HIAH2100RH - Hi-Tech Resistors Pvt. Ltd.

HIA

SERIES

PRECISION POWER

Silicone Coated Wire Wound Resistors

Industrial / Professional Applications

WIRE WOUND RESISTORS

SILICONE COATED TYPE

Alloy Resistance Wire, wound to

Specific Parameters On High

Thermal Conductivity Ceramic Core

All Welded Cap

And Lead Assembly

Flame Retardant

Thermocoat

For non-inductive types and for

resistance values < 1R0 + 0.8mm

allowed.

Coating overflow on each lead not

to exceed half of ‘D’.

For resistance values less than R10

and tolerance less than +2% please

measure resistance over centered

length LM.

Low inductance Aryton - Perry

winding type resistors are

available in this series. For non-

inductive types reduce maximum

resistance values shown to 50% and

the continuous working voltage to

70% (Please refer to note (1) of

ordering information for placing

orders).

Resistors for use under pulse

conditions as per IEC - 61000 - 4 - 5

available. For further information

please refer to

In case a tailor-made pulse resistor

is required, please refer to

and provide data accordingly .

NON INDUCTIVE RESISTORS

PULSE TYPE RESISTORS

“Understanding

pulse & over load capability of wire

wound resistors”.

"Questionnaire of data required"

Flame retardant coating.

0.5 W to 15 W.

Tolerances as close as 0.25%

R 01 to 100 K +

TCR as low as 20ppm / °C available depending

on application and resistance value.

Special types available for pulse applications-IEC 61000-4-5.

APPLICABLE STANDARDS

ML- R 26 Char. U, EIA-RS-155-B Char. G, JIS-C 6401 Char. G, IEC - Pub 266 and Pub 266 A / Type 2D / 2F.

PHYSICAL CONFIGURATION

φd

φD

H-0.5 0.5W 7.0 4.0 38 0.8 30 R01 1K2 0.55

H-2 2W 11.5 4.5 38 0.8 35 R01 5K6 0.8

D-2 2W (70 C) 14.0 5.5 38 0.8 35 R01 10K 1.1

H-3A 3W 12.5 5.5 38 0.8 35 R01 10K 1.1

H-3 3W 15.5 6.0 38 0.8 35 R01 12K 1.2

H-4 4W 16.0 6.0 38 0.8 40 R01 12K 1.3

H-5A 5W 19.5 6.5 38 0.8 40 R01 20K 2.0

D-5 5W (70 C) 22.5 7.5 38 0.8 45 R01 20K 3.1

H-5 5W 25.0 8.5 38 0.8 45 R01 39K 3.3

H-7 7W 39.0 8.5 38 0.8 60 R01 70K 5.4

H-10 10W 54.0 8.5 38 0.8 75 R01 100K 6.3

H-15 15W 45.0 10.0 38 1.0 65 R01 100K 5.9

D-0.5

H-1 1W 9.5 4.0 38 0.8 30 R01 3K5 0.6

H-7A 7W 32.5 9.5 38 0.8 55 R01 68K 5.0

H-10A 10W 45.0 9.5 38 0.8 65 R01 100K 5.7

HTR

TYPE POWER

RATING

at 40°C

(Ambient)

DIMENSIONS (mm) RESISTANCE

RANGE

min max

TYPICAL

WT.

PER PC

(gms)

(max) l

+1.5 d

+0.05

+0.5 LM

WIRE WOUND RESISTORS

SILICONE COATED TYPE

HIA

PRE-FORMED LEADS - The resistor terminations can be bent and cut as per requirements for quick PCB

mounting. Please send detailed drawings of specific type of preforming required. Depending on application

the resistor leads may be tin plated Copper Weld instead of tin plated copper .

TAPING - Types H-0.5, D-0.5, H-1, H-2, H-3, H-3A, H-4, H-5A & H-5 can be supplied in taped form. Please refer

to on request. tape/ammo pack specifications. T ape/Reel

Voltage rating

The resistors shall have a rated DC, continuous

working voltage or an approximate sine-wave root

mean square (rms) working voltage at commercial

line frequency corresponding to the power rating as

determined by the following formula

E = PR

where,

E = rated DC or rms continuous working voltage.

P = Power rating in watts.

R = Nominal resistance in ohms.

Rated ambient temperature - 40°C

Full power dissipation at upto 40°C and linearly

derated down to zero dissipation at 275°C. [See

derating curve]

Resistor temperature rise as a function of applied

power

[see graph displayed below]

Resistance tolerances available

+10% [K], +5% [J], +3% [H] +2% [G], +1% [F], +0.5%

[D], +0.25% [C] [T est method no. 303 of MIL 202 F]

ELECTRICAL DATA/CHARACTERISTICS

DERATING CURVE

100%

83.5%

50%

Rated Dissipation [%]

40 70 100 200 275

Ambient Temperature [ C]

ENVIRONMENTAL SPECIFICA TIONS

T emperature Co-efficient

+120 ppm/ °C for < R10; +90 ppm/ °C for < 1R0; +60ppm/ °C for < 100R;

+100ppm/ °C or +30ppm/ °C for >100R depending on wire selected. [T est method no. 304 of MIL 202 F]

Moisture resistance Load life

Max. ∆R+[3% + R05]. Max. ∆R+[3.5% + R05].

No mechanical damage. No mechanical damage.

[T est method no. 106 E of MIL 202 F] [T est method no. 108 A of MIL 202 F]

Note : The temperature rise graph is indicative of general behaviour and is given for the guidance of designers.

However if the data required is critical please refer to the factory as the curve could vary depending on

power rating and resistance value.

Dielectric withstanding voltage

Max. ∆R+(1%+R05). No flashover, mechanical

damage, arcing or insulation breakdown.

[T est method no. 301 of MIL 202 F]

Insulation resistance

> 1000 M (dry) > 100 M (wet)

[T est method no. 302 of MIL 202 F]

Short time overload

Max. ∆R+(2%+R05). No arcing, burning or charring.

[Test method - 5 secs at 5 times rated power for 3

watts and smaller; 5 secs at 10 times rated power

for 4 watts and larger]

10 20 30 40 50 60 70 80 90 100

Percentage of nominal power

at an ambient temperature of 25°C

Temperature rise [ C]

275°

200°

°C

100°

Temperature rise curve

WIRE WOUND RESISTORS

SILICONE COATED TYPE

HIA

MECHANICAL SPECIFICATIONS

Pull test Solderability

No mechanical damage Continuous and satisfactory

[Force supplied from 2 to 4.5 Kgs depending on size] [Test method no. 208 F of MIL 202 F]

TYPICAL APPLICATIONS

The usage of HIA series resistors will expand circuit design limits significantly because they have precision

resistor characteristics with low TC and are able to carry load at high ambient temperatures.

HIA series can effectively be used in all industrial, electrical, electronic and telecommunication equipment

where large power dissipation is required (e.g. when used as a voltage divider or bleeder resistor in DC power

supplies or for series dropping). They are generally satisfactory for use at frequencies upto 50 KHz.

HIA series when wound by the Aryton-Perry method can be used effectively for high frequency applications

where fast rise time and minimum phase shift AC characteristics are necessary.

Note : (1) In case non inductive type is required please prefix HTR TYPE with 'N' eg : NH - 2

(2) Type H5, H7, H7A, H10 and H10A can be supplied with lead diameter of 1.0 mm. Please specify to

avoid confusion.

(3) In case Pulse type is required please suffix HTR T ype with ‘I’ eg. H3I

The Words - “Applicable standards” do not necessarily signify certification to that standard, however the tests

mentioned are carried out on the broad based guidelines set out in these standards.

TOLERANCE

RESISTANCE VALUE

HTR TYPE

SERIES

HIA 100R JH2

ORDERING INFORMATION