connector accomodating
removable machined
crimp contacts for 20/24
AWG wires
For heavy duty applications
Class -55°C to +125°C
Standard shell plating: Cadmium
Other platings: Tin & Zinc
Special proof version
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D-Subminiature Series
8630 Series HE508
Cross reference list for qualified part number HE508 & SOURIAU
Example:
HE508 N 25 BP = 8630 25 PN
Special proof versions (available in HE508 Series only)
Examples:
8630 25 P0 12
012: Splash proof version, grommet + potting = male interface seal conform to IP65.
8630 25 P0 15
015: Dust proof version, rear grommet only.
D-Subminiature Series
1616 © 2011 - SOURIAU
SMA MIL-C Series
Ordering information
MIL C 24308 C
Connector accomodating
removable machined
crimp contacts for 20/24
AWG wires
Class -55°C to +125°C
Shell plating: Cadmium
Contact #20
Diameter of insulator cable max: 1.6 mm.
This serie can be ordered directly with MIL part number.
Basic Series S B MA 25 P L N
Shell size
E, A, B, C, D
S-MA Series
MA: Mandatory
Option
None: Standard
F: Float mounting
Number of contacts
09, 15, 25, 37, 50
Type
P: Pin
S: Socket
Contact
None: With MIL contacts
L: Without MIL contacts
QPL version
N: Mandatory for classied QPL version
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D-Subminiature Series
SMA MIL-C Series
Crimp contact for AWG 20/24 wire
MIL C 24308 C contact
Tool part number for 8630 Series
D-Subminiature Series
1818 © 2011 - SOURIAU
SMA MIL-C Series
MIL Vs SOURIAU cross reference
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D-Subminiature Series
8635 Series
Ordering information
Diameter of insulator cable max: 1.4 mm.
Basic Series 8635 44 P 0 12 L
Option
None: Standard mounting holes (Ø=3.10)
F: Float mounting
L: Clinch nut M3
O: Clinch nut UMC 4.40
V: Female screw lock UNC 4.40
Number of contacts
15, 26, 44, 62, 78
Contact type
P: Pin
S: Socket
Specification
None: Standard
012: Splash proof
015: Dust proof
017: Straight spills
Contacts
None: With standard 20/24 AWG contacts
L: Without contact
Rear type
None: Standard
H: Shielding termination ngers (only for T plating)
Shell plating
None: Cadmium
T: Tin
Z: Zinc
Front type
None: Standard
X: With indents (only for front of male connector
High density connector
SOURIAU 8635 connector for aerospace
and military applications offer high density
(size 22) crimp and straight spill contacts in
standard A, B, C, D, E shells.
The 8635 connector meet the requirements
of MIL C 24308 dust and splash proof
specications.
Standard shell plating: Cadmium
Other platings: Tin & Zinc
D-Subminiature Series
2020 © 2011 - SOURIAU
8635 Series
Dimensions
10 max.
Ø 0.5
10 max.
13.2 max.
Standard version
(crimp contacts)
Straight spill version
(spec 017)
Contact part numbers
Tooling part numbers
Contact
size
Contact
type
Plier
Part number
Locator
Part number
Plastic insertion/extraction tool
Part number
Souriau Standard Souriau Standard Standard
#22D Pin 8476-01 M22520/2-01 8476-09 M22520/2-09 M81969 14-01
Socket 8476-06 M22520/2-06
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D-Subminiature Series
D-Sub hermetic connectors
Dimensions (mm)
D-Sub hermetic connector
Hermetic rectangular connectors are
manufactured with glass bead insulator.
They are used in all applications requiring
perfect hermeticity.
Shell housing may be solder or screw
mounted.
3 types of contacts terminations are available:
Solder bucket, Solder eyelet or Straight spill.
They are compliant to MIL C 24308 C.
D-Subminiature Series
2222 © 2011 - SOURIAU
Part numbers & specifications
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© 2011 - SOURIAU
D-Subminiature Series
D-Sub hermetic connectors
Straight spill version dimensions
Panel cut-out
D-Sub Series
Common Section
D-Subminiature Series
Panel mounting ................................................................................................................................
Shell dimensions ..............................................................................................................................
Mounting options ............................................................................................................................
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27
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D-Subminiature Series
2626 © 2011 - SOURIAU
Panel mounting
It is recommanded that only one pair of connectors should be oat mounted.
Rigid mounted connectors require 2 screws Ø3mm.
Float mounting connectors require Ø2mm.
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D-Subminiature Series
Shell dimensions
D-Subminiature Series
2828 © 2011 - SOURIAU
Mounting options
8630 and 8635 Series (dimensions in mm.)
F: Float mounting L: Clinch nut M3
O: Clinch nut UNC 4-40
V: Female screw lock UNC 4-40
Clinch nut M3 or UNC 4-40
Clinch nut M3 or UNC 4-40
5 on at
6.03 Max.
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contactmilaero@souriau.com
© Copyright SOURIAU November 2011 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.