Power Connectors & Interconnection Systems Battery Interconnects Product Facts Total interface solution Current capacity -- 7 Amps/ single contact at 30C T-Rise Choice of right-angle or vertical mount headers with left, right or keyless polarization 5.0 mm pitch headers available for 7.2, 10.8, and 12.0 volt rechargeable batteries Receptacle connectors available with solder tails or weld tabs Consumer friendly mating/unmating of battery Produced under a Quality Management System certified to ISO 9001 Blade Contacts for high durability Used Industry-wide for rechargeable battery I/O -- in laptop computers Offered in a variety of key arrangements -- for different voltage batteries 2.0 mm, 2.5 mm, 3.0 mm and 5.0 mm contact pitch batteries available MDI systems designed to mate at any angle Up to 7 Amps per contact Up to 2500 cycle durability Two pc tails per blade -- for better current distribution As the needs and applications of original equipment manufacturers have evolved, so have Tyco Electronics' battery interconnect systems. Today, we offer several types of connectors including: Standard 5-position, 5.0 mm centerline assemblies Space efficient battery packs available at 2.0 mm, 2.5 mm, and 3.0 mm centerlines Multi-Directional Interconnection (MDI) systems Coin cell battery holders All battery interconnect assembly housings are made of high temperature, UL 94V-0 rated thermoplastic. Single contacts are rated at 7 Amps with a 30 T-Rise, and have an operating temperature rating of -30 to +70C. These assemblies can be customized for various applications and are available with many keying and mounting options. Tyco Electronics answers the need in the portable equipment market for a high density, robust, and versatile interconnection system with the MultiDirectional Interconnection (MDI) System. This durable system, designed to permit mating/unmating at any angle between 0 and 90, features AMP-DURAGOLD plated contacts for up to 2500 cycles. Our coin-cell battery holders are ideal for a variety of electronic equipment needing a compact low wattage (typically less than 2 Watts) battery source. These holders are available in both horizontal and vertical mount. Surface-mount and re-flow compatible options are also ready to meet the newer PCB assembly requirements. Laptops/Portables Since the introduction of the standard-size NiMH rechargeable battery to the computer and communications industries, Tyco Electronics has played a major role in the development and manufacture of reliable, high performance battery interconnect systems. 227 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.0 mm Pitch Battery Assemblies 2.0 mm Pitch Plug Assemblies Material and Finish Housing -- Black thermoplastic resin, UL 94V-0 rated Contacts -- High conductivity copper alloy, gold plating No. of Positions 3 7 8 10 Mount Type Mount Angle Part Number Surface-Mount Through Hole Through Hole Surface-Mount Surface-Mount Surface-Mount Through Hole Vertical Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle 1612898-1 1827654-1 1747785-1 2-1612962-3 1-1612962-3 1717458-1 1827501-1 Special Features Retention Leg Nut Plate (both sides) One side nut plate M2 Nut M2 Nut .079 Pitch [2.00] Retention Leg (Part Number 1827654-1 Feature) 2 mm Plug Assembly with Nut Plates M2 Nut .079 Pitch [2.00] 2 mm Plug Assembly with Nut Plate (One Side) Laptops/Portables 2.0 mm Pitch Receptacle Assemblies Material and Finish Housing -- Black thermoplastic resin, UL 94V-0 rated Contacts -- High conductivity copper alloy, gold plating No. of Positions 3 7 8 10 Mount Type Mount Angle Part Number Surface-Mount Surface-Mount Through Hole Surface-Mount Through Hole Surface-Mount Vertical Vertical Vertical Vertical Vertical Vertical 1612901-1 1827684-1 1827685-1 1747786-1 1612963-4 1612964-4 .079 Pitch [2.00] 2.0 mm Receptacle Assembly, Surface-Mount .079 Pitch [2.00] 2.0 mm Receptacle Assembly, Through Hole Mount Note: All part numbers are RoHS compliant. Tin-lead versions are available upon request. 228 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.0 mm Pitch Multi-Directional Interconnection (MDI) Systems 6-Position Multi-Directional Headers Material and Finish Housing -- Black liquid crystal polymer, UL 94V-0 rated Contacts -- Brass, plated .000030 [0.00076] min. gold on mating area, .00015 [0.0038] min. tin on solder tail, all over .000050 [0.00127] min. nickel Mount Type Through Hole Retention Tails Straight Solder Boardlocks With Without Part Number 5146877-1 5787252-1 5787531-1 Special Features Sequenced contacts Sequenced contacts .079 Typ. [2.00] .359 Typ. [9.13] .079 Typ. [2.00] .079 Typ. [2.00] .359 Typ. [9.13] Solder Tail Typ. .591 [15.00] .591 [15.00] Part Number 5787531-1 Straight Solder Tails Solder Tail Typ. .125 Typ. [3.18] Part Number 5787252-1 Below-the-Board Retention Tails .689 [17.50] .148 [3.75] .240 [6.10] .205 Typ. [5.20] Boardlock 2 Plcs. Solder Tail Typ. Part Number 5146877-1 6-Position Multi-Directional Receptacles Mount Type Surface-Mount Boardlocks With Material and Finish Through Hole Without Housing -- Black liquid crystal polymer, UL 94V-0 rated Contacts -- Phosphor bronze, plated .000030 [0.00076] min. gold on mating area, .00015 [0.0038] min. tin on solder tail, all over .000050 [0.00127] min. nickel Part Number 5787090-1 5787253-1 5787526-1 .897 .004 [22.79 0.10] .897 .004 [22.79 0.10] Laptops/Portables .079 Typ. [2.00] .079 Typ. [2.00] Part Number 5787253-1 Through Hole Mount Part Number 5787526-1 Through Hole Mount .113 .011 [28.73 0.27] Boardlock 2 Plcs. .375 .004 [9.53 0.10] .339 .006 [8.60 0.16] Typ. .059 .003 [1.50 0.08] Solder Tail Typ. Part Number 5787090-1 Surface-Mount with Boardlocks Note: All part numbers are RoHS compliant. 229 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.5 mm Pitch Battery Assemblies 2.5 mm Pitch Plug Assemblies No. of Positions Material and Finish 4 Housing -- Black thermoplastic resin, UL 94V-0 rated Contacts -- High conductivity copper alloy, gold plating 5 Mount Type Through Through Through Through Through Through Through Through Through Through Through Through Through Through 6 7 8 10 Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Mount Angle Part Number Special Features Right-Angle Offset Right-Angle Offset Right-Angle On Board Right-Angle On Board Right-Angle Offset Vertical Right-Angle Offset Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle Offset 6123987-1 6123978-1 6376042-2 9-1612503-1 6318792-1 6473451-1 6318977-3 6318573-4 1747602-1 1717445-2 6123738-7 1123822-7 1123684-7 6473539-7 M2 Nut Plate M2 Nut Plate M2 Nut Plate M2 Nut Plate M2 Nut Plate One Side M2 Nut Plate M2 Nut Plate .969 [24.60] .803 [20.40] .146 [3.70] M2 Typ. 2 Plcs. .199 [5.05] .179 [4.55] .098 [2.50] .199 [5.05] Laptops/Portables Material and Finish Housing -- Black thermoplastic resin, UL 94V-0 rated Contacts -- High conductivity copper alloy, gold plating No. of Positions 4 5 6 7 8 10 .191 [4.85] Part Number 6123978-1 Right-Angle Offset Assembly Mount Type Mount Angle Part Number Through Hole Through Hole Surface-Mount Surface-Mount Surface-Mount Through Hole Through Hole Surface-Mount Through Hole Right-Angle Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle Vertical Vertical 6123981-1 6318430-2 1612504-1 1123688-3 1318574-4 1717478-1 1717620-1 1123688-7 1674231-1 .701 [17.80] .179 [4.55] .098 [2.50] Part Number 6376042-2 Right-Angle On Board Assembly with Nut Plate 2.5 mm Pitch Receptacle Assemblies .394 [10.00] .148 [3.75] .148 [3.75] .234 [5.95] Part Number 6318430-2 Right-Angle Through Hole Mount .075 [1.90] .207 [5.25] .098 [2.50] .992 [25.20] Part Number 1318574-4 Vertical Surface-Mount Note: All part numbers are RoHS compliant. 230 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 5.0 mm Pitch Battery Plug Assemblies 5.0 mm Pitch Right-Hand Key Plug Assemblies Voltage Mount Type Retentive Solder Straight Solder Straight Solder Retentive Solder Straight Solder Retentive Solder Straight Solder Straight Solder 12.0 10.8 7.2 Mount Angle Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle Vertical Right-Angle Part Number 5787424-1 5787422-1 5787430-1 5787421-1 5787419-1 5787141-1 5787334-1 5787142-1 .394 .002 [10.00 0.05] .197 [5.00] Typ. .392 .008 [9.95 0.20] .049 [1.25] Material and Finish Housing -- Polyphthalamide, UL 94V-0 rated, black Contacts -- Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall .120 .012 Solder Tail [3.05 0.30] Typ. 1.319 .008 [33.50 0.20] Part Number 5787421-1 Vertical Assembly with Retentive Tails .585 Typ. [14.85] .120 .012 Solder Tail [3.05 0.30] Typ. .197 Typ. [5.00] 1.142 .008 [29.00 0.20] 5.0 mm Pitch Left-Hand Key Plug Assemblies Voltage 12.0 10.8 Part Number 5787142-1 Right-Angle Assembly with Straight Tails Mount Type Straight Solder Retentive Solder Straight Solder Mount Angle Right-Angle Right-Angle Right-Angle O .087 .003 [2.20 0.08] 2 Plcs. Material and Finish Housing -- Polyphthalamide, UL 94V-0 rated, black Contacts -- Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall 5.0 mm Pitch Keyless Plug Assemblies Special Features Mounting Holes .197 Typ. [5.00] Laptops/Portables .585 Typ. [14.85] Part Number 5787428-1 5787418-1 5787246-1 .120 .012 [3.05 0.30] Solder Tail Typ. 1.417 .008 [36.00 0.20] Part Number 5787428-1 Right-Angle Assembly with Mounting Holes Voltage N/A Mount Type Straight Solder Retentive Solder Straight Solder Retentive Solder Straight Solder Mount Angle Right-Angle Right-Angle Right-Angle Vertical Vertical Part Number 5787441-1 5787443-1 5796078-1 5787446-1 5787444-1 Material and Finish Housing -- Polyphthalamide, UL 94V-0 rated, black Contacts -- Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall .197 Typ. [5.00] 1.064 .008 [27.02 0.20] Part Number 5796078-1 Right-Angle Assembly with Straight Tails & Sequenced Contacts Special Features Sequenced Contacts .120 .012 [3.05 0.30] Solder Tail Typ. Note: All part numbers are RoHS compliant. 231 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 5.0 mm Pitch Battery Receptacle Assemblies 5.0 mm Pitch Right-Hand Key Receptacle Assemblies Material and Finish Housing -- Black polycarbonate, UL 94V-0 rated Contacts -- Copper alloy, plated .000075 [0.00190] min. nickel Voltage Mount Type Surface-Mount Weld Tabs Weld Tabs 12.0 10.8 Part Number 787439-1 787615-1 787614-1 Note: All receptacles include a dovetail locator. .087 .002 [2.20 0.05] .197 Typ. [5.00] .396 [10.05] .358 Typ. [9.10] .248 .003 Typ. [6.30 0.08] 1.299 .002 [33.00 0.05] Part Number 787439-1 Surface-Mount Receptacle .315 .001 [8.00 0.03] 5.0 mm Pitch Left-Hand Key Receptacle Assemblies Voltage Mount Type Solder Tail Surface-Mount Weld Tab 7.2 Material and Finish Housing -- Black polycarbonate, UL 94V-0 rated Contacts -- Copper alloy, plated .000075 [0.00190] min. nickel Part Number 5787590-1 787328-1 787613-1 Note: All receptacles include a dovetail locator. .118 Typ. [3.00] .197 Typ. [5.00] .087 .002 [2.20 0.05] .396 [10.05] Laptops/Portables .248 .003 Typ. [6.30 0.08] .358 Typ. [9.10] 1.220 .002 [31.00 0.05] Part Number 787613-1 Weld Tab Receptacle .315 .001 [8.00 0.03] 5.0 mm Pitch Keyless Receptacle Assemblies Voltage Mount Type Solder Tail Surface-Mount N/A Material and Finish Housing -- Black polycarbonate, UL 94V-0 rated Contacts -- Copper alloy, plated .000075 [0.00190] min. nickel Note: All receptacles include a dovetail locator. .197 Typ. [5.00] .057 Typ. [1.44] .248 .003 Typ. [6.30 0.08] .443 [11.25] .087 .002 [2.20 0.05] .396 [10.05] .358 Typ. [9.10] Note: All part numbers are RoHS compliant. Part Number 5787802-1 146845-1 1.398 .002 [35.50 0.05] Part Number 5787802-1 Solder Tail Receptacle .315 .001 [8.00 0.03] 232 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Coin Cell Battery Holders Horizontal Mount Battery Holders Mount Type Surface-Mount Material and Finish Through Hole Housing -- Black thermoplastic resin, UL 94V-0 rated Part Number 796136-1 1734178-1 120591-1 Special Features Flexible housing for easy removal 1.075 .003 [27.30 0.08] .250 [6.35] .210 [5.33] .750 .002 [19.05 0.05] Part Number 120591-1 Through Hole Mount 1.272 .020 [32.31 0.51] 1.075 .004 [27.31 0.10] .250 [6.35] .210 [5.33] .750 .002 [19.05 0.05] Part Number 796136-1 Surface-Mount Mount Type Through Hole Material and Finish Housing -- Black thermoplastic resin, UL 94V-0 rated Part Number 6339488-1 1775485-1 Special Features Laptops/Portables Vertical Mount Battery Holders Low Profile 1.040 [26.42] .728 .015 [18.49 0.38] .903 [22.94] .136 [3.45] .394 .008 [10.00 0.20] Part Number 6339488-1 Part Number 1775485-1 Low Profile Note: All part numbers are RoHS compliant. 233 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems DC Power Jacks Product Facts Low Profile Design Accepts industry standard DC power plugs Available with: Solder tabs Through-hole solder tails SMT leads Available to accept these plug sizes: 0.65 mm 1.0 mm 1.3 mm 1.47 mm 1.87 mm 2.0 mm 2.35 mm 2.5 mm Ideal for portable electric devices Surface-Mount Power Jacks Pin Diameters -- 0.65 mm and 1.3 mm Bottom View Laptops/Portables Part Number 1775638-1 Part Number 1775639-1 Bottom View Vertical DC Jack Part Number 1470390-1 Note: All part numbers are RoHS compliant. 234 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems DC Power Jacks (Continued) Right-Angle DC Jacks Miniature Jacks For specific part numbers, contact Tyco Electronics Center Dia. 1.30 1.00 Tail Length 3.00 1.50 3.00 1.50 Part Number 1775529-1 1775529-2 1-1775529-1 1-1775529-2 Bottom View Shielded Jack Dia. A 2.0 2.5 N.W. (q) 1.8 2.0 Part Number 1734894-1 1734894-2 PCB Layout (Tolerance 0.05) Standard Jacks Part Number 1775069-1 1775069-2 1775069-3 Laptops/Portables Center Diameter 2.00 2.35 2.50 Bottom View Standard Jack -- Recessed Flange For specific part numbers, contact Tyco Electronics Center Diameter 1.47 1.87 2.00 2.35 2.45 Part Number 1775637-1 1775637-2 1775637-3 1775637-4 1775637-5 Bottom View Note: All part numbers are RoHS compliant. 235 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666