CRD300DA12E-XM3 300 kW High Performance Three Phase Reference Design with Three CAB450M12XM3 1200 V, 450 A SiC Half Bridge Modules + Three CGD12HBXMP Gate Drivers Technical Features Package * Optimized for Cree's All-SiC, Low Inductance, Conduction Optimized XM3 Power Module * Complete Stackup, including: Modules, Cooling, Bussing, Gate Drivers, Voltage / Current Sensors, and Controller * High-Frequency, Ultra-Fast Switching Operation with Ultra-Low Loss, Low Parasitic Bussing System Benefits * * * * * Enables Compact, Lightweight Systems Increased Power Density High Efficiency Operation Reduced Thermal Requirements Reduced System Cost Applications * * * * * * * * * High Power Density New Product Development High Frequency Converter Applications Vehicle Traction Inverters Active Front Ends Uninterruptible Power Supplies Industrial Motor Drives Energy Storage Grid-Tied Distributed Generation: Solar and Wind Smart-Grid / Flexible AC Transmission Systems Maximum Ratings (TC = 25 C unless otherwise specified) Symbol VDSmax VDC IDC 1 Parameter Value Maximum Drain-Source Voltage 1200 DC Bus Voltage, Maximum 900 DC Bus Voltage, Recommended 800 DC Bus Current Ripple, Maximum 300 Unit Test Conditions V A TA = 30 C at 10 kHz (Set by capacitor rating) Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Electrical System Ratings (TC = 25C unless otherwise specified) Symbol Parameter Min. Typ. AC Output Phase Current (RMS) 360 fSW Switching Frequency 20 fout Fundamental Output Frequency CDC DC Bus Capacitor Bank Capacity 300 LDC DC Bus Capacitor Bank ESL RDC L I(rms) Max. Unit A Test Conditions VAC, out = 480 Vrms WEG coolant, 50% blend, 12 L/ min., fsw = 10 kHz, VDC = 800 V, fout = 300 Hz, DPF = 1.0, Tcoolant = 25 C, Ta = 25 C 80 kHz Based on gate drive power 550 Hz Controller limited 10 kHz 3.5 F nH DC Bus Capacitor Bank ESR 0.4 m 10 kHz DC Bus Stray Inductance 1.8 nH Environmental Ratings Symbol Parameter Min. Typ. Max. Ta Ambient Temperature 25 40 Tcoolant Coolant Temperature 25 90 Tstg Storage Temperature -40 Unit Test Conditions Higher ambient temperature possible with power derating. C Switching frequency and phase current must be selected as to not exceed TJ,Max. 2000 m Without voltage derating Max. Unit 85 Installation Altitude Thermal & Mechanical Characteristics Symbol Parameter Min. Typ. A Area 812 cm2 W Weight 6.2 kg V Volume 9.3 L P Coolant Operating Pressure p Pressure Drop 5 200 bar mbar 12 L/min, Tcoolant = 25C 11.0 Mounting Torque 2 Test Conditions AC & DC Terminals, M10 bolts 2.0 4.0 5.0 2.0 3.0 4.0 N-m Module Power Terminals M5 Bolts Module Baseplate M4 Bolts Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Input Connector Information Pin Number Parameter 1 VDC 2 Common 3 HS-P (*) 4 HS-N (*) 5 LS-P (*) 6 LS-N (*) 7 FAULT- P (*) 8 FAULT- N (*) 9 RTD-P (*) 10 RTD-N (*) 11 PS-Dis 12 Common 13 PWM-EN 14 15 16 Common Reset Common Description Power supply input pin (+12 V Nominal Input) Common Positive line of 5 V differential high-side PWM signal pair. Terminated Into 120 . Negative line of 5 V differential high-side PWM signal pair. Terminated into 120 . Positive line of 5 V differential low-side PWM signal pair. Terminated into 120 . Negative line of 5 V differential low-side PWM signal pair. Terminated into 120 . Positive line of 5 V differential fault condition signal pair. Drive strength 20 mA. A low state on FAULT indicates when a desaturation fault has occurred. The presence of a fault precludes the gate drive output from going high. Negative line of 5 V differential fault condition signal pair. Drive strength 20 mA. Positive line of 5 V temperature dependent resistor output signal pair. Drive strength 20 mA. Temperature measurement is encoded via frequency. Negative line of 5 V temperature dependent resistor output signal pair. Drive strength 20mA. Temperature measurement is encoded via frequency. Pull down to disable power supply. Pull up or leave floating to enable. Gate and source are connected with 10 k when disabled. Common Pull down to disable PWM input logic. Pull up or leave floating to enable. Gate driver output will be held low through turn-off gate resistor if power supplies are enabled. Common When a fault exists, bring this pin high to clear the fault. Common * Inputs 3 - 10 are differential pairs. 3 Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Performance References * For information on the integrated modules, please reference the CAB450M12XM3 datasheet. * For information on the integrated gate drivers, please reference the CGD12HBXMP datasheet. * For higher ambient temperatures, the DC-Link voltage and DC-Link current must be de-rated according to the included DC-Link capacitor ratings. Please refer to the 1100 V / 100 F CX1001100d51KF6 datasheet provided by Fischer & TauscheTM for more detailed information. * The included cold plate is a Wieland(c) MicroCool(R) CP3012-XM3. In order to calculate the thermal resistance (C/W) and pressure drop (bar) versus flow rate (liters/min.), please refer to the CP3012-XM3 datasheet provided by Wieland for more detailed information. * The included current sensor board uses the LEMTM LF 510-S, please refer to the product datasheet provided by LEMTM for more detailed information. Controller Connections Controller input power supply input utilizes a CUI, PJ-102AH barrel jack connector. Pin Number Name Type Center Sleeve +12V Ground PWR - Description +12V Input Power Controller Ground Isolated CAN port utilizes a NorComp, 182-009-113R181 male DE-9 connector. 4 Pin Number Name Type Description 1 NC - 2 CANA-L I/O 3 GND-1 - Isolated Ground 4 NC - NO CONNECT 5 GND-1 - Isolated Ground 6 NC - NO CONNECT 7 CANA-H I/O 8 NC - 9 +5V-ISO PWR NO CONNECT Isolated CAN Port A Low Isolated CAN Port A High NO CONNECT Isolated +5V Power Supply Output Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Auxiliary controller connector utilizes 3M, 10226-55G3PC connector. 5 Pin Number Name Type Description 1 CANBL I/O Non-isolated CAN port B Low 2 CANBH I/O Non-isolated CAN port B High 3 GND - Controller Ground 4 GND - Controller Ground 5 GND - Controller Ground 6 IEXT-m I External Current Sensor Signal 7 -15V PWR External Current Sensor Power -15V 8 +15V PWR External Current Sensor Power +15V 9 GND - 10 +3V3 PWR 11 GND - 12 +5V PWR 13 GND PWR 14 QEA_A I 15 GND - 16 QEA_B I 17 GND - 18 QEA_I I 19 GND - 20 +5V PWR 21 GND - Controller Ground +3.3V Power Supply Output Controller Ground +5V Power Supply Output Controller Ground Quadrature Encoder Port A Input A Controller Ground Quadrature Encoder Port A Input B Controller Ground Quadrature Encoder Port A Input I Controller Ground +5V Power Supply Output Controller Ground Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. The voltage sensor input utilizes a Phoenix Contact, 1719231 connector. Pin Number Name Type Description 1 VA-P I Positive High-Voltage Measurement Input Phase A 2 VA-M I Negative High-Voltage Measurement Input Phase A 3 VB-P I Positive High-Voltage Measurement Input Phase B 4 VB-M I Negative High-Voltage Measurement Input Phase B 5 VC-P I Positive High-Voltage Measurement Input Phase C 6 VC-M I Negative High-Voltage Measurement Input Phase C Performance References Full circuit schematics provided upon delivery of the reference design. 6 Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Package Dimensions 7 Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association. Supporting Links & Tools * CAB450M12XM3: 1200 V, 450 A SiC Half-Bridge Module * CGD12HBXMP: XM3 Evaluation Gate Driver * CGD12HB00D: Differential Transceiver Board for CGD12HBXMP * CRD300DA12E-XM3: 300 kW Inverter Kit for Conduction-Optimized XM3 (CPWR-AN30) * KIT-CRD-CIL12N-XM3: Dynamic Performance Evaluation Board for the XM3 Module (CPWR-AN31) * CPWR-AN28: Module Mounting Application Note * CPWR-AN29: Thermal Interface Material Application Note Important Notes * This Cree-designed reference design hardware for Cree components is meant to be used as an evaluation tool in a lab setting and to be handled and operated by highly qualified technicians or engineers. The hardware is not designed to meet any particular safety standards and the tool is not a production qualified assembly. * Each part that is used in this reference design and Cree's affiliates is provided "as is" without warranty of of non-infringement, merchantability, or fitness for There is no representation that the operation of each is manufactured by an entity other than Cree or one of any kind, including but not limited to any warranty a particular purpose, whether express or implied. such part will be uninterrupted or error free. .......... * This product has not been designed or tested for use in, and is not intended for use in, applications implanted into the human body nor in applications in which failure of the product could lead to death, personal injury or property damage, including but not limited to equipment used in the operation of nuclear facilities, life-support machines, cardiac defibrillators or similar emergency medical equipment, aircraft navigation or communication or control systems, or air traffic control systems. * The SiC MOSFET module switches at speeds beyond what is customarily associated with IGBT-based modules. Therefore, special precautions are required to realize optimal performance. The interconnection between the gate driver and module housing needs to be as short as possible. This will afford optimal switching time and avoid the potential for device oscillation. Also, great care is required to insure minimum inductance between the module and DC link capacitors to avoid excessive VDS overshoot. .......... 8 Rev. A, 2019-06-01 CRD300DA12E-XM3 4600 Silicon Dr., Durham, NC 27703 Copyright (c)2019 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree(R), the Cree logo, Wolfspeed(R), and the Wolfspeed logo are registered trademarks of Cree, Inc. Other trademarks, product, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship or association.