DATA SHEET CHIP RESISTORS with AU-TERMINATIONS RC01/02H/21/22H 5%; 1% Product Specification - Jul 07, 2003 V.5 sizes 1206 and 0603 Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 RC01/02H/21/22H 1%; 5% FEATURES APPLICATIONS * Reduced size of final equipment * Power supply in small equipment * Low assembly costs * Digital multi-meter * Higher component and equipment reliability * Telecommunication * New Ni/Au terminations provide special application for hybrid board gluing and can replace AgPd terminations. by a resistive paste which is applied to the top surface of the substrate. The composition of the paste is adjusted to give the approximate resistance required and the value is trimmed to within tolerance, by laser cutting of this resistive layer. * Automotive industry. * Computer DESCRIPTION The resistors are constructed on a high grade ceramic body (aluminium oxide). Internal metal electrodes are added at each end and connected To ensure the product insulation and performance, the protective overcoat layer is printed upon the resistor layer. Finally, the two external end terminations are added. For ease of soldering the outerlayer of these end terminations is of Ni-Au alloy. QUICK REFERENCE DATA DESCRIPTION VALUE RC01 RC02H Size code 1206 RC22H 0603 1 to 10 M Resistance range Resistance tolerance and E-series RC21 5%; E24 series 1%; E24/E96 series 5%; E24 series 1%; E96 series 250 250 250 250 250 250 250 250 100 200 Temperature coefficient: 1 R 10 10 < R 10 M 200 Maximum dissipation at Tamb = 70 C Maximum permissible voltage 100 0.25 W 0.063 W 200 V (DC or RMS) 50 V (DC or RMS) Climatic category (IEC 60068) 55/155/56 Basic specification IEC 60115-8 CCC348_a Fig.1 2003 Jul 07 Rev.5 Outline. 2 www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 RC01/02H/21/22H 1%; 5% ORDERING INFORMATION Table 1 Ordering code indicating resistor type and packing ORDERING CODE 2322 ... ..... TYPE RESISTANCE VALUE TOLERANCE (%) PAPER TAPE ON REEL 5000 units 10000 units RC01 1 to 10 M 5 711 11... 711 12... RC02H 1 to 10 M 1 729 1.... 729 2.... RC21 1 to 10 M 5 702 11... 702 12... RC22H 1 to 10 M 1 704 1... 704 2.... Ordering code (12NC) Table 2 ORDERING EXAMPLE Last digit of 12NC * The resistors have a 12-digit ordering code starting with 2322. RESISTANCE DECADE * The subsequent 5 digits indicate the resistor type and packing; see Table 1. 1 to 9.76 8 10 to 97.6 9 100 to 976 1 * The remaining 3 or 4 digits indicate the resistance value: - The first 2 or 3 digits indicate the resistance value. - The last digit indicates the resistance decade in accordance with Table 2. 2003 Jul 07 Rev.5 LAST DIGIT 1 to 976 k 2 10 to 97.6 k 3 100 to 976 k 4 1 to 9.76 M 5 10 M 6 3 The ordering code of an RC01 resistor, Au-termination, value 1000 , 5%, supplied on paper tape of 5000 units per reel is: 2322 711 11102. www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 RC01/02H/21/22H 1%; 5% FUNCTIONAL DESCRIPTION DERATING Product characterization The power that the resistor can dissipate depends on the operating temperature; see Fig.2. Standard values of nominal resistance are taken from the E24 series or E96 series for resistors with a tolerance of 5% or 1%. The values of the E24/96 series are in accordance with "IEC publication 60063". CCB412 Pmax (%Prated) 100 Limiting values TYPE LIMITING LIMITING VOLTAGE(1) POWER (W) (V) RC01 200 0.25 RC02H 200 0.25 RC21 50 0.063 RC22H 50 0.063 50 0 -55 0 50 70 100 155 Tamb (C) Note 1. This is the maximum voltage that may be continuously applied to the resistor element, see "IEC publication 60115-8". 2003 Jul 07 Rev.5 Fig.2 Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb). 4 www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 RC01/02H/21/22H 1%; 5% OUTLINES MECHANICAL DATA Mass per 100 units TYPE RC01 MASS (g) protective coat resistor layer 1.0 RC02H 1.0 RC21 0.25 RC22H 0.25 inner electrode nickel layer T Ni-Au layer aluminium substrate Marking tb All resistors within the E24 series are marked with a 3-digit code and a 4-digit code for resistors of the E96 series, on the protective coat to designate the nominal resistance value. protective coat tt 220 W 3-DIGIT MARKING For values of 10 or greater the first 2 digits are significant, the third indicates the number of zeros to follow. SCR015 L Example MARKING RESISTANCE 220 22 823 82 k 0 jumper For dimensions see Table 3. Fig.3 Table 3 4-DIGIT MARKING Chip resistor types and relevant physical dimensions; see Fig.3 L (mm) W (mm) T (mm) tt (mm) tb (mm) 3.10 0.10 1.60 0.10 0.55 0.10 0.45 0.20 0.40 0.20 RC02H 3.10 0.10 1.60 0.10 0.55 0.10 0.45 0.20 0.40 0.20 RC21 1.60 0.10 0.80 0.10 0.45 0.10 0.25 0.15 0.25 0.20 RC22H 1.60 0.10 0.80 0.10 0.45 0.10 0.25 0.15 0.25 0.20 TYPE For values of 1 k or greater the first 3 digits apply to the resistance value and the fourth indicates the number of zeros to follow. RC01 Example MARKING Component outline and physical dimensions. RESISTANCE 2200 220 4021 4.02 k 1503 150 k PACKAGE MARKING The packing is also marked and includes resistance value, tolerance, catalogue number, quantity, production period, batch number and source code. 2003 Jul 07 Rev.5 5 www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of "IEC publication 60115-8", category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication Table 4 RC01/02H/21/22H 1%; 5% 60068, "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmospheric conditions according to "IEC 60068-1", subclause 5.3. Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 25% to 75% In Table 4 the tests and requirements are listed with reference to the relevant clauses of "IEC publications 60115-8 and 60068" ; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. All soldering tests are performed with mildly activated flux. Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). Test procedures and requirements IEC 60115-8 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS Tests in accordance with the schedule of IEC publication 60115-8 4.4.1 visual examination 4.5 resistance no holes; clean surface; no visible damage RC01, RC21: applied voltage (+0/-10%) R - Rnom: max. 5% R < 10 : 0.1 V 10 R < 100 : 0.3 V 100 R < 1 k: 1 V 1 k R < 10 k: 3 V 10 k R < 100 k: 10 V 100 k R < 1 M: 25 V R 1 M: 50 V 4.5 resistance RC02H, RC22H: applied voltage (+0/-10%) R - Rnom: max. 1% R < 10 : 0.1 V 10 R < 100 : 0.3 V 100 R < 1 k: 1 V 1 k R < 10 k: 3 V 10 k R < 100 k: 10 V 100 k R < 1 M: 25 V 4.18 20 (Tb) 2003 Jul 07 Rev.5 resistance to soldering heat unmounted chips; 10 1 s; 260 5 C 6 no visible damage R/R max.: (0.5% + 0.05 ) www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 IEC 60115-8 CLAUSE IEC 60068-2 TEST METHOD TEST RC01/02H/21/22H 1%; 5% PROCEDURE REQUIREMENTS 4.29 45 (Xa) component solvent resistance isopropyl alcohol or H2O followed by brushing in accordance with "MIL 202 F" no visible damage 4.17 20 (Ta) solderability unmounted chips completely immersed for 2 0.5 s in a solder bath at 235 2 C good tinning (95% covered); no visible damage 4.7 voltage proof on insulation maximum voltage (RMS) during 1 minute, metal block method no breakdown or flashover 4.13 short time overload room temperature; P = 6.25 x Pn; 5 s (V 2 x Vmax) R/R max.: (1% + 0.05 ) 4.33 bending resistors mounted on a 90 mm glass epoxy resin PCB (FR4); bending: no visible damage 4.19 4.24.2 14 (Na) 3 (Ca) RC01: 2 mm R/R max.: (1% + 0.05 ) RC02H: 2 mm R/R max.: (0.5% + 0.05 ) RC21: 3 mm R/R max.: (1% + 0.05 ) RC22H: 3 mm R/R max.: (0.5% + 0.05 ) rapid change of temperature 30 minutes at LCT and 30 minutes at UCT; 5 cycles damp heat (steady state) 56 days; 40 2 C; 93 +2/-3% RH; loaded with 0.01 Pn: RC01, RC21: R 1 M 4.25.1 4.23.2 endurance 27 (Ba) 2003 Jul 07 Rev.5 endurance at upper category temperature no visible damage R/R max.: (0.5% + 0.05 ) R/R max.: (1.5% + 0.1 ) RC01, RC21: R > 1 M R/R max.: (3.0% + 0.1 ) RC02H, RC022H: R 1 M R/R max.: (1.0% + 0.05 ) RC02H, RC022H: R > 1 M R/R max.: (1.5% + 0.05 ) 1000 +48/-0 hours; 70 2 C; loaded with Pn or Vmax; 1.5 hours on, 0.5 hours off: RC01, RC21: R 1 M R/R max.: (1.5% + 0.1 ) RC01, RC21: R > 1 M R/R max.: (3.0% + 0.1 ) RC02H, RC022H: R 1 M R/R max.: (1.0% + 0.05 ) RC02H, RC022H: R > 1 M R/R max.: (1.5% + 0.05 ) 1000 +48/-0 hours; no load: RC01, RC21: R 1 M R/R max.: (1.5% + 0.1 ) RC01, RC21: R > 1 M R/R max.: (3.0% + 0.1 ) RC02H, RC022H: R 1 M R/R max.: (1.0% + 0.05 ) RC02H, RC022H: R > 1 M R/R max.: (1.5% + 0.05 ) 7 www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 IEC 60115-8 CLAUSE IEC 60068-2 TEST METHOD 4.8.4.2 TEST temperature coefficient RC01/02H/21/22H 1%; 5% PROCEDURE REQUIREMENTS at 20/LCT/20 C and 20/UCT/20 C 1 R 10 250 250 RC01, RC21: 10 < R 10 M 200 RC02H, RC22H: 10 < R 10 M 100 Other tests in accordance with IEC 60115 clauses and IEC 60068 test method 4.6.1.1 insulation resistance voltage (DC) after 1 minute, metal block method: 4.12 noise IEC publication 60195 (measured with Quantech-equipment) R 100 Rins min.: 103 M max. 0.316 V/V (-10 dB) 100 < R 1 k max. 1 V/V (0 dB) 1 k < R 10 k max. 3 V/V (9.54 dB) 10 k < R 100 k max. 6 V/V (15.56 dB) 100 k < R 1 M max. 10 V/V (20 dB) 1 M < R 10 M max. 32 V/V (30.10 dB) Other applicable tests (JIS) C 5202 7.9 EIA/IS 703 4.5 resistance to damp heat (steady state) load humidity 1000 +48/-0 hours; 40 2 C; 93 +2/-3% RH; loaded with Pn or Vmax; 1.5 hours on and 0.5 hours off: RC01, RC21: R 1 M R/R max.: (3% + 0.1 ) RC01, RC21: R > 1 M R/R max.: (5% + 0.1 ) RC02H, RC22H: R 1 M R/R max.: (2% + 0.1 ) RC02H, RC22H: R > 1 M R/R max.: (3% + 0.1 ) 1000 +48/-0 hours; 85 2 C; 85 +5% RH; loaded with 00.1 Pn or Vmax; RC01, RC21: R 1 M shock termination test 2003 Jul 07 Rev.5 R/R max.: (3% + 0.1 ) RC01, RC21: R > 1 M R/R max.: (5% + 0.1 ) RC02H, RC22H: R 1 M R/R max.: (2% + 0.1 ) RC02H, RC22H: R > 1 M R/R max.: (3% + 0.1 ) -40 C/+150 C; 30 s on/30 s off; 500 cycles 8 no visual damage www.yageo.com Phycomp Product specification Chip resistors with Au-terminations sizes 1206 and 0603 RC01/02H/21/22H 1%; 5% REVISION HISTORY RC Revision Date Change Notification Description Rev.3 2001 Apr 27 - - Converted to Phycomp brand Rev.4 2001 Oct 14 - - Table 3: `length' and `width' changed; Table 4: `bending' changed Rev.5 2003 Jul 07 - - Updated company logo - Table 1: RC01, RC02H, RC22H ordering code revised - Marking code revised 2003 Jul 07 Rev.5 9 www.yageo.com