MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE A B G G G M U L N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO T - DIA. (4 TYP.) N 123 45 C2E1 E2 C1 D C P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO 1234 5 P P S S S S Q - DIA. (2 TYP.) R - M5 THD. (3 TYP.) H 0.64 MM SQ. PIN (10 TYP.) J K E Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. F N C1 VP1 VCC FPO SPR CP1 VPC TEMP Features: u Complete Output Power Circuit FO OUT1 SR OUT2 IN SENS GND SINK VCC FNO SNR CN1 VNC u Gate Drive Circuit u Protection Logic C2E1 VN1 TEMP - Short Circuit - Over Current - Over Temperature - Under Voltage FO OUT1 SR OUT2 IN SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33 110.0 L 0.47 12.0 B 3.660.010 93.00.25 M 0.33 8.5 C 1.77 45.0 N 0.28 7.0 D 1.34 34.0 P 0.230 5.84 E Q 0.22 Dia. Dia. 5.5 F 1.14 +0.04/-0.02 29.0 +1/-0.5 1.02 26.0 R M5 Metric M5 G 0.98 25.0 S 0.100 H 0.702 17.84 T 0.08 Dia. Dia. 2.0 J 0.55 14.0 U 0.08 2.0 K 0.51 13.0 2.54 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100DSA120 is a 1200V, 100 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 100 120 Sep.1998 http://store.iiic.cc/ MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Ratings Symbol PM100DSA120 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Power Device Junction Temperature Mounting Torque, M5 Mounting Screws -- 2.5~3.5 N*m Mounting Torque, M5 Main Terminal Screws -- 2.5~3.5 N*m Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) -- 340 Grams VCC(prot.) 800 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminal) IFO 20 mA VCES 1200 Volts IC 100 Amperes Peak Collector Current, (Tc = 25C) ICP 200 Amperes Supply Voltage (Applied between C1 - E2) VCC 900 Volts VCC(surge) 1000 Volts PC 595 Watts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (Tc = 25C) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation Sep.1998 http://store.iiic.cc/ MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 145 230 -- Amperes Short Circuit Trip Level Inverter Part SC -20C T 125C, VD = 15V 200 340 -- Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V -- 5 -- s OT Trip Level 100 110 120 C OTr Reset Level 85 95 105 C UV Trip Level 11.5 12.0 12.5 Volts UVr Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC -- 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC -- 19 26 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms -20C Tj 125C, Rin = 6.8 k (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage VSXR Sep.1998 http://store.iiic.cc/ MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25C -- VCE = VCEX, Tj = 125C -- -- 1 mA -- 10 mA IGBT Inverter Sector Collector Cutoff Current Emitter-Collector Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 100A, VD = 15V, VCIN = 5V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A -- 2.3 3.2 Volts VD = 15V, VCIN = 0V, IC = 100A, -- 2.1 2.9 Volts Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 s trr VD = 15V, VCIN = 0 5V -- 0.2 0.4 s tC(on) VCC = 600V, IC = 100A -- 0.4 1.0 s toff Tj = 125C -- 2.5 3.5 s -- 0.6 1.1 s ton tC(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.21 C/Watt Rth(j-c)F Each FWDi -- -- 0.35 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.060 C/Watt Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between VP1-VPC, VN1-VNC 15 1.5 Volts Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM Input Frequency fPWM Using Application Circuit 4.0 ~ VSXR Volts 5 ~ 20 kHz Minimum Dead Time tdead Input Signal 3.5 s Sep.1998 http://store.iiic.cc/ MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE 120 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 2 1 COLLECTOR CURRENT, IC, (AMPERES) 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 2 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 0 0 40 80 100 13 80 60 40 20 12 14 16 18 20 0 1 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 100 ton VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-1 101 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (s) toff SWITCHING TIMES, tc(on), tc(off), (s) 102 102 Irr trr 10-1 101 VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 103 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 102 120 120 OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 5V Tj = 25oC Tj = 125oC 101 100 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) SWITCHING TIMES, ton, toff, (s) 3 SUPPLY VOLTAGE, VD, (VOLTS) VCC = 600V VD = 15V COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 2 COLLECTOR CURRENT, IC, (AMPERES) 101 110 100 90 80 0 0 15 VD = 17V 0 0 120 Tj = 25oC VCIN = 0V 0.5 1.0 1.5 2.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 SATURATION VOLTAGE VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 110 100 90 80 VD = 15V 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.1998 http://store.iiic.cc/ MITSUBISHI INTELLIGENT POWER MODULES PM100DSA120 FLAT-BASE TYPE INSULATED PACKAGE UVt UVr VD = 15V 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth( j-c), (NORMALIZED VALUE) 15 120 80 60 13 12 11 40 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 JUNCTION TEMPERATURE, Tj, (oC) -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth( j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.1998 http://store.iiic.cc/