DL SEALED SERIES Features The DL sealed connector series has a mechanism that detects when terminals are not inserted completely. This series consists of 040, 090, and 305 types (040, 090, and 187 types for the hybrid model) classified according to terminal size, covering an extensive array of applications from signal to power circuits. The connector mechanism only allows the retainer to be set when the terminal is completely inserted. These connectors can be directly secured to a bracket on the car body. In addition, an extra clip can be attached to the connector to secure it to the car body. O-01 DL SEALED SERIES 040(1.0 mm)STANDARD A compact sealed connector with TPA(Terminal position assurance )mechanism. Structure Connector seal Housing M Wire seal Connector M Wire seal Terminal M Wire seal Houing F Terminal M Housing M Retainer Terminal F Body fastening clamp mount Retainer Detecting structure for incomplete terminal insertion Terminal F Connector seal Retainer Housing F Connector F Retainer Detection for incomplete terminal insertion Terminal (UNIT: mm) For terminal selection, please contact our sales staff. Cable size (mm2) Material O-02 Surface treatment 0.30.5 Cable size (mm2) Brass Tin-plated Reel (piece) 5000 Thickness (mm) 0.25 Surface treatment Tin-plated 5000 Reel (piece) 24 0.30.5 Heat-resistant copper alloy Material Thickness (mm) 2.2 0.2 2 (Tab thickness : 0.64) 1 F(8100-1466) M(8100-2566) Cable size (mm2) Material Surface treatment 0.30.5 Cable size (mm2) Brass 5000 Thickness (mm) 0.25 (Tab thickness : 0.64) Surface treatment 24 Gold-plated 5000 Reel (piece) Thickness (mm) 1 0.30.5 Heat-resistant copper alloy Material Gold-plated Reel (piece) 17.0 2.2 0.2 M(8100-2616) 2 17.0 F(8100-1501) 040 Cable size (mm2) Material Surface treatment Reel (piece) Thickness (mm) 0.75, 0.851.25 Cable size (mm2) Brass Tin-plated Surface treatment 5000 0.25 (Tab thickness : 0.64) Tin-plated 5000 Reel (piece) 24 0.75, 0.851.25 Heat-resistant copper alloy Material Thickness (mm) Material Surface treatment Cable size (mm2) Brass Thickness (mm) 0.25 Surface treatment Gold-plated 5000 Reel (piece) 24 0.75, 0.851.25 Heat-resistant copper alloy Material Gold-plated 5000 Thickness (mm) 2.2 0.2 2 (Tab thickness : 0.64) 1 M(8100-2615) 17.0 F(8100-1467) 0.75, 0.851.25 Reel (piece) 2 1 M(8100-2567) Cable size (mm2) 2.2 0.2 17.0 F(8100-1502) Surface treatment of gold-plated is available to meet your needs. Thick size is for the time being now. DL SEALED SERIES 040(1.0 mm)STANDARD Wire seals (UNIT: mm) The wire seals are common to M and F. Please use silicon wire seal, when using AEX cable. Cable overall diameter (mm) 4.0 Over than 1.4 mm below 1.8 mm Cable overall diameter (mm) Silicone Material Reddish Brown Color Over than 1.8 mm below 2.2 mm 4.0 Silicone Material Blue Color 040 3.3 S Type Cable overall diameter (mm) Material Color 3.3 7.4 (7165-0547) M Type 7.4 (7165-0548) 4.2 Over than 1.3 mm below 2.2 mm Silicone Reddish Brown 040 5.6 3.2 (7165-0386) Dummy plugs (UNIT: mm) Dummy plugs are common to M and F. Dummy plugs are used to blind unused terminal holes. Material Color 4.0 N.B.R. Black O-03 040 3.3 6.0 (7165-0432) Housing (UNIT: mm) MaterialP.B.T. 3way Ref: Terminal part No. O-02 Ref: Wire seal No. O-03 Ref: Dummy plug No. O-03 Color Gray 22.9 18.75 25.1 F(6189-0734) 4way Ref: Terminal part No. O-02 Ref: Wire seal No. O-03 Ref: Dummy plug No. O-03 Color Dark Gray 28.1 18.7 24.5 F(6189-0551) DL SEALED SERIES 20way Ref: Terminal part No. O-02 Ref: Terminal part No. O-02 Ref: Wire seal No. O-03 Ref: Wire seal No. O-03 Ref: Dummy plug No. O-03 Ref: Dummy plug No. O-03 Color Gray Color Gray Note O-18 Bracket Clamp : TYPE1 33.8 35.5 M(6188-0494) O-04 040(1.0 mm)STANDARD 42.5 29.3 32.6 F(6189-0714) 24 DL SEALED SERIES 040, 187(1.0 mm, 4.8 mm)HYBRID Structure Connector F Connector cover Before mating Connector of equipment side Retainer sliding direction Wire seal 040 Terminal Housing Seal ring Wire seal 187 Terminal After mating Lever Retainer Terminal Ref: 040 Terminal List (Page O-02), 187 Terminal List (Page O-14) Wire seals Ref: 040 Wire seal List (Page O-03) Ref: 187 Wire seal List (Page B-18) The wire seals are common to M and F. Dummy plugs Ref: 040 Dummy plug List (Page O-03), 187 Dummy Plug List (Page O-14) Dummy plugs are common to M and F O-05 DL SEALED SERIES 040, 187(1.0 mm, 4.8 mm)HYBRID Housing (UNIT: mm) MaterialP.B.T. No. of way : ( ) corresponds to 040, 187, in order from left to right. Ref: Terminal part No. 040O-02 187O-14 Ref: Wire seal No. 040O-03 187B-18 Ref: Dummy plug No. 040O-03 81.2 187O-14 Color Left side Cover No. 20way (6911-1927) Right side Cover No. Black (6911-0687) 27.3 164 32 Special shape Cover No. F(6189-6968) (6911-2396) Ref: Terminal part No. 040O-02 187O-14 Ref: Wire seal No. 040O-03 187B-18 Ref: Dummy plug No. 040O-03 81.2 187O-14 Color Left side Cover No. 28way (6911-1927) Right side Cover No. (6911-0687) Gray 27.3 244 32 O-06 Special shape Cover No. (6911-2396) F(6189-6967) DL SEALED SERIES 090(2.3 mm)STANDARD Structure Retainer Connector M Connector F Wire seal Housing M Terminal F Housing F Terminal M Connector seal Wire seal Wire seal Retainer Terminal M Connector seal Wire seal Retainer Terminal F Retainer Housing M Housing F Detecting structure for incomplete terminal insertion Body fastening clamp and Body fastening bracket mount O-07 Detection for incomplete terminal insertion Terminal (UNIT: mm) For terminal selection, please contact our sales staff. Cable size (mm2) Material Surface treatment Reel (piece) Thickness (mm) 0.30.5 Cable size (mm2) 2 Brass Material Tin-plated 26.4 2.3 Tab thickness0.64 Surface treatment Tin-plated Reel (piece) 4000 Thickness (mm) 0.25 M(8230-4472) 090 Heat-resistant 2.4 copper alloy 4000 0.3 0.30.5 3 18 F(8100-1427) S Cable size (mm2) Material Surface treatment Reel (piece) Thickness (mm) 0.30.5 Cable size (mm2) 2 Brass Material Gold-plated Heat-resistant 2.4 copper alloy 4000 0.3 0.30.5 26.4 2.3 Tab thickness0.64 M(1500-0159) Surface treatment Gold-plated Reel (piece) 4000 Thickness (mm) 0.25 3 F(8100-1458) 18 DL SEALED SERIES 0.75, 0.851.25 Cable size (mm2) 0.75, 0.851.25 Cable size (mm2) 2 Brass Material 090(2.3 mm)STANDARD Heat-resistant Material Tin-plated Surface treatment 3500 Reel (piece) 0.3 Thickness (mm) 26.4 2.3 Tab thickness0.64 Tin-plated Surface treatment Reel (piece) 3500 Thickness (mm) 0.25 M(8230-4562) 090 2.4 copper alloy 3 18 F(8100-1429) M 0.75, 0.851.25 Cable size (mm2) 0.75, 0.851.25 Cable size (mm2) 2 Brass Material Heat-resistant Material Gold-plated Surface treatment 0.3 Thickness (mm) 26.4 2.3 Tab thickness0.64 Gold-plated Surface treatment Reel (piece) 3500 Thickness (mm) 0.25 M(1500-0169) Heat-resistant Material Tin-plated Surface treatment 0.3 26.4 2.3 Tab thickness0.64 Tin-plated Surface treatment Reel (piece) 3500 Thickness (mm) 0.25 M(8230-4552) 090 2.4 copper alloy 3500 Reel (piece) Thickness (mm) 18 1.252.0 Cable size (mm2) 2 Brass Material 3 F(8100-1460) 1.252.0 Cable size (mm2) 2.4 copper alloy 3500 Reel (piece) 3 18 F(8100-1428) L 1.252.0 Cable size (mm2) Heat-resistant Material O-08 2.4 copper alloy Gold-plated Surface treatment Reel (piece) 3500 Thickness (mm) 0.25 3 18 F(8100-1459) Wire seals (UNIT: mm) The wire seals are common to M and F. Cable overall diameter (mm) Over than 1.1 mm below 1.5 mm 5 N.B.R. Material Material Red Color Cable overall diameter (mm) Color Over than 1.5 mm below 2.0 mm Blue 6.1 SS Type (7165-0210) Cable overall diameter (mm) Over than 2.0 mm below 2.9 mm Material N.B.R. Color Brown 5 6.1 M Type (7165-0119) 6.1 S Type 090 5 N.B.R. (7165-0118) DL SEALED SERIES 090(2.3 mm)STANDARD Dummy plugs (UNIT: mm) Dummy plugs are common to M and F terminal. Dummy plugs are used to blind unused terminal holes. Material N.B.R. Material Color Brown Color Silicone Green 4.7 090 4.7 6.4 6.4 (7161-9787) (7165-0193) Housing (UNIT: mm) MaterialP.B.T. or Low water absorption Nylon 1way Ref: Terminal part No. O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 Color 16.3 Dark Gray 14 38 Color Dark Gray Note O-18 2way 28 F(6195-0066) Ref: Terminal part No. O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 14.7 Dark Gray 19 16.6 Bracket Clamp : TYPE2 M(6195-0240) Color 21.2 38 Color Dark Gray Note O-18 18.9 21.3 Bracket Clamp : TYPE2 M(6195-0006) 3way O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 14.7 Dark Gray 25 38 Color Dark Gray Note O-18 4way O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 20.1 Dark Gray 20.8 38 Color Dark Gray Note O-18 Bracket Clamp : TYPE2 M(6195-0018) O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. 6way Color O-09 28 24.3 23.1 28 F(6195-0015) 20.1 Dark Gray 25.7 38 M(6195-0024) 27.3 F(6195-0009) Ref: Terminal part No. Ref: Terminal part No. 18.9 Bracket Clamp : TYPE2 M(6195-0012) Color 28 F(6195-0003) Ref: Terminal part No. Color O-09 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Dark Gray Note O-18 Bracket Clamp : TYPE2 24.3 28 F(6195-0021) 28 DL SEALED SERIES 8way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 20.1 Dark Gray 31.7 38 090(2.3 mm)STANDARD Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Dark Gray Note O-18 10way O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 25.7 Light Gray 40 Color Light Gray Note O-18 Bracket Clamp : TYPE2 M(6195-0167) O-07 Ref: Terminal part No. O-07 O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 25.7 Dark Gray 40 Color Dark Gray Note O-18 Bracket Clamp : TYPE2 M(6195-0152) O-10 16way O-07 Ref: Terminal part No. O-07 O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 Note O-18 Bracket Clamp : TYPE1 28 F(6195-0149) Ref: Wire seal No. Dark Gray 31 34.4 Ref: Terminal part No. Color 28 F(6195-0164) Ref: Wire seal No. 31.7 31 33.2 Ref: Terminal part No. Color 28 F(6195-0051) Ref: Terminal part No. 30.5 12way 34 Bracket Clamp : TYPE2 M(6195-0054) Color 24.3 33.8 Color 29.3 Dark Gray Note 33.1 M(6188-0495) 45.3 30.6 F(6189-0715) 25.5 DL SEALED SERIES 090(2.3 mm)DIRECT CONNECTION TO MATING DEVICES Structure Mating portion (Connector M) Connector F Terminal M Retainer Connector seals Wire seals Terminal F Housing F Housing (UNIT: mm) MaterialP.B.T. 1way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color O-11 21.2 Dark Gray 16.6 28 F(6195-0066) Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 19.5 Dark Gray 22 28 F(6195-0041) 2way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Dark Gray 18.3 Special shape 22 28 F(6195-0043) Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Black 20.95 20.1 F(6195-0062) 25.3 DL SEALED SERIES 2way 090(2.3 mm)DIRECT CONNECTION TO MATING DEVICES Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Natural 20.95 Special shape 20.1 25.3 F(6195-0064) Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 19.7 Dark Gray 32.2 28 F(6195-0030) 4way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color Natural 26.1 21 28 F(6195-0032) O-12 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 20 Dark Gray 42.2 28 F(6195-0035) 6way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 30.1 Natural 24.1 28 F(6195-0157) 8way Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Color 20 Dark Gray 52.2 F(6195-0038) 28 DL SEALED SERIES 090(2.3 mm)HEAT-RESISTANT These connectors are used closest to the engine where the ambient temperature is the highest. Also special copper alloy terminals with high heat resistance last a long life. Housing (UNIT: mm) MaterialLow water absorption Nylon For terminal selection, please contact our sales staff. 3way Ref: Terminal part No. O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 Color 14.7 Dark Brown 25 38 Color Dark Brown Note O-18 18.9 27.3 Bracket Clamp : TYPE2 M(6195-0243) 8way F(6195-0247) Ref: Terminal part No. O-07 Ref: Terminal part No. O-07 Ref: Wire seal No. O-08 Ref: Wire seal No. O-08 Ref: Dummy plug No. O-09 Ref: Dummy plug No. O-09 Color 20.1 Dark Brown 31.7 M(6195-0245) 28 38 Color Dark Brown Note O-18 24.3 34 Bracket Clamp : TYPE2 28 F(6195-0249) O-13 DL SEALED SERIES 090, 187(2.3 mm, 4.8 mm)HYBRID Terminal (UNIT: mm) Ref: 090 Terminal List (Page O-07) For terminal selection, please contact our sales staff. Cable size (mm2) Material Surface treatment 187 Reel (piece) S Thickness (mm) 0.30.5 Cable size (mm2) 2.5 Brass Material Tin-plated 28.4 4.8 Surface treatment Reel (piece) Tab thickness0.8 Thickness (mm) Tin-plated Material Surface treatment 187 Reel (piece) M Thickness (mm) 0.51.25 Cable size (mm2) Material Tin-plated 0.4 0.51.25 28.4 4.8 Surface treatment Reel (piece) Tab thickness0.8 Thickness (mm) Tin-plated Material Surface treatment 187 Reel (piece) L Thickness (mm) 2.03.0 Cable size (mm2) Material Tin-plated 0.4 2.03.0 3.8 Heat-resistant copper alloy 2500 28.4 4.8 0.4 19.5 F(8100-0660) 2.5 Brass 6 2500 M(8100-0464) Cable size (mm2) 3.8 Heat-resistant copper alloy 3000 0.4 19.5 F(8100-0661) 2.5 Brass 6 2500 M(8100-0463) Cable size (mm2) 3.8 Heat-resistant copper alloy 3000 0.4 0.30.5 Surface treatment Reel (piece) Tab thickness0.8 Thickness (mm) M(8100-0465) Tin-plated 6 19.5 2000 0.4 F(8100-0468) O-14 Wire seals The wire seals are common to M and F. Please use silicone wire seal, when using AEX cable. Ref: 090 Wire seal List (Page O-08) Ref: 187 Wire seal List (Page B-18) Dummy plugs (UNIT: mm) Dummy plugs are common to M and F terminal. Dummy plugs are used to blind unused terminal holes. Ref: 090 Dummy plug List (page O-09) Material Color N.B.R. 8 Material Dark Gray Color Silicone 8 Green 187 8 (7165-0145) 8 (7165-0195) DL SEALED SERIES 090, 187(2.3 mm, 4.8 mm)HYBRID Housing (UNIT: mm) MaterialP.B.T. No. of way: ( ) corresponds to 090, 187, in order from left to right. For terminal selection, please contact our sales staff. Ref: Terminal part No. Ref: Wire seal No. 4way 22 090O-07 Ref: Terminal part No. 090O-07187O-14 187O-14 Ref: Wire seal No. 090O-08187B-18 090O-08 24.1 Ref: Dummy plug No. 187B-18 Ref: Dummy plug No. 090O-09 187O-14 Color 090O-09 29.2 187O-14 25.3 44.5 Dark Gray Color Dark Gray Note O-18 28 31 Bracket Clamp : TYPE2 M(6195-0072) F(6195-0069) Ref: Terminal part No. 090O-07 187O-14 Ref: Wire seal No. 4way 090O-08 31 187B-18 22 Special shape Ref: Dummy plug No. 090O-09 25.4 187O-14 Color 31 Natural F(6195-0074) Ref: Terminal part No. Ref: Wire seal No. 9way 72 090O-07 Ref: Terminal part No. 090O-07187O-14 187O-14 Ref: Wire seal No. 090O-08187B-18 090O-08 22.6 Ref: Dummy plug No. 187B-18 Ref: Dummy plug No. 187O-14 090O-09 187O-14 Color 090O-09 39.4 Dark Gray 43.8 Color Dark Gray Note O-18 26.8 41.7 31 Bracket Clamp : TYPE2 M(6195-0173) F(6195-0170) Ref: Terminal part No. 090O-07 187O-14 Ref: Wire seal No. 9way 72 Special shape 090O-08 O-15 26.8 187B-18 Ref: Dummy plug No. 090O-09 187O-14 Color 41.7 Black F(6195-0238) 31 DL SEALED SERIES 305(7.8 mm)STANDARD Structure Connector M Connector F Retainer Wire seal Terminal F Housing M Terminal M Housing F Connector seal Wire seal Retainer O-16 Terminal (UNIT: mm) For terminal selection, please contact our sales staff. Cable size (mm2) Material Surface treatment 305 Reel (piece) M Thickness (mm) 2.03.0 Cable size (mm2) 2.8 Brass Material Tin-plated Heat-resistant Surface treatment 32 7.8 Tab thickness0.8 Reel (piece) Thickness (mm) Tin-plated Material Surface treatment 305 Reel (piece) L Thickness (mm) Cable size (mm2) 2.8 Material Tin-plated 0.4 5.08.0 Heat-resistant 4.2 copper alloy 1000 0.4 24.4 F(8100-0498) 5.08.0 Brass 9 1000 M(8100-0499) Cable size (mm2) 4.2 copper alloy 1000 0.4 2.03.0 Surface treatment 32 7.8 Tab thickness0.8 M(8100-0798) Reel (piece) Thickness (mm) Tin-plated 9 1000 0.4 F(8100-0797) 24.4 DL SEALED SERIES 305(7.8 mm)STANDARD Wire seals (UNIT: mm) The wire seals are common to M and F. Cable overall diameter (mm) 11.5 2.93.8 Cable overall diameter (mm) 11.5 4.45.8 Material N.B.R Material N.B.R Color Gray Color Black 305 10 M Type 10 (7165-0132) L Type (7165-0133) Dummy plugs (UNIT: mm) Dummy plugs are common to M and F terminal. Dummy plugs are used to blind unused terminal holes. Material Color 11.5 N.B.R. Black 305 9.3 (7165-0180) O-17 Housing (UNIT: mm) MaterialP.B.T. ColorDark Gray Ref: Terminal part No. O-16 Ref: Wire seal No. O-17 Ref: Dummy plug No. O-17 26.5 1way 23 37.5 F(6195-0155) Ref: Terminal part No. O-16 Ref: Terminal part No. O-16 Ref: Wire seal No. O-17 Ref: Wire seal No. O-17 Ref: Dummy plug No. O-17 Ref: Dummy plug No. O-17 Note O-18 19.7 2way 30.4 M(6195-0057) 22.9 Bracket Clamp : TYPE2 50 33.2 F(6195-0060) 37.5 DL SEALED SERIES COMMON USE PARTS ssBody fastening clamp (UNIT: mm)tt 040 standard type, 090 standard type, heat resistant type, hybrid type and 305 standard type connectors, the clamp can be installed. The detail dimensions for the mounting portion are specified in drawing MaterialP.B.T. Note) Before using the product, please contact our sales staff. Color Thickness (mm) hole size Natural t=0.61.6 14.3 o7.0 Color Dark Gray Thickness (mm) t=0.62.0 hole size 7.2x10.2 13.6 13.1 18 (6810-2653) TYPE 1 Note) TYPE 2 Color (6810-0805) CLIP LA0167C11 Brown Thickness (mm) t=0.72.0 hole size 7.2x10.2 14.3 13.1 TYPE 2 (6810-1584) CLIP 71-102-BR ssBracket for attaching (UNIT: mm)tt O-18 040STANDARD For 20way 090STANDARD 090STANDARD For 16way 090HEAT RESISTANT For 12346812way For 38way 090, 189HYBRID For 4 22 way 305STANDARD For 12way 9 72 way 6.7 2.7 5 11.5 6 12 5.8 15over 13 TYPE 1 1.2 TYPE 2 1.2 Bracket for fixing the body 040 standard type, 090 standard type, heat resistant type, hybrid type and 305 standard type connectors can be installed directly on the bracket on the body as necessary. Note) Bracket plate thickness : t=1.2mm The dimensions as shown here are reference dimensions and detail dimensions for mounting portion of the bracket are specified in the official drawing. Insert the bracket direcly into the mount for the body fastening clamp which is provided on the connector.