Datasheet HDC RockStar(R) HighPower Series 2 5 0 / 5 50A NEW Weidmuller's new line of HDC RockStar HighPower Connectors is an innovative and maintenance-free pluggable solution for power transmission. The modular design creates a flexible construction process that allows multiple contact and shielding options to be produced for a wide range of power applications. * Modular design offers application flexibility in one platform * 1, 2, 3 and 4 pole configurable options * Plug connector meets DIN EN 61373 Cat 2 requirement * Electrical Rating: 4000V/3 -4/0AWG/250A & 550A * Stainless Steel mounting hardware with screw-down locking mechanism * 100% Submersible Weidmuller, Canada Weidmuller, Mexico Weidmuller, United States 10 Spy Court Markham, Ontario L3R 5H6 Telephone: (800) 268-4080 Facsimile: (877) 300-5635 Email: info1@weidmuller.ca Website: www.weidmuller.ca Blvd. Hermanos Serdan 698 Col. San Rafael Oriente Puebla, Puebla, Mexico C.P. 72029 Telephone: 01 222 2686267 Facsimile: 01 222 2686219 Email: clientes@weidmuller.com.mx Website: www.weidmuller.com.mx 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: info@weidmuller.com Website: www.weidmuller.com The New RockStar(R) Technical data Standards Series HighPower 250A HighPower - Series Series HighPower 550A Mounting frame No. of Poles 1-, 2-, 3-, 4- poles 1-, 2-, 3- poles Crimp 250A Crimp 550A 4000V (4800V)* 3000V 4000V (4800V)* 3000V 4000V (4800V)* 3000V 4000V (4800V)* 3000V 25 kV 15 kV OV 3 PD 2 (PD 3)*1 25 kV 15 kV OV 3 PD 2 (PD 3)*1 Isolation material PA66 glass fiber-reinforced PA66 glass fiber-reinforced Copper alloy Copper alloy, passivated silver Copper alloy, passivated silver V-0 I3 F2 V-0 1010 -50 C ... +120 C V-0 I3 F2 V-0 1010 -50 C ... +120 C Rated insulation voltage (Maximum operating voltage) Flammability to UL94 to NFF 16-101 / NFF 16-102 DIN 5010 Part 2 Insulation resistance Temperature Note: * 4800V depending on the application *1 in the HDC housing the contacts are protected for additional pollution and condensation, the entire connector can be used with degree of PD 3 2 Accessories Material DIN EN 50124-1 based DIN EN 61984 DIN EN 50155 DIN EN 61373 KAT 2 Wire connection Rated Current AC Conductor - Conductor AC Conductor - grounded housing DC Conductor - Conductor DC Conductor - grounded housing Rated impulse voltage Conductor - Conductor Conductor - grounded housing Overvoltage category pollution degree Material Technical data Shield lever Finger safe protection Surface Mounting frame Shield lever Finger safe protection Technical data Stainless Steel Steel, zinc PA66 Natural Natural red Housings Safety category DIN EN 60529 IP68 in the locked housing Color RAL 9005 (black) Surface Treatment Locking element powder - Surtec Screw Material Tightening Torque Gasket Temperature Material Housing Surface mounting frame Technical data M8 Stainless Steel 11 Nm silicon rubber -50 C ... +120 C Aluminum die casting, corrosion resistant Stainless Steel Cable glands Material Cable glands Sealing Temperature Protection class nickel-plated brass or stainless steel TPE -40C ... +130C IP68 The New RockStar(R) HighPower - Series Crimp - contact (250A) Male Crimp - contact (550A) Male Clamping range Designation Part No. Clamping range Designation Part No. 25 HDC HP 250 M 25 1079690000 50 HDC HP 550 M 50 1157800000 35 50 50 (Contact Isolation) HDC HP 250 M 35 HDC HP 250 M 50 HDC HP 250 M 50 PE 1079680000 1119080000 1220850000 95 120 150 HDC HP 550 M 95 HDC HP 550 M 120 HDC HP 550 M 150 1079790000 1079780000 1191100000 70 HDC HP 250 M 70 1119090000 185 HDC HP 550 M 185 1120580000 95 HDC HP 250 M 95 1119100000 240 HDC HP 550 M 240 1125900000 Female Female Clamping range Designation Part No. Clamping range Designation Part No. 25 HDC HP 250 F 25 1079720000 50 HDC HP 550 F 50 1177100000 35 50 50 (Contact Isolation) HDC HP 250 F 35 HDC HP 250 F 50 HDC HP 250 F 50 PE 1079730000 1079740000 1220840000 95 120 150 HDC HP 550 F 95 HDC HP 550 F 120 HDC HP 550 F 150 1079610000 1079620000 1079630000 70 HDC HP 250 F 70 1079750000 185 HDC HP 550 F 185 1079640000 95 HDC HP 250 F 95 1079770000 240 HDC HP 550 F 240 1120600000 Note: In the version described here, the crimp contacts can be used for crimp connections with flexible, stranded and finely insulated copper wires (according to DIN 48201 Part 1 and DIN57 2905 VDE 0295) or with crimping inserts (according to DIN 48063 Part 1, 3 and 4). We would be glad to customize the crimp contact to fit your requirements. Housings (250A and 550A) Base housing Plug hood Bulkhead Type Designation Part No. Plug hood housing HDC IP68 HP 24B TO 1079930000 Base housing Bulkhead housing HDC IP68 HP 24B AS S HDC IP68 HP 24B A 1079920000 1120040000 End plate without thread HDC IP68 HP 24B MD 1119950000 End plate 3 threads M40 End plate 3 threads M32 End plate 3 threads M25 End plate 4 threads M25* End plate 2 threads M40 End plate 2 threads M32 End plate 2 threads M25 End plate 4 threads M25* HDC IP68 HP 24B MD 3M40 HDC IP68 HP 24B MD 3M32 HDC IP68 HP 24B MD 3M25 HDC IP68 24B MD 4M25 T1 HDC IP68 HP 24B MD 2M40 HDC IP68 HP 24B MD 2M32 HDC IP68 HP 24B MD 2M25 HDC IP68 24B MD 4M25 T2 1119970000 1119980000 1079910000 1160450000 1119990000 1120000000 1120010000 1220860000 Type Designation Part No. Mounting frame BG 3 for 1 HP250 Female HDC 06B HP250 MPL1 TYP1 1103680000 Mounting frame BG 3 for 1 HP250 Male HDC 06B HP250 MPL1 TYP2 1103730000 Mounting frame BG 8 for 2 HP250 Female HDC 24B HP250 MPL2 TYP1 1103690000 Mounting frame BG 8 for 2 HP250 Male Mounting frame BG 8 for 3 HP250 Female Mounting frame BG 8 for 3 HP250 Male Mounting frame BG 8 for 3 HP250 Female + PE Mounting frame BG 8 for 3 HP250 Male + PE Mounting frame BG 8 for 4 HP250 Female Mounting frame BG 8 for 4 HP250 Male HDC 24B HP250 MPL2 TYP2 HDC 24B HP250 MPL3 TYP1 HDC 24B HP250 MPL3 TYP2 HDC 24B HP250 MPL4PE T1 HDC 24B HP250 MPL4PE T2 HDC 24B HP250 MPL4 TYP1 HDC 24B HP250 MPL4 TYP2 1103740000 1079640000 1103750000 1212890000 1212910000 1160430000 1160440000 Shield Lever Size 8 for 2 x 25 Shield Lever Size 8 for 3 x 25 Shield Lever Size 8 for 4 X 25 Shield Lever Size 8 for 4 X 25 Shield Lever Size 8 for 2 X 35 Shield Lever Size 8 for 3 X 35 Shield Lever Size 8 for 4 X 35 Shield Lever Size 8 for 4 X 35 Shield Lever Size 8 for 2 x 50 Shield Lever Size 8 for 3 x 50 Shield Lever Size 8 for 4 X 50 Shield Lever Size 8 for 4 X 50 Shield Lever Size 8 for 2 X 70 Shield Lever Size 8 for 3 x 70 Shield Lever Size 8 for 4 X 70 Shield Lever Size 8 for 4 x 70 Shield Lever Size 8 for 2 X 95 Shield Lever Size 8 for 3 x 95 Shield Lever Size 8 for 4 X 95 Shield Lever Size 8 for 4 X 95 HDC 24B SL 2X25 HDC 24B SL 3X25 HDC 24B SL 4X25 T1 HDC 24B SL 4X25 T2 HDC 24B SL 2X35 HDC 24B SL 3X35 HDC 24B SL 4X35 T1 HDC 24B SL 4X35 T2 HDC 24B SL 2X50 HDC 24B SL 3X50 HDC 24B SL 4X50 T1 HDC 24B SL 4X50 T2 HDC 24B SL 2X70 HDC 24B SL 3X70 HDC 24B SL 4X70 T1 HDC 24B SL 4X70 T2 HDC 24B SL 2X95 HDC 24B SL 3X95 HDC 24B SL 4X95 T1 HDC 24B SL 4X95 T2 1160410000 1160390000 1220770000 1220820000 1232740000 1232720000 1232770000 1232790000 1160420000 1160400000 1220760000 1220810000 1232750000 1232730000 1232760000 1232780000 1119900000 1079650000 1220750000 1220790000 * Can only be used with 250A contacts Accessories (250A) End plate Mounting frame Shield lever WSM - Metal Cable Tie tool Part No. 774470000 3 The New RockStar(R) Mounting frame Shield lever HighPower - Series Accessories (550A) Type Mounting frame BG 8 for 2 HP 550 Female Mounting frame BG 8 for 2 HP 550 Male Mounting frame BG 8 for 3 HP 550 Female Mounting frame BG 8 for 3 HP 550 Male Designation HDC 24B HP550 MPL2 TYP1 HDC 24B HP550 MPL2 TYP2 HDC 24B HP550 MPL3 TYP1 HDC 24B HP550 MPL3 TYP2 Part No. 1130710000 1130770000 1130720000 1130780000 Shield Lever Size 8 for 3 x 952 Shield Lever Size 8 for 3 x 1202 Shield Lever Size 8 for 3 x 1502 Shield Lever Size 8 for 3 x 1852 Shield Lever Size 8 for 3 x 2402 Shield Lever Size 8 for 2 x 952 Shield Lever Size 8 for 2 x 1202 Shield Lever Size 8 for 2 x 1502 Shield Lever Size 8 for 2 x 1852 Shield Lever Size 8 for 2 x 2402 HDC HP 24B SL 3X95 HDC HP 24B SL 3X120 HDC 24B SL 3X150 HDC 24B SL 3X185 HDC 24B SL 3X240 HDC 24B SL 2X95 HDC 24B SL 2X150 HDC 24B SL 2X150 HDC 24B SL 2X185 HDC 24B SL 2X240 1079650000 1079650000 1119880000 1119880000 1119890000 1119900000 1119900000 1119910000 1119910000 1119920000 Type finger protection set HP 250 finger protection set HP 550 Designation HDC HP 250 SHOCKPROTEC HDC HP 550 SHOCKPROTEC Part No. 1120130000 1120140000 Cable Gland M25, Stainless Steel, clamping range 11-20 Cable Gland M32, Stainless Steel, clamping range 15-25 Cable Gland M40, Stainless Steel, clamping range 20-32 VGM25-SS68 11-20 BG VGM32-SS68 15-25 BG VGM40-SS68 20-32 BG 1193570000 1193580000 1193590000 Cable Gland M25, Brass, nickel - plated, clamping range 11-20 Cable Gland M32, Brass, nickel - plated, clamping range 15-25 Cable Gland M40, Brass, nickel - plated, clamping range 20-32 VGM25-MS68 11-20 BG VGM25-MS68 11-20 BG VGM40-MS68 20-32 BG 1193600000 1193610000 1193620000 WSM - Metal Cable Tie tool Part No. 774470000 Accessories (250A & 550A) Finger protection Cable gland Crimping Tool MTR 160 MTR 300 Type Designation Part No. Crimping tool 10 ... 240mm MTR 160 9017250000 Crimp 25, Crimp width 7.0 mm MTR 160 25HEX 9020920000 Crimp 35, Crimp width 7.0 mm MTR 160 35HEX, Die Set* 9020930000 Crimp 50, Crimp width 7.0 mm Crimp 70, Crimp width 7.0 mm Crimp 95, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm Crimp 150, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm Crimping tool 10 ... 300 mm Crimp 25, Crimp width 7.0 mm Crimp 35, Crimp width 7.0 mm Crimp 50, Crimp width 7.0 mm Crimp 70, Crimp width 7.0 mm Crimp 95, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm Crimp 150, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm Crimp 120, Crimp width 7.0 mm MTR 160 50HEX MTR 160 70HEX MTR 160 95HEX MTR 160 120HEX MTR 160 120HEX MTR 160 120HEX MTR 160 120HEX MTR 300 MTR 300 25HEX MTR 300 35HEX, Die Set* MTR 300 50HEX MTR 300 70HEX MTR 300 95HEX MTR 300 120HEX MTR 300 120HEX MTR 300 120HEX MTR 300 120HEX 9020940000 9020950000 9020960000 9020970000 9020980000 9020990000 9021000000 9021390000 9021450000 9021460000 9021470000 9021480000 9022290000 9022300000 9022310000 9022320000 9022330000 * Die Sets designed for copper tube cable lugs and connectors to DIN 46235. 4 Subject to technical changes * 01/12-1M-LIT1112