Mil-C-5015 Types
ABBMS
VG 95234 Connector Series
A Subsidiary of TT electronics plc
Electrical Connectors
2
www.ttabconnectors.com
AB Connectors
Company Profile
Operating from the principal site in South Wales, U.K., AB Connectors
Limited, a subsidiary of TT electronics plc., is one of the recognised
market leaders in design, test and manufacture of harsh environment
interconnection systems, bespoke harness assemblies and equipment
sub-units.
With a satellite assembly facility in North Carolina, USA, and a co-
ordinated global sales and distribution network, AB Connectors Ltd.
offers an unrivalled service to both engineers and buyers alike.
Through a commitment to a structured new product introduction
process, AB Connectors is continuing investment in research and
development of new materials and processes, surface treatments and
the very latest manufacturing technology and techniques to ensure the
products meet the most exacting standards encountered in the modern
Military, Mass Transportation and Industrial market places.
Quality system approvals include BS/EN/ISO 9001 along with product
approvals to BS9000, IECQ and CECC. As a result of these qualifications,
AB Connectors have been awarded several major customer approvals
and accreditations.
AB Connectors total commitment to providing customers with high
levels of service, cost effectiveness, quality and innovation solutions in
interconnection products, make it the ideal first choice supply partner.
3
ABBMS
Bayonet Connector
The ABBMS Bayonet Connector series is based on the
MS series of connectors which conform to American
Mil-C-5015 specification. Originally developed for
aerospace applications, the connectors are now used
extensively throughout the mass transportation,
military fighting vehicle, commercial and general
industrial markets.
ABBMS Bayonet Connectors are interchangeable
with all corresponding MS types and feature
identical panel mounting dimensions and contact
arrangements. Positive coupling is indicated by
an audible ‘snap’ and visually by the alignment of
three coloured spots on the receptacle shell and the
coupling nut of the free plug connector.
Protection against dust and water ingress is achieved
by using a dynamic sealing under the coupling nut
and by using an individual wire seal grommet in
the connector back shell assembly. A wavy washer
assembly, also situated in the coupling nut and a
comprehensive range of back shells and accessories,
ensure excellent shell-to-shell continuity and shielding
characteristics between mated connectors.
Product approvals include British Standard
9522 F0032 and German standard VG95234.
The connectors are also designed to meet the
requirement of railway specifications TDE 77/R/42
and RSE/STD/024.
ABBMS Bayonet Connectors are supplied with
aluminium parts plated with cadmium free finishes
and with a choice of passivation.
ABBMS
Contents
Technical Information 4
Standard Contact Arrangements 5 - 8
F80 Contact Arrangements 9
Selection Chart 10
Alternative Insert Orientations 11
Connector & Accessories Compatibility 12
Part Number Explanation 13 - 14
Calculating Overall Lengths of
Connectors with Accessories 15
Explanations 16
Bulkhead Receptacle 17
Square Flange Receptacles 18 - 21
Cable Mounting Receptacle 22
Arctic Grip Coupling Nut 23
Fine Knurl Coupling Nut 24
Plug - Rubberised Coupling Nut 25
Protective Caps 26
Grommet Nut & Cable Clamp
Assembly 27
Grommet Nut 28
Heatshrink Adaptor 29
Solid Heatshrink Adaptor 30
RFI Shielded Adaptor 31
Screened Cable Adaptor 32
Armoured Cable Adaptor 33
Conduit Cable Adaptor 34
Multicore Cable Clamp 35
Cable Clamp 36
Cable Clamp (locking) 37
Outlets 38 - 40
Stowage Receptacle 41
Wire Seal Grommet & Bushing 42
Panel Sealing Gaskets 43
Contacts 44 - 45
F80 Contacts 46 - 47
VG95234 Contacts 48
Crimp Bucket Adaptors, Dummy
Contacts & Grommet Filler Plugs 49
Tooling for Crimp Contacts 50
4
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ABBMS
Technical Information
5
ABBMS
ABBMS
Standard Contact Arrangements
6
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ABBMS
Standard Contact Arrangements
7
ABBMS
ABBMS
Standard Contact Arrangements
8
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ABBMS
Standard Contact Arrangements
9
ABBMS
ABBMS
F80 Contact Arrangements
10
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ABBMS
Selection Chart
11
ABBMS
ABBMS
Alternative Insert Orientations
12
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ABBMS
Connector and Accessories Compatibility
13
ABBMS
ABBMS
Part Number Explanation
14
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ABBMS
Part Number Explanation - Accessory Types
15
ABBMS
ABBMS
Calculating Overall Lengths of Connector with Accessories
16
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ABB MS Bayonet connectors
cross reference table
ABBMS
Explanations
17
ABBMS
ABBMS
Bulkhead Receptacle -
Styles: ABB07/ABB07...M6, BS Styles: C2507/C2508
ABCIR07/ABCIR07...M6, VG Styles: C2/C1
18
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ABBMS
Square Flange Receptacle - Front Mounting (without accessory thread).
Styles: ABB00A/ABB00A...M6
ABCIR00A/ABCIR00A...M6, VG Style: A
19
ABBMS
ABBMS
Square Flange Receptacle - Front Mounting (with accessory thread).
Styles: ABB00T/ABB00T...M6, BS Styles: C2503/C2504
ABCIR00T/ABCIR00T...M6
20
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ABBMS
Square Flange Receptacle - Rear Mounting (without accessory thread).
Styles: ABB03A/ABB03A...M6 BS Styles: C2758/C2759
ABCIR03A/ABCIR03A...M6 VG Style: B2/B1
21
ABBMS
ABBMS
Square Flange Receptacle - Rear Mounting (with accessory thread).
Styles: ABB03T/ABB03T...M6
ABCIR03T/ABCIR03T...M6
22
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ABBMS
Cable Mounted Receptacle -
Style: ABB01T BS Style: C2509
ABCIR01T
23
ABBMS
ABBMS
Arctic Grip Coupling Nut -
Styles: ABB06T/ABBNS06T BS Styles: C2502/C2501
24
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ABBMS
Fine Knurl Coupling Nut -
Styles: ABBE06T/ABBSES06T BS Styles: C2528/C2529
ABCIR06T/ABBCIRSE06T
25
ABBMS
ABBMS
Plug Rubberised Coupling Nut -
Styles: ABBCIRP06RT
26
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ABBMS
Protective Caps -
Styles: ABB- -XPCA/ABBE- -XPCA/K/ABB- -EPCA/K
BS Styles: A2400/2401
27
ABBMS
ABBMS
Grommet Nut - Accessory Type ‘EV’
Style: ABB- -**-**-EV
BS Style: A2344
ABBMS
Cable Clamp Assembly - Accessory Type
E/C (5MS locking)
Style: SB-**-**-CCA. BS Style: A2345
28
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ABBMS
Grommet Nut - Accessory Type ‘E’
Styles: ABB-**-**-E
BS Style: A2344
29
ABBMS
ABBMS
Heatshrink Adaptor - Accessory Type G
Style: ABB-**-**-HSA
BS Style: A2525
30
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ABBMS
Solid Heatshrink Adaptor - Accessory Type GS
Style: ABB-**-**-HSAS
31
ABBMS
ABBMS
RFI Shielded Adaptor - Accessory Type GM
Style: ABB-**-**-LHSA
32
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ABBMS
Screened Cable Adaptor - Accessory Type M
Style: ABB-**-**-SCA
BS Style: A2526
33
ABBMS
ABBMS
Armoured Cable Adaptor - Accessory Type H
Style: ABB-**-**-ACA
BS Style: A2524
34
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ABBMS
Conduit Cable Adaptor - Accessory Type R
Style: ABB-**-**-CCA
35
ABBMS
ABBMS
Multicore Cable Clamp - Accessory Type E/MC
Style: SB-**-**-MCA
BS Style: A2346
36
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ABBMS
Cable Clamp - Accessory Type D
Style: ABB-**-**-OCN
BS Style: A2527
37
ABBMS
ABBMS
Cable Clamp (locking) - Accessory Type H/C
Style: ABB-**-**-HC
BS Style: A2760
38
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ABBMS
90˚ Angled Outlets - Accessory Type FT/F
Styles: ABB-**-**-FT/ABB-**-**-F
BS Styles: A2522/A2523
39
ABBMS
ABBMS
90˚ Outlet RFI Shielded - Accessory Type FM
Style: ABB-**-**-FM
40
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ABBMS
90˚ Angled Outlets - Accessory Type E/AT, E/A, E/AC (5MS locking)
Styles: SB-**-**-SE/SB-**-**SEG/SB-**-**SEC
BS Styles: A2348/A2357/A2358
41
ABBMS
ABBMS
Stowage Receptacle
Style: ABB-**-**-SX
BS Style: A2541
42
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ABBMS
Wire Seal Grommets & Bushing
43
ABBMS
ABBMS
Panel Sealing Gaskets
ABBMS
Panel Sealing Gaskets
RFI Conductive Screening
44
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ABBMS
VG 95234 Style Crimp Contacts Pin
45
ABBMS
ABBMS
VG 95234 Style Crimp Contacts Socket
46
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Contact Size
AWG (Metric) Part Number ØA ØB ØC Conductor CSA
mm2L
16S ABB 6S KPK F80 3.2
0.126
2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
26.6
1.047
16/20 ABB 16/20 KPK F80 3.2
0.126
2.65
0.104
1.10
0.043
0.6
0.024
31.75
1.25
16 ABB 16 KPK F80 3.2
0.126
2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
31.75
1.25
12/20 ABB 12/20 KPK F80 4.8
0.189
2.65
0.104
1.10
0.043
0.6
0.024
37.5
1.476
12/16 ABB 12/16 KPK F80 4.8
0.189
2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
37.5
1.476
12 ABB 12 KPK F80 4.8
0.189
3.8
0.150
2.5
0.098
2.5
0.098
37.5
1.476
12/10 ABB 12/10 KPK F80 4.8
0.189
4.0
0.157
2.7
0.105
4.0
0.157
37.5
1.476
8/10 ABB 8/10 KPK F80 7.8
0.307
5.2
0.205
2.9
0.114
4.0
0.157
40.7
1.602
(100/60) ABB 100/60 KPK F80 7.8
0.307
5.5
0.217
3.4
0.134
6.0
0.236
40.7
1.602
(100) ABB 100 KPK F80 7.8
0.307
7.0
0.276
4.4
0.173
10.0
0.394
40.7
1.602
(160) ABB 160 KPK F80 11.0
0.433
9.45
0.372
5.7
0.224
16.0
0.630
41.25
1.624
(500/160) ABB 500/160 KPK F80 15.0
0.591
9.45
0.372
5.7
0.224
16.0
0.630
44.5
1.752
(500/250) ABB 500/250 KPK F80 15.0
0.591
10.0
0.394
7.0
0.276
25.0
0.984
44.5
1.752
(500/350) ABB 500/350 KPK F80 15.0
0.591
14.35
0.565
9.0
0.354
35.0
1.378
44.5
1.752
(500) ABB 500 KPK F80 15.0
0.591
14.35
0.565
9.8
0.386
50.0
1.969
44.5
1.752
ABBMS
F80 Style Pin Contacts
47
ABBMS
Contact Size
AWG (Metric) Part Number ØA ØB ØC ØD Conductor CSA
mm2L
16S ABB 16S KSK F80 3.2
0.126 -2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
26.6
1.047
16/20 ABB 16/20 KSK F80 3.2
0.126 -2.65
0.104
1.10
0.049
0.6
0.024
36.5
1.437
16 ABB 16 KSK F80 3.2
0.126 -2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
36.5
1.437
12/20 ABB 12/20 KSK F80 4.8
0.189 -2.65
0.104
1.10
0.049
0.6
0.024
37.5
1.476
12/16 ABB 12/16 KSK F80 4.8
0.189 -2.75
0.108
1.75
0.069
1.0/1.5
0.039/0.059
37.5
1.476
12 ABB 12 KSK F80 4.8
0.189 -3.8
0.150
2.5
0.098
2.5
0.098
37.5
1.476
12/10 ABB 12/10 KSK F80 4.8
0.189 -4.0
0.157
2.7
0.106
4.0
0.157
37.5
1.476
8/10 ABB 8/10 KSK F80 7.8
0.307
6.5
0.256
5.2
0.204
2.9
0.114
4.0
0.157
40.7
1.602
(100/60) ABB 100/60 KSK F80 7.8
0.307
6.5
0.256
5.5
0.217
3.4
0.134
6.0
0.236
40.7
1.602
(100) ABB 100 KSK F80 7.8
0.307
6.5
0.256
7.0
0.276
4.4
0.173
10.0
0.394
40.7
1.602
(160) ABB 160 KSK F80 11.1
0.437
8.6
0.339
9.45
0.372
5.7
0.224
16.0
0.630
41.25
1.624
(500/160) ABB 500/160 KSK F80 15.1
0.594
13.2
0.52
9.45
0.372
5.7
0.224
16.0
0.630
44.5
1.752
(500/250) ABB 500/250 KSK F80 15.1
0.594
13.2
0.52
10.0
0.394
7.0
0.276
25.0
0.984
44.5
1.752
(500/350) ABB 500/350 KSK F80 15.1
0.594
13.2
0.52
14.35
0.565
9.0
0.354
35.0
1.378
44.5
1.752
(500) ABB 500 KSK F80 15.1
0.594
13.2
0.52
14.35
0.565
9.8
0.386
50.0
1.969
44.5
1.752
ABBMS
F80 Style Socket Contacts
48
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ABBMS
VG 95234 Style Crimp Contacts
Low Insertion Force Socket
49
ABBMS
ABBMS
Crimp Bucket Adaptors, Dummy Contacts &
Grommet Filler Plugs
50
www.ttabconnectors.com
ABBMS
Tooling for Crimp Contacts
51
ABBMS
Global Presence
The world’s demand for electronics is increasing as new technologies, with a higher dependence on com-
plex components, are being adopted by a broader customer base. This growth provides TT electronics an
assured future as we focus on efforts to deliver excellence in customer service and quality products to these
markets. From our strong UK base, the company has achieved truly global reach. We have established
technical and manufacturing facilities in strategic countries maintaining the successful formula of close
liaison with our customers in all major overseas markets.
In addition, through strategic relationships with Original Equipment Manufacturers around the world, we
are now in the enviable position where we gain double benefit - from growth in their markets and from the
increase in the electronic content of end products.
Information on TT electronics companies can be found by contacting:-
Head Office:
TT electronics plc
Clive House
12 - 18 Queens Road
Weybridge
Surrey
KT13 9XB
UK
Tel: +44 (0) 1932 841310
Fax: +44 (0) 1932 836450
Email: info@ttelectronics.com
Web: www.ttelectronics.com
