Electrical Connectors Mil-C-5015 Types ABBMS VG 95234 Connector Series A Subsidiary of TT electronics plc www.ttabconnectors.com AB Connectors Company Profile Operating from the principal site in South Wales, U.K., AB Connectors Limited, a subsidiary of TT electronics plc., is one of the recognised market leaders in design, test and manufacture of harsh environment interconnection systems, bespoke harness assemblies and equipment sub-units. With a satellite assembly facility in North Carolina, USA, and a coordinated global sales and distribution network, AB Connectors Ltd. offers an unrivalled service to both engineers and buyers alike. Through a commitment to a structured new product introduction process, AB Connectors is continuing investment in research and development of new materials and processes, surface treatments and the very latest manufacturing technology and techniques to ensure the products meet the most exacting standards encountered in the modern Military, Mass Transportation and Industrial market places. Quality system approvals include BS/EN/ISO 9001 along with product approvals to BS9000, IECQ and CECC. As a result of these qualifications, AB Connectors have been awarded several major customer approvals and accreditations. AB Connectors total commitment to providing customers with high levels of service, cost effectiveness, quality and innovation solutions in interconnection products, make it the ideal first choice supply partner. 2 ABBMS ABBMS Bayonet Connector Contents Technical Information The ABBMS Bayonet Connector series is based on the MS series of connectors which conform to American Mil-C-5015 specification. Originally developed for aerospace applications, the connectors are now used extensively throughout the mass transportation, military fighting vehicle, commercial and general industrial markets. ABBMS Bayonet Connectors are interchangeable with all corresponding MS types and feature identical panel mounting dimensions and contact arrangements. Positive coupling is indicated by an audible `snap' and visually by the alignment of three coloured spots on the receptacle shell and the coupling nut of the free plug connector. Protection against dust and water ingress is achieved by using a dynamic sealing under the coupling nut and by using an individual wire seal grommet in the connector back shell assembly. A wavy washer assembly, also situated in the coupling nut and a comprehensive range of back shells and accessories, ensure excellent shell-to-shell continuity and shielding characteristics between mated connectors. Product approvals include British Standard 9522 F0032 and German standard VG95234. The connectors are also designed to meet the requirement of railway specifications TDE 77/R/42 and RSE/STD/024. ABBMS Bayonet Connectors are supplied with aluminium parts plated with cadmium free finishes and with a choice of passivation. Standard Contact Arrangements F80 Contact Arrangements 4 5-8 9 Selection Chart 10 Alternative Insert Orientations 11 Connector & Accessories Compatibility 12 Part Number Explanation 13 - 14 Calculating Overall Lengths of Connectors with Accessories 15 Explanations 16 Bulkhead Receptacle 17 Square Flange Receptacles 18 - 21 Cable Mounting Receptacle 22 Arctic Grip Coupling Nut 23 Fine Knurl Coupling Nut 24 Plug - Rubberised Coupling Nut 25 Protective Caps 26 Grommet Nut & Cable Clamp Assembly 27 Grommet Nut 28 Heatshrink Adaptor 29 Solid Heatshrink Adaptor 30 RFI Shielded Adaptor 31 Screened Cable Adaptor 32 Armoured Cable Adaptor 33 Conduit Cable Adaptor 34 Multicore Cable Clamp 35 Cable Clamp 36 Cable Clamp (locking) 37 Outlets 38 - 40 Stowage Receptacle 41 Wire Seal Grommet & Bushing 42 Panel Sealing Gaskets 43 Contacts 44 - 45 F80 Contacts 46 - 47 VG95234 Contacts 48 Crimp Bucket Adaptors, Dummy Contacts & Grommet Filler Plugs 49 Tooling for Crimp Contacts 50 3 www.ttabconnectors.com ABBMS Technical Information 4 ABBMS ABBMS Standard Contact Arrangements 5 www.ttabconnectors.com ABBMS Standard Contact Arrangements 6 ABBMS ABBMS Standard Contact Arrangements 7 www.ttabconnectors.com ABBMS Standard Contact Arrangements 8 ABBMS ABBMS F80 Contact Arrangements 9 www.ttabconnectors.com ABBMS Selection Chart 10 ABBMS ABBMS Alternative Insert Orientations 11 www.ttabconnectors.com ABBMS Connector and Accessories Compatibility 12 ABBMS ABBMS Part Number Explanation 13 www.ttabconnectors.com ABBMS Part Number Explanation - Accessory Types 14 ABBMS ABBMS Calculating Overall Lengths of Connector with Accessories 15 www.ttabconnectors.com ABBMS Explanations ABB MS Bayonet connectors cross reference table 16 ABBMS ABBMS Bulkhead Receptacle Styles: ABB07/ABB07...M6, ABCIR07/ABCIR07...M6, BS Styles: C2507/C2508 VG Styles: C2/C1 17 www.ttabconnectors.com ABBMS Square Flange Receptacle - Front Mounting (without accessory thread). Styles: ABB00A/ABB00A...M6 ABCIR00A/ABCIR00A...M6, VG Style: A 18 ABBMS ABBMS Square Flange Receptacle - Front Mounting (with accessory thread). Styles: ABB00T/ABB00T...M6, BS Styles: C2503/C2504 ABCIR00T/ABCIR00T...M6 19 www.ttabconnectors.com ABBMS Square Flange Receptacle - Rear Mounting (without accessory thread). Styles: ABB03A/ABB03A...M6 BS Styles: C2758/C2759 ABCIR03A/ABCIR03A...M6 VG Style: B2/B1 20 ABBMS ABBMS Square Flange Receptacle - Rear Mounting (with accessory thread). Styles: ABB03T/ABB03T...M6 ABCIR03T/ABCIR03T...M6 21 www.ttabconnectors.com ABBMS Cable Mounted Receptacle Style: ABB01T ABCIR01T 22 BS Style: C2509 ABBMS ABBMS Arctic Grip Coupling Nut Styles: ABB06T/ABBNS06T BS Styles: C2502/C2501 23 www.ttabconnectors.com ABBMS Fine Knurl Coupling Nut Styles: ABBE06T/ABBSES06T ABCIR06T/ABBCIRSE06T 24 BS Styles: C2528/C2529 ABBMS ABBMS Plug Rubberised Coupling Nut Styles: ABBCIRP06RT 25 www.ttabconnectors.com ABBMS Protective Caps Styles: ABB- -XPCA/ABBE- -XPCA/K/ABB- -EPCA/K BS Styles: A2400/2401 26 ABBMS ABBMS ABBMS Grommet Nut - Accessory Type `EV' Style: ABB- -**-**-EV BS Style: A2344 Cable Clamp Assembly - Accessory Type E/C (5MS locking) Style: SB-**-**-CCA. BS Style: A2345 27 www.ttabconnectors.com ABBMS Grommet Nut - Accessory Type `E' Styles: ABB-**-**-E BS Style: A2344 28 ABBMS ABBMS Heatshrink Adaptor - Accessory Type G Style: ABB-**-**-HSA BS Style: A2525 29 www.ttabconnectors.com ABBMS Solid Heatshrink Adaptor - Accessory Type GS Style: ABB-**-**-HSAS 30 ABBMS ABBMS RFI Shielded Adaptor - Accessory Type GM Style: ABB-**-**-LHSA 31 www.ttabconnectors.com ABBMS Screened Cable Adaptor - Accessory Type M Style: ABB-**-**-SCA BS Style: A2526 32 ABBMS ABBMS Armoured Cable Adaptor - Accessory Type H Style: ABB-**-**-ACA BS Style: A2524 33 www.ttabconnectors.com ABBMS Conduit Cable Adaptor - Accessory Type R Style: ABB-**-**-CCA 34 ABBMS ABBMS Multicore Cable Clamp - Accessory Type E/MC Style: SB-**-**-MCA BS Style: A2346 35 www.ttabconnectors.com ABBMS Cable Clamp - Accessory Type D Style: ABB-**-**-OCN BS Style: A2527 36 ABBMS ABBMS Cable Clamp (locking) - Accessory Type H/C Style: ABB-**-**-HC BS Style: A2760 37 www.ttabconnectors.com ABBMS 90 Angled Outlets - Accessory Type FT/F Styles: ABB-**-**-FT/ABB-**-**-F BS Styles: A2522/A2523 38 ABBMS ABBMS 90 Outlet RFI Shielded - Accessory Type FM Style: ABB-**-**-FM 39 www.ttabconnectors.com ABBMS 90 Angled Outlets - Accessory Type E/AT, E/A, E/AC (5MS locking) Styles: SB-**-**-SE/SB-**-**SEG/SB-**-**SEC BS Styles: A2348/A2357/A2358 40 ABBMS ABBMS Stowage Receptacle Style: ABB-**-**-SX BS Style: A2541 41 www.ttabconnectors.com ABBMS Wire Seal Grommets & Bushing 42 ABBMS ABBMS Panel Sealing Gaskets ABBMS Panel Sealing Gaskets RFI Conductive Screening 43 www.ttabconnectors.com ABBMS VG 95234 Style Crimp Contacts Pin 44 ABBMS ABBMS VG 95234 Style Crimp Contacts Socket 45 www.ttabconnectors.com ABBMS F80 Style Pin Contacts 46 Contact Size AWG (Metric) Part Number OA OB OC Conductor CSA mm2 L 16S ABB 6S KPK F80 3.2 0.126 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 26.6 1.047 16/20 ABB 16/20 KPK F80 3.2 0.126 2.65 0.104 1.10 0.043 0.6 0.024 31.75 1.25 16 ABB 16 KPK F80 3.2 0.126 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 31.75 1.25 12/20 ABB 12/20 KPK F80 4.8 0.189 2.65 0.104 1.10 0.043 0.6 0.024 37.5 1.476 12/16 ABB 12/16 KPK F80 4.8 0.189 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 37.5 1.476 12 ABB 12 KPK F80 4.8 0.189 3.8 0.150 2.5 0.098 2.5 0.098 37.5 1.476 12/10 ABB 12/10 KPK F80 4.8 0.189 4.0 0.157 2.7 0.105 4.0 0.157 37.5 1.476 8/10 ABB 8/10 KPK F80 7.8 0.307 5.2 0.205 2.9 0.114 4.0 0.157 40.7 1.602 (100/60) ABB 100/60 KPK F80 7.8 0.307 5.5 0.217 3.4 0.134 6.0 0.236 40.7 1.602 (100) ABB 100 KPK F80 7.8 0.307 7.0 0.276 4.4 0.173 10.0 0.394 40.7 1.602 (160) ABB 160 KPK F80 11.0 0.433 9.45 0.372 5.7 0.224 16.0 0.630 41.25 1.624 (500/160) ABB 500/160 KPK F80 15.0 0.591 9.45 0.372 5.7 0.224 16.0 0.630 44.5 1.752 (500/250) ABB 500/250 KPK F80 15.0 0.591 10.0 0.394 7.0 0.276 25.0 0.984 44.5 1.752 (500/350) ABB 500/350 KPK F80 15.0 0.591 14.35 0.565 9.0 0.354 35.0 1.378 44.5 1.752 (500) ABB 500 KPK F80 15.0 0.591 14.35 0.565 9.8 0.386 50.0 1.969 44.5 1.752 ABBMS ABBMS F80 Style Socket Contacts Contact Size AWG (Metric) Part Number OA OB OC OD Conductor CSA mm2 L 16S ABB 16S KSK F80 3.2 0.126 - 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 26.6 1.047 16/20 ABB 16/20 KSK F80 3.2 0.126 - 2.65 0.104 1.10 0.049 0.6 0.024 36.5 1.437 16 ABB 16 KSK F80 3.2 0.126 - 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 36.5 1.437 12/20 ABB 12/20 KSK F80 4.8 0.189 - 2.65 0.104 1.10 0.049 0.6 0.024 37.5 1.476 12/16 ABB 12/16 KSK F80 4.8 0.189 - 2.75 0.108 1.75 0.069 1.0/1.5 0.039/0.059 37.5 1.476 12 ABB 12 KSK F80 4.8 0.189 - 3.8 0.150 2.5 0.098 2.5 0.098 37.5 1.476 12/10 ABB 12/10 KSK F80 4.8 0.189 - 4.0 0.157 2.7 0.106 4.0 0.157 37.5 1.476 8/10 ABB 8/10 KSK F80 7.8 0.307 6.5 0.256 5.2 0.204 2.9 0.114 4.0 0.157 40.7 1.602 (100/60) ABB 100/60 KSK F80 7.8 0.307 6.5 0.256 5.5 0.217 3.4 0.134 6.0 0.236 40.7 1.602 (100) ABB 100 KSK F80 7.8 0.307 6.5 0.256 7.0 0.276 4.4 0.173 10.0 0.394 40.7 1.602 (160) ABB 160 KSK F80 11.1 0.437 8.6 0.339 9.45 0.372 5.7 0.224 16.0 0.630 41.25 1.624 (500/160) ABB 500/160 KSK F80 15.1 0.594 13.2 0.52 9.45 0.372 5.7 0.224 16.0 0.630 44.5 1.752 (500/250) ABB 500/250 KSK F80 15.1 0.594 13.2 0.52 10.0 0.394 7.0 0.276 25.0 0.984 44.5 1.752 (500/350) ABB 500/350 KSK F80 15.1 0.594 13.2 0.52 14.35 0.565 9.0 0.354 35.0 1.378 44.5 1.752 (500) ABB 500 KSK F80 15.1 0.594 13.2 0.52 14.35 0.565 9.8 0.386 50.0 1.969 44.5 1.752 47 www.ttabconnectors.com ABBMS VG 95234 Style Crimp Contacts Low Insertion Force Socket 48 ABBMS ABBMS Crimp Bucket Adaptors, Dummy Contacts & Grommet Filler Plugs 49 www.ttabconnectors.com ABBMS Tooling for Crimp Contacts 50 ABBMS Global Presence The world's demand for electronics is increasing as new technologies, with a higher dependence on complex components, are being adopted by a broader customer base. This growth provides TT electronics an assured future as we focus on efforts to deliver excellence in customer service and quality products to these markets. From our strong UK base, the company has achieved truly global reach. We have established technical and manufacturing facilities in strategic countries maintaining the successful formula of close liaison with our customers in all major overseas markets. In addition, through strategic relationships with Original Equipment Manufacturers around the world, we are now in the enviable position where we gain double benefit - from growth in their markets and from the increase in the electronic content of end products. Information on TT electronics companies can be found by contacting:Head Office: TT electronics plc Clive House 12 - 18 Queens Road Weybridge Surrey KT13 9XB UK Tel: +44 (0) 1932 841310 Fax: +44 (0) 1932 836450 Email: info@ttelectronics.com Web: www.ttelectronics.com 51