BMA 100% OSP compatible CONTENTS CharacteristicS 2... 0... eens III 5-6 Mating face ....... cc ee ees III 7 Applications example ....... cece ees III 8-9 Plugs and Jacks ..... 0... cece eee eens Ii 10-12 Receptacles ........: ccc cece cece eee enee Ill 13~16 ACCOESSOFIOS 0... eee eee ee HI 17 In series adapters ........... eee III 18-20 PackaQiNg 2... ec cece ce etree eee ee III 21-28 Cable mounting ......... 0. ccc es III 29-31 TOOWNQ 2. cece ee tee eee eens Ill 32-34 ~ 13 - 50 Q DC - 22 GHz GENERAL BMA @ Blind mate connectors @ High performance @ 100% OSP @ compatible QUALIFICATIONS / APPROVALS DESC approved source APPLICATIONS Telecommunications Aeronautics @ Military equipment @ Instrumentation Radialls new BMA series of blind-mate connectors meet the growing need for reliable slide-on connectors, with performance similar to standard SMA types, up to 22 GHz. The BMA series is specially suitable for the following applications : - rack and panel mounting - frequent or fast matings / unmatings - component or sub-assemblies test - module to motherboard module to module This concept eliminates the need for component to component interconnecting cables, and the need to torque up mating connectors. Consequently, this allows higher density packaging (connector center- line to centerline can be much less) and reduces the overall weight and space required. OSP is a trademark of M/A-COM OMNI-SPECTRA, Inc.BMA 100% OSP compatible -T4-100% OSP * compatible BMA GENERAL CHARACTERISTICS GENERAL CHARACTERISTICS impedance 500 Frequency range DC - 22 GHz Temperature range - 65C to + 125C i ELECTRICAL CHARACTERISTICS Insulation resistance 5000 MQ min. Contact resistance : outer conductor 2mQ max. inner conductor 2,5 mQ max. RF leakage 90 dB min. (fully mated) MECHANICAL CHARACTERISTICS Life 1000 matings Force to engage/disengage < 3 pounds (13.6N} (engage) = 0.45 pounds (2N) (disengage) Contact retention = 6 pounds (27.2N) Tolerated misalignment : . radial + .004 (0.10) (rigid mount) + .02 (0.5) (float mount) . axial .06 (1.5) (float mount) ENVIRONMENTAL CHARACTERISTICS Temperature cycling MIL-STD 202 method 102, condition C Thermal shock MIL-STD 202 - method 107, condition B Life (at elevated ambient temperature) MIL-STD 202 method 108 Salt spray (corrosion) MIL-STD 202 - method 101, condition B, 5% Vibration MIL-STD 202 - method 204, condition D, 20 g Shock MIL-STD 202 method 213, condition |, 100g Moisture resistance MIL-STD 202 - method 106 MATERIALS Bodies Stainless steel or brass Center contacts : female Beryllium copper male Beryllium copper or brass Insulators PTFE teflon Gaskets Silicone rubber FINISH Bodies Gold plated or passivated Center contact Gold plated | RADIALL | The Quality Connection - Ill 5 _BMA 100% OSP SPECIFIC CHARACTERISTICS compatible PLUGS AND JACKS ELECTRICAL CHARACTERISTICS SEMI-RIGID CABLE .085 (RG405) VSWR Insertion loss < 1.05+0.005F (GHz) <= 0.03,/F (GHz) .141 (RG402) < 1.02+0.005F (GHz) < 0.03,\/F (GHz) FLEXIBLE CABLE RG174, 179, 187 188, 316 <_1.15+0.02F (GHz) <0. .03/F (GHz) RGS5, 142, 223, 400 < 1.15+0.01F (GHz) <0. 03/F (GHz) Voltage rating 335 V RMS 500 V RMS 350 V 335 V Dielectric withstanding 1000V RMS 1500V RMS 750V RMS 1000 V RMS voltage RF high potential withstanding voltage (Frequency : 670 V RMS 1000V RMS 5MHz to 7.5 MHz) MECHANICAL CHARACTERISTICS .085 (RG405) .141 (RG402) RG174, 179, 187 RGS55, 142, 223, 400 Cable retention force => 30 pounds (136N) = 60 pounds (273N) 188, 316 = 24.2 pounds (110N) => 48.5 pounds (220N) RECEPTACLES ELECTRICAL CHARACTERISTICS Hermetic seal Non hermetic seal VSWR <= 1.20 < 1.20 Insertion loss < 0.05 /f (GHz) < 0.05 \/f (GHz) Voltage rating 350 V RMS 350 V RMS Dielectric withstanding voltage 1000 V RMS 1000 V RMS ENVIRONMENTAL CHARACTERISTICS Leak rate {for hermetic seal models) < 10-8 atm/em3/sec down to 10-8 mmHg FINISH Bodies Outer contact (for jack receptacies) Center contact Gold plated or passivated Gold plated Gold plated SPRING LOAD FORCE N pounds 18.1 4 _ TL LC 17.2| 3.8 | pt y, Lt oC _ 13.6 3 6 |~- 3.0 2 | 4.5 1 iS A | .386 min. (9.8 min.) .445 max, | RADIALL | The Quality Connection (11.3 max.) - WI6- Dimension A100% OSP = compatible BMA MATING FACE REFERENCE PLANE REFERENCE PLANE 10 JACK PLUG (mm) (inch) (mm) (inch) Letter - - Letter - - min, nom. mox. min. nom. max. min. nom. max min. nom. max. A 1.78 .07 A 7.50 .295 8B 4.10 .167 B 5.31 5.35 . 203 ~2105 c 5.73 2255 c 4.87 . 192 D 7.50 - 295 D 4.10 . 161 E 3.12 3.22 123 127 E 1.78 .07 F 5.03 . 198 F 0.390 0.93 035 . 0368 G 7.170 . 043 H 2.40 .09S J 3.25 3.35 .128 .132 K 5.20 .205 Note : All dimensions are given in inches and (mm). Ed RADIALL | The Quality Connection ~ Tt 7 -BMA 400% OSP APPLICATIONS EXAMPLE compatible SUB - ASSEMBLY TESTS | RADIALL | The Quality Connection - 18 -100% OSP compatible BMA APPLICATIONS EXAMPLE RACK AND PANEL MODULE TO MOTHERBOARD Ed RADIALL | The Quality Connection | - Tig -BMA 100% OSP compatible DIRECT SOLDER PLUGS AND JACKS FOR SEMI - RIGID CABLE BULKHEAD FEEDTHROUGH CABLE PLUG 691 i. CABLE 085 141" 004 ee. -447~ 004 1/4 36 UNS 2A BART t M ' NUMBER R 128 052 R 128 055 605)014 + : DESC F = La pIA DRAWING 85072ZSGB 85072ZSGA 7215 Hex (8.0) .433 Hex (11.0) P/N .125 max ponal (3.2) A Dia. .089 (2.25) -144 (3.65) | 065 (1,65) Finish : Gold plated Packaging : see page 21 BULKHEAD FEEDTHROUGH CABLE JACK . 709 . 2506. 35), 18.09 CABLE | .085 * 141" 3/8 32 UNEF 2A A os PART R 128 302 R 128 305 F +.003 NUMBER 00! _t ome tl ala et | A Dia. .089 (2.25) .144 (3.65) A DIA 433 Hex (11.0) Finish : Gold plated j .125 max panel (3.2) .0541. 36) =. 805 packaging see page 21 FLANGE MOUNT FLOATING CABLE JACK .060 mini axi Float (1. .125 max panel (3.2) | CABLE | .085 | 141 | PART A DIA NUMBER R 128 292 R 128 295 748 ta DESC (19.03 DRAWING 85071ZSGB-1 85071ZSGA-1 P/N A Dia. .089 (2.25) .144 (3.65) . Finish : Gold plated ae. Packaging : see page 22 SNAP IN FLOATING CABLE JACK 573 14. 55) | case | | 085 " 141 5) Payer - 060, Bini 8 . PART 4 NUMBER R 128 294 R 128 296 @e SthBen 4-74 te A Dia. 089 (2.25) .144 (3.65) L Ly DIA reasion sprin Finish : Gold plated | . 709 (18.0) Packaging : see page 22 - Removal tool : see page 32 | RADIALL | The Quality Connection - 111 10 -100% OSP @ compatible BMA CRIMP TYPE PLUGS AND JACKS FOR SEMI - RIGID CABLE BULKHEAD FEEDTHROUGH CABLE PLUG AFTER CRIMPING | A DIA - 870. 7.0) CABLE | .085 | .141" | . NUMBER R 128 052 901 R 128 055 901 . A Dia. .088 (2.24) .143 (3.63) Ht eBput Finish : Passlivated stainless steel 315 Hex (8.0 ri \433_Hex_(11.0) a .125 max panel G3. 2) 065 0165) Packaging : see page 21 BULKHEAD FEEDTHROUGH CABLE JACK 712 116.7) \ wo Ce dy NUMBER R 128 302 901 R 128 305 901 = +. A Dia. -088 (2.24) .143 (3.63) ar ta Finish : Passivated stainless steel AFTER CRIMPING TW I CRE DIA 3/8 32 wer 24/ [ [Ne433 Hox ci.09 ale +. 9 125 max panel (3.2) 054 *. 1,36) Packaging : see page 21 FLANGE MOUNT FLOATING CABLE JACK | es -125 mox_ panel (3.2) CABLE | | -085 " | .141 -060 mini exlob, . NUMBER R 128 292 901 R 128 295 901 Lt A a A Dia. .088 (2.24) .143 (3.63) adpia tt+-H- 1a GE 0 t LL p= F Finish : Passivated stainless steel r ciresret be 776 shren CRIMPING Packaging : see page 22 SNAP - IN FLOATING CABLE JACK [case J [oss [vs | aia PART 1 PESO eS) poet 354 DIA NUMBER R 128 294 901 R 128 296 901 I _f . 300 A Dia. .088 (2.24 .143 (3.63 (7, gPIA Tr ~ t = rb DIA f Finish : Passivated stainless steel Compression spr in, L___.776_ AFTER CRIMPING Packaging : see page 22 - Removal tool : see page 32 | RADIALL | The Quality Connection - Il 14 -BMA 100% OSP compatible CRIMP TYPE PLUGS AND JACKS FOR FLEXIBLE CABLE BULKHEAD FEEDTHROUGH CABLE PLUG .953 734.25 RG 174, 179, 187} RG 55, 142, 085 CABLE reg| sar? Ghq] [OE 188, 316 223, 400 447-7 864) Ori May 3 PART TNS 38 1/4 36 UNS 2A NUMBER R 128 083 001 | R128 088 001 a _it fl | wegen ch 5 A Dia. 128 (3.25) .218 (5.55) 315 Hex (8.0) 315 H -125 no - a0). l, DIA . ponel G. Finish : Passivated stainless steel. Packaging : see page 21 For gold plated version delete the part number suf- fix 001. Ex : R 128 083. BULKHEAD FEEDTHROUGH CABLE JACK 939 A DIA 054~. 008 1736)" Packaging : see page 21 RG 174, 179, 187] RG 55, 142, CABLE 188, 316 223, 400 NUMBER R 128313 001 | R128 318 001 A Dia. 128 (3.25) .218 (5.55) Finish : Passivated stainless steel. For gold plated version delete the part number suf- fix 001. Ex : R 128 313. FLANGE MOUNT FLOATING CABLE JACK .125 max panel G3. 2) - 060 mini Float (1). 9, 5)0IA 8 "0D , 065 (1.65) Packaging : see page 22 SNAP - IN FLOATING CABLE JACK RG 174, 179, 187| RG 55, 142, CABLE 188, 316 223, 400 NUMBER R128 263 001 | R 128 268 001 DESC DRAWING 85073ZSGA~1 85073ZSGB-1 P/N A Dia. 128 (3.25) .218 (5.55) Finish : Passivated stainless steel. For gold plated version delete the part number suf- fix 001. Ex : R 128 263. 573 RG 174, 179, 187 RG 55, 142, 060 mini pxiph T1458 CABLE 188, 316 223, 400 Float (1. - -50 panel if ma NUMBER R128 233 001 | R 128 238 001 f + . A . : . . . ef than cPpIA | i _ Dia 128 (3.25) 218 (5.55) t J c Ly oia.~sC- Finish : Passivated stainless steel. ompression spr in: 976 For gold plated version delete the part number suf- (4.85. fix 001. Ex : R 128 233. Packaglng : see page 22 Removal tool : see page 32 RADIALL The Quality Connection - III 12 -RECEPTACLES WITH EXTENDED DIELECTRIC STUB CONTACT 100% OSP@ compatible PART NUMBER R 128 444 201 SQUARE FLANGE PLUG -878__ ['* t22. 33 630 DIA ear bt GagtAa (16.0) -- ' NS tH + 4 Liu} | t ET sero oss_| | 4-08: Bgpi rm Finish : Passivated stainless steel a.say ft 340 SQ. For gold plated version, change the 4 pages (8.64) part number suffix from 1 to 0. rer |. 390". 304 i% 00 SQ. Ex : 128 444 200 Set tg oy (12.7) Panel drilling : see page 28 SQUARE FLANGE JACK 9 So PART . le .630_DIA NUMBER R 128 414 231 BMP BrP Big 16.0) 4 _t TY 7 + - , i Finish : Passivated stainless steel +003 Ref! a 46a For gold plated version, change the 4 egy 0077 [~ 340 So part number suffix from 1 to 0. Gear -| 4 places (8.64) Ex : 128 414 230 : 102 BIA 00 5a (2.6) 1.08 02.7) (27.4) Panel drilling : see page 28 NARROW FLANGE PLUG +.90: Ref es. 2 ploces NUMER R 128 474 20t ~~ (oy .102 DIA Finish : Passivated stainless steel For gold plated version, change the part number suffix from 1 to 0. Ex : 128 474 200 eo - 330 . BLBIA (2,6) i SS | petal da ef pia = as tT t fo [ Cc a 260 -878 (6.6) 22.9.7 Panel drilling : see page 28 NARROW FLANGE JACK zo S371 os it. Psgpr 2 proce PART R 128 464 231 Oe 2.80" NUMBER BOC nTA } AF 7.6PiA 7 He | | mT .630 tt : 480 THES oe iho Finish : Passivated stainless steel tT 1 Hy. t For gold plated version, change the 176 t: 302 Rog! LI ______ part number suffix from 1 to 0. 5900 Ex : 128 464 230 520 x (23, 1.08 7277. Panel drilling : see page 28 RADIALL The Quality Connection | _ lll 13 _BMA 100% OSP @ compatible NON HERMETIC SEAL RECEPTACLES PLUG RECEPTACLE 100" 88 PART 10.4 \ Reb a NUMBER R 128 595 001 P8prt 25, | Lae L 2p Finish : Passivated stainless steel S.2 . crass Le Packaging : see page 23 JACK RECEPTACLE 445 1.37 248 PART 22 gpa R 128 590 001 - 060 NUMBER 68 > 15) a Pepia + - R [ 020 Finish : Passivated stainless steel 2 | co.5PlA gg tL Packaging : see page 23 STRIPLINE LAUNCHERS PLUG RECEPTACLES APP Lapsgpa} oak .031 (0.8) | .063 (1.6) 125 (3.2) 90 8 pn Re ' " =a) PART | <O4 E hen NUMBER | FR 128 545 001 | R 128 545 011 | R 128 545 031 352. <i BX 010 0. 25) Ae he Finish : Passivated stainless steel. For gold plated versions change the part number suffix from 1 to 0. Ex : R 128 54 030 Panel drilling : see page 28 JACK RECEPTACLES loces oa 06-00 UNE-28 Paiva et eso NUMBER R 128 523 001 | R 128 523 011 | R 128 623 031 ~BOODIA rr} |__f . ie @, p : WW Bergou A .031 (0.8) | .063 (1.6) 125 (3.2) we vt oO: ieee 010 A (0.25) Finish ; Passivated stainless steel. For gold plated versions change the part number suffix from 1 to 0. Ex : R 128 523 030 Panel drilling : see page 28 RADIALL | The Quality Connection - Ill 14 -100% OSP = compatible BMA HERMETIC SEPARATE GLASS BEAD RECEPTACLES NARROW FLANGE PLUG RECEPTACLES NUMBER R 128 481 001 R 128 481 011 5 OBS ay a eo 2 places Connector only ort a. r toy po 083 (2.6) PART rT 4 180 NUMBER R 280 751 R 280 755 gr) ys Glass bead only 2201 HH _ 1 ofPy BO A dia. .012 (0.3) ,020 (0.5) ! fe ora | | (18.0: B dia. 100 (2.5) 110 (2.8) A OIA + | a 260 Finish . Passivated stainless steel. 2.53 ENI-AFI gosket 6 BD 26-27 core ne plated gorsion change the part number suffix from 1 to 0. Ex : R 128 481 010. . Models with EMI/RFI Gasket. Packaging see page : NARROW FLANGE JACK RECEPTACLES 395 PART 177 2188 Ta. 2 pl NUMBER R 128 465 001 R 128 465 011 (4.51) r 153DIA Connector only Re, ale ws (2.6) PART | J 4 180 7 NUMBER R 280 751 R 280 755 ryt hi too -830 Glass bead onl Ft m1 ad BIA, A dla. .012 (0.3) .020 (0.5) be ora | | , B dia. "100 (2.5) "110 (2.8) T A DIA | wl (4,065 othe 1.65) . 303 (3.5) EMI-RFI gosket 7.2) Finish : Passivated stainless steel. For gold plated version change the part number suffix from 1 to 0. Ex : R 128 465 010. Models with EMI/RFI! Gasket. Packaging see page : 26-27 PANEL FEEDTHROUGH PLUG RECEPTACLES PART NUMBER R 128 556 001 R 128 556 011 ee Connector only +. . 053 gl0-. Th te PART Ref [ 9.9) 180 NUMBER 7 280 755 TT 4.57) Glass bead only R 280 761 R 75 ! t A dia. .012 (0.3) .020 (0.5) T, . DIA B dia. -100 (2.5) .110 (2.8) 0 rin t gogpia 8 1/4-36UNS-24 - A OIA Finish : Passivated stainless steel. For gold plated version change the part number suffix from 1 to 0. Ex : R 128 556 010. PANEL FEEDTHROUGH JACK RECEPTACLES Packaging see page : 25-27 PART -421 NUMBER R 128 557 001 | R 128 557 011 aa 0 I on 315 Connector _onl (5.857 he T 1/4-3BUNS-2A =|?) > PART | 180 NUMBER R 280 751 R 280 755 i 4.57) Glass bead only -J ce ifoia t A dia. 012 (0.3) 020 (0.5) ai i r B DIA B dia. 100 (2.5) .110 (2.8) Re +,002 \231S Hex (8.00 yy pry .225 -.003 (5.71) Finish : Passivated stainless steel. For gold plated version change the part number suffix from 1 to 0. Ex : R 128 557 010. Ed RADIALL | The Quality Connection -~ TI 15 - Packaging see page :25-27BMA 100% OSP = compatible HERMETIC SCREW - ON SOLDERLESS RECEPTACLES PANEL FEEDTHROUGH PLUG RECEPTACLE Ref f09": 838 Metallic gasket PART NUMBER R 128 639 001 10. 4) Finish : Passivated stainless steel. For gold plated version delete the part number suffix 001. Ex : R 128 639. Packaging : see page 24 PANEL FEEDTHROUGH JACK RECEPTACLE 28 . by NUMBER R 128 609 001 IA Finish : Passivated stainless steel. For gold plated version delete the part number suffix 001. Ex : R 128 609. 2l2nIA 4 6.4) +. . 087 DIA .258-. trae! (6.55) Packaging : see page 24 RECEPTACLES FOR PRINTED CIRCUIT BOARD MOUNTING STRAIGHT PLUG PCB RECEPTACLE Poel PART e -500 R 128 426 300 7 742 BIA 2.7 NUMBER el Foe .185 DIA , Finish : gold pl 4.7 LF inish : gold plated anP! * LH le. 1574,0) 250 50 +, ; 342-, &.35) 343, 888 Panel drilling : see page 27 STRAIGHT JACK PCB RECEPTACLE 17821003 *%4.53). PART 242 DIA Re R 128 426 300 a PB ee 085, NUMBER nL . -040 a ere coz La. 3 TEE Finish : gold plated \ | | 374 DIA . .15? IA @.5) 375 (4.0) & 4) -J85 OFA pee 113.5) Panel drilling : see page 27 Ed RADIALL | The Quality Connection | - Il 16 -100% OSP compatible BMA ACCESSORIES GLASS BEAD SEAL . 180 063 re 4.57) NUMBER R 280 751 R 280 755 oon A dia. .012 (0.3) .020 (0.5) Y B dia. -100 (2.5) -110 (2.8) L . For use with hermetic separate glass bead recep- BDI -315_y A DIA tacles. See page 15. FIELD REPLACEABLE CONTACT 034 PART to.asyetA NUMBER R 280 469 R 280 469 010 Accepts A dla. contact t p= A dia. 012 (0.3) .020 (0.5) | ! 135 G43 For use with hermetic separate glass bead recep- tacles. See page 15. EMI / RFI GASKET 008 PART 040-1002 NUMBER R 280 610 | | 7.0) For use with hermetic separate 1 y glass bead receptacies. See page 187 DIA = | 147 DIA mox. 15. (4,75 max.) (f 3.75 mox.) a Ea RADIALL | The Quality Connection - 11117 -BMA 100% OSP * compatible BETWEEN - SERIES ADAPTERS These between series adapters can convert com- ponents fitted with SMA connectors to compo- nents fitted with BMA connectors. For Testing purposes, where connectors must be mated and unmated several times, these adap- ters offer a fast and easy alternative to threaded types. Specially recommanded for in-process measure- ment, maintenance, or field repair, these adap- ters are designed for low VSWR performance across the frequency range. BMA PLUG / SMA PLUG Ref. -250/2 Flats (6. 35) NI Lfef .300 Bout .205 (5.23) PAR NUMBER R 191 350 001 VSWR 1.05+0.005F (GHz) Finish : Passivated stainless steel BMA PLUG / SMA JACK Ref) PBouy 45s-" 06 | tH BS) Lghef iy PART NUMBER R 191 352 001 VSWR 1.05+0.005F (GHz) Finish : Passivated stainiess steel Ed RADIALL | The Quality Connection ~ IIT 18 -PA NUMBER R 197 351 001 VSWA 1,05+0.005F (GHz) Finish : Passivated stainless steel 100% OSP = compatible BMA BETWEEN - SERIES ADAPTERS BMA JACK / SMA PLUG . 300 7.60! NUMBER R 191 353 001 VSWR 1.05+0.005F (GHz) Finish : Passivated stainiess steel BMA JACK / SMA JACK -250/2 Flots Ref! (6.35) +.002 -281-, 0004 \@ 155" fier .300} DIA (7.6) 555 14.17 BULKHEAD MOUNT BMA PLUG / SMA PLUG NUMBER R 191 354 001 VSWR 1.05+0.005F(GHz) Finish : Passivated stainless steel 895 7 7812: 9. +. 1. .238 (6.05)D1A 0) O65 (1,65) BULKHEAD MOUNT BMA PLUG / SMA JACK NUMBER R 197 355 001 VSWR 1.05+0.005F (GHz} . 065 315 Hex (8.0) . 1.65) 4477.88 433 Hex (11.0) Oring. 111,35) t Finish : Passivated stainless steel at ae . 760 (19.3) | RADIALL The Quality Connection _ lil 19 _BMA 100% OSP * compatible PRECISION ADAPTERS These precision adapters are designed to archieve the low VSWR required for testing systems, components and cable assemblies utilizing BMA series connectors. 1.30 TEST ON A MATED PAIR OF 1.20 BMA / APC 7~ ADAPTERS VSWR | [~ AY 1.10 2 6 10 14 18 FREQUENCY (GHz) BMA PLUG / APC 7 .394/2 flots (10.0) PART NUMBER R 191 037 .5) VSWR 1.03+0.007F (GHz) BMA JACK / APC 7 3394/2 Flots (10.0) PART NUMBER R 191 039 VSWR 1.03+0.007F (GHz) Registered trademark of Amphenol RADIALL | The Quality Connection _ III 20 -100% OSP compatible BMA PLUGS AND JACKS PACKAGING MOUNTING HOLE DIMENSIONS AND TOLERANCES In order to avoid mechanical problems, care should be taken with respect to tolerances on di- mensions and true positionning. Also, all holes should be specified from one refe- rence hole only which can be that of a connector or a fixed positionning device (adjusting tool, etc . ..). This method avoids unnecessary and un- wanted tolerance build up. The opposite figure indicates how to properly di- mension the hole pattern. 2X +.0016(0.04) =) o 2Y +.0016(0.04) Y +.0016(0.04) 3Y +.0016(0.04) FIXED MOUNTING Tolerances : @ axis dimensions : + .0016(0.04) R 128 052 R 128 052 901 R 128 055 R 128 055 901 R 128 083 001 R 128 088 001 R 128 302 R 128 302 901 R 128 305 R 128 305 901 R 128 313 001 R 128 318 001 QO | .00800.2) 5002.7) TSS FESS -50 nom. (12.7 nom) | ? PACKAGING This packaging is applicable for bulkhead feedthrough jacks and plugs, (see page : 10, 11, 12) +0.025 IA 6.15 0 +.00! 242 DIA ~ +000 R 128 052 R 128 052 901 R 128 055 R 128 055 901 R 128 083 001 R 128 088 001 R 128 302 R 128 302 901 R 128 305 R 128 305 901 R 128 313 001 R 128 318 001 Ed RADIALL | The Quality Connection - III 21 -BMA 100% OSP compatible PACKAGING OF FLOATING CABLE JACKS FLANGE VERSION This type of mounting is particularly recommen- ded for large numbers of multiple interconnec- tions as it saves the user from performing high precision pane! drilling. Allowed floats for these connectors are as fol- lows : Axial float : .06 (1.5) Radial float : .02 (0.5) Greater hole pattern variation is allowed but at the sacrifice of the radial float. Panel drilling opposite is applicable for flange floating jacks. Part N :R 128 292 R 128 295 R 128 292 901 R 128 295 901 R 128 263 001 R 128 268 001. -386eIn. (9.8eln.) | 1 445mox. (11, 3nox.) a . he 2-56 UNC~2B8 (12.7 mind pod min. (19.1 mind es) <i_ Pr 0.1 (14.2) 0.05 | + .004 (IA 9.55) . -56 +.002 8 -.001 : 377 DIA ce Ae ae SNAP-IN VERSION These connectors are designed to be snapped into the panel. Their ability to handle misalignment is identical to that of the models described above but they have reduced outline dimensions allowing more compact packaging. Their removal requires the use of an extraction tool, part N R 282 918. Allowed floats for these connectors are as fol- lows : Axial float : .06 (1.5) Radial float : .02 (0.5) Panel drilling opposite is applicable for snap-in floating jacks. Part N :R 128 294 R 128 296 R 128 294 901 R 128 296 901 R 128 233 001 R 128 238 001 A tea TJ tT? (18.7 min. 20.2 max.) .736 min. . 735 max. inch mm A | .500#.003 | 12.7 + 0.07 B .450 3-001 11.43 $0-03 Cdia.| .340 4-03 8.65 30-05 Ddia.| .316 3:02 8.05 $-02 OD DIA . 354 min. (9.0 min.) 354 min. (9.0 min.2 | RADIALL | The Quality Connection - I 22 -100% OSP * compatible BMA NON - HERMETIC RECEPTACLES PACKAGING Packaging is applicable for : Part Number R 128 590 001 R 128 595 001 ry Cc DIA 4 LLANES, _l -238 nom. (6.04 nom.) EXTENDED MOUNTING Inch mm A .250 6.35 B -210 + .002 5.33 + 0.05 C dia.| .250 + .001 6.35 + 0.025 Ddia.j .046 + .001 1.17 + 0.025 Packaging is applicable for : Part Number R 128 590 001 R 128 595 001 -312 min, (7.92 min.) p< +312 mln. (7.92 min.) B DIA E DIA 4 feos FLUSH MOUNTING | Inch mm A .250 6.35 B -210 = .002 .33 + 0.05 c -165 + .002 4.2 + 0.05 D dia. .312 7.9 Edia.| .250 + .001 6.35 + 0.025 Fdia.| .046 + .001 1.17 + 0.025 Inch mm A .488 12.4 B 455 *:902, | 11.56 soe c .248 ooo 6.3 % o5 D dia. .312 7.9 Edia.| .250 4.001 | 6.35 + 0.025 Fdia.| .046 + .001 | 1.17 + 0.025 Ea RADIALL | The Quality Connection - Il 23 -BMA 100% OSP compatible HERMETIC RECEPTACLES PACKAGING Hermeticity is achieved by pressing in a metal gasket. Packaging is applicable for receptacles R 128 609 001 R 128 639 001 ff A L fs Inch mm A .250 + .002 6.35 + 0.05 B .040 + .002 1.00 + 0.05 c -146 min 3.7 min D dia.j .218 + .001 5.54 + 0.025 Edia.| .068 + .001 1.73 + 0.025 | | .246 nom. (6.25 nom.) Panel deformation Less than .001 (25pm) Solder Assemble metal gasket onto connector. Screw both parts into the housing. Tighten the connector up to 25 inch-Pounds torque (use special tooling sets R 282 340 or R 282 322). Thus the connection hermeticity is guaranteed at 1 . 10-8cc/sec. Then solder the pin on the track. We advise a Sn Pb 60/40 solder with a .012 wire (T 180). Be careful not to use too much solder. Ed RADIALL | The Quality Connection - TI 24 -100% OSP compatible BMA HERMETIC RECEPTACLES PACKAGING Hermeticity is achieved by soldering a giass bead seal. Packaging is applicable for receptacles R 128 556 001 R 128 556 011 R 128 557 001 R 128 557 011 ie a ss - 366 min. (9.3 min.) -331 nom. (8.40 nom.) > - tod [So +.020 A = .040 max. X = .079(2.0)-.020 _ +. 004 C =LItA wg A=. 020 -.004 0.5 + 0.1) Kelis SSNN tk \ 366 aln. (9.3 min.) ASSEMBLY_INSTRUCTIONS Removable contact solder -004 max LA BEAD (0.1) 1 - Ajust X by cutting the pin if necessary. 2 - Introduce the glass bead into its housing as shown above (with the mounted socket). 3 - Place the ring in the groove and solder it. 4 - Solder the pin (or socket) on the track. Beware of using too much solder ! We advise a Sn Pb 60/40 solder with a .012 wire (T 357F). IMPORTANT : for maximum RF characteristics, the link track/pin must be as thin as possible. We caution you to rigourously maintain the A dimension, by accuratly soldering the bead pin directly on the track (right drawing). CONNECTOR Screw the connector into the housing. Tighten it up to 25 Inch-Pounds torque (use special tooling sets R 282 340 or R 282 322) Ed RADIALL | The Quality Connection - III 25 -BMA 100% OSP * compatible HERMETIC RECEPTACLES PACKAGING Hermeticity is achieved by soldering a glass bead seal. Packaging is applicable for receptacles R 128 465 001 R 128 465 011 R 128 481 001 R 128 481 011 ie ' SIG min. (13.1 mind -516 min. (19.1 min.) +,020 = ,040 max. X = .079(2.0)-. 020 +.004 XGLTtA MFo.5 20.1) <_ S a solder .004 max GLASS BEAD (0.1) 1 - Ajust X by cutting the pin if necessary. 2 - Introduce the glass bead into its housing as shown above (with the mounted socket). 3 Place the ring in the groove and solder it. 4 - Solder the pin (or socket) on the track. Beware of using too much solder ! We advise a Sn Pb 60/40 solder with a .012 wire (T 357F). IMPORTANT : for maximum RF characteristics, the link track/pin must be as thin as possible. We caution you to rigourously maintain the A dimension, by accuratly soldering the bead pin directly on the track (right drawing). CONNECTOR Set up the EMI screening gasket in the connector groove. Put the connector on the housing while introducing the bead pin into the socket, then mount the fixtures of the flange. | RADIALL | The Quality Connection _ Itl 26 _100% OSP BMA PANEL DRILLING compatible HERMETIC SEPARATE GLASS BEAD RECEPTACLES +.002 -012 -.001 (0.3) R 128 481 001 R 128 481 011 R 128 465 001 R 128 465 011 A dia. 102 #:991 (9g 0-025) | 4454-001 (9 920.025) B dia. 127 -001 (3 9340.025) | 449 +-001 (3 55 +0.025) (1) .79 40.0008 (9 0.02 ) D 1 dia. (2) 02949-0008 (0.720-0 ) | .043 40.0008 (4 08 0.02) (1) _ 440-004 (2.549:1 ) L1 (2) From .04 to .157 (from 1mm to 4 mm) 1} Using of the removable contact 2) The bead pin is directly welded on the track R 128 556 001 R 128 556 011 R 128 557 001 R 128 557 011 +.002 -.001 +0.05 . +.001 +0.025 +.001 +0.025 .004 012 (0.3 -0.025) A dia. .102 (2.6 ) | .115 (2.92 ) 142 (3.60 20.19 B dia. 127 +.001 (3.23%- ) 14 ot 001 (3. 5529-025, 1/4 36 UNS 28 B | DIA (1) _7gt?:0008 (2 +0.02 ) y_y 001 _ D 1 dia. .218 DIA 0.0008 0.02 0.0008 0.02 (2) || 028" 0.7") | 043" (1.08* +) (5.54 20.025 Re (1) 189-004 (9529-1) _ u L1 AIA 068 11-65 40.025) (2) From .04 to .157 (from 1mm to 4 mm) - Oder (1 0) 1) Using of the removable contact 2) The bead pin Is directly welded on the track For these panel drillings, the C and D dimensions have to be determined according to each using situation. We advise In the two following situations : 1) Using of the removable contact 2) The bead pin Is directly welded on the track 7 places .087 (2.2) /45* STRIPLINE LAUNCHERS 421 min. (10.7 min? _ | R 128 523 001 R 128 523 011 R 128 523 031 R 128 545 001 R 128 545 011 R 128 545 031 j~ Q Se PS bb? IRE 7 421 min. (10.7 min.) Ed RADIALL The Quality Connection | - Ill 27 -BMA 100% OSP * compatible PANEL DRILLING RECEPTACLES WITH EXTENDED DIELECTRIC STUB CONTACT R 128 444 201 R 128 414 231 -516 min. (13.1 min.) *:000 > < + .102 DIA 4 places (2.6) l eS] oy 6 t 7 rd b) -g2 91a suo 282 < 66 ge. = Sara 3 a | Valo 340 . a (8.64) : > ere ; =} oYaley p! lag: 557_nom. (14.40 nom.) , R 128 474 201 R 128 464 231 +.002 ~.000 .102 DIA 2 places (2.6) +90 4 -162 DIA 4.0, & + So +.002 | -.002 -480 (12.2) >| ag .567 nom. (14.40 nom.) RECEPTACLES FOR PRINTED CIRCUIT BOARD -646 min. (16.4 min.) <> -315 min, (8.0 min.) R 128 425 300 R 128 426 300 -067 DIA 4 places (1.7) mini -051 DIA wing 4 oe aD " & ot +.002 =. 002 100 +003 (2.54) 200 (5. 08) Ea RADIALL | The Quality Connection - III 28 -100% OSP compatible BMA SEMI-RIGID CABLE MOUNTING (SOLDER TYPE) TOOLING .085 141 Strip tool/Coupling device R 282 051 R 282 053 Sharpening tool-gauge R 282 062 R 282 066 Mounting R 282 740 1. Adjusting the stripping length Mount cable into coupling device, without locking it Place the key side of the sharpening tool- gauge so that it faces the coupling device Bring the cable to a butt position into the sharpening tool-gauge Rotate the sharpening tool-gauge with re- gard to the coupling device while holding the cable in a butt position. Stripping Place the cutting device so that it faces the coupling device Rotate while simultaneously pushing the two tools with regard to one another While in a butt position, pull without rotating. Sharpening Place the sharpening side of the gauge so that it faces the coupling device. Rotate while pushing up to a butt position Pull the gauge Remove the coupling device Soldering Engage the cable into the mounting Place the connector onto the cable, into the mounting Check the cables butt position in the con- nector Solder connector onto the cable Remove after cooling down @ Cable mounting procedure is identical whatever the cable used and the connector to be cabled. Only tools vary according to the type of cable, (.0,85 dia. or .141 dia). R 128 052 R 128 292 R i128 055 R 128 295 R 128 302 R 128 294 R 128 305 R 128 296 Sharpening tool-gauge Coupling device wn Strip tool Coupling device Rotate Sharpening tool-gauge Coupling device Rotate | RADIALL | The Quality Connection - Ii 29 -BMA 100% OSP compatible SEMI-RIGID CABLE MOUNTING (CRIMP TYPE) Cable mounting procedure is identical whatever the cable used and the connector to be ca- bled. Only tools vary according to the type of cable (.085 dia. to .141 dia.). R 128 052 901 R 128 055 901 R 128 302 901 R 128 305 901 R 128 292 901 R 128 295 901 R 128 294 901 R 128 296 901 1. Adjusting the stripping length See page 29 2. Stripping See page 29 3. Sharpening See page 29 4. Crimping Insert the cable into the connector and push it until it bottems against shoulder of the body. We rec- ommend that you first place the connector on the crimping tool positioner prior to inserting the cable. Place sub-assembly into the crimping tool R 282 286 with positioner and cable guide or pneumatic crimping tool R 282 255. Crimp the connector on the cable. TOOLING .085" .114" Strip tool/Coupling device R 282 051 R 282 053 Sharpening tool-gauge R 282 062 R 282 066 Cable guides R 282 710 R 282 711 Positioner See page 33 Crimp tool R 282 286 Ed RADIALL | The Quality Connection - III 30 -100% OSP compatible BMA FLEXIBLE CABLE MOUNTING CONNECTORS TOOLING R 128 083 001 RADIALL crimp tool R 282 293 (M22520/5.01 standard) | are R 128 313 001 R 128 263 001 + RADIALL crimp dies. R 282 235 003 pe |g - 280 R 128 233 001 {M22 520/5.03 standard) (9.6) or RADIALL crimp tool R 282 211 R 128 088 001 RADIALL crimp tool R 282 223 R 128 318 001 | tan R 128 268 001 or RADIALL crimp tool R 282 293 (M22520/5.01 standard) e 268 R 128 238 001 + RADIALL crimp dies. R 282 235 011 6.8) (M22520/5.11 standard) 1-1 Place heatshrink sleeving and ferrule onto the cable 1-2 Strip the cable 2-1 Set-up the center contact against the cable dielectric solder and to solder. 2-2 Carry off excess solder and clean. 3-1 Open the braid 3-2 Push connector under the braid until dielectric bottoms body shoulder 3-3 Slide the ferrule on the braid (following F). Shrink the heotshrink sleeve 4-1 Crimp the ferrule with crimping tool, | ssssisisisC 4-2 Cut excess of braid flush the ferrule. 4-3 Shrink the heatshrink sleeve. | RADIALL | The Quality Connestion ~ III 31 - CrimpingBMA 100% OSP compatible TOOLING FOR HERMETIC RECEPTACLES PART g ; NUMBER DESCRIPTION 5 5 Installation tool for receptacles o F282 340 | | 128 556 001, R 128 639 001 S R128 556 011 6.661220) Coupling torque : 28.7 cm. Kg a1 { PART z +h NUMBER DESCRIPTION z 4 Installation tool for receptacles i R282 322 | | p 128 609 001, R 128 857 001 :691175) >! R 128 557 011 Coupling torque : 28.7 cm. Kg FOR SNAP - IN FLOATING PLUGS PART NUMBER DESCRIPTION 7 od Extraction tool for removing a { R 282 918 floating plugs 2| 8 R 128 294 R 128 296 3 3 R 128 284 901, R 128 296 $01, L 3.78(96) | 8 8 R 128 233 001, R 128 238 001, PART NUMBER R 282 286 Ed RADIALL The Quality Connection - III 32 -PART NUMBER R 282 255 This tool performs the same func- tion as the manual tool except that is operates pneumatically. It is only recommended for high volume ap- 100% OSP * compatible BMA TOOLING PNEUMATIC CRIMPING TOOL plications. CABLE GUIDES PART Cable NUMBER 085 R 282 710 .141 R 282 711 Guides and positioners, as shown below, are meant to keep cable and connector respectively in posi- tion while crimping. CONNECTORS PART .085 -144" NUMBER R 128 052 901 R 128 055 901 R 282 708 R 128 302 901 R 128 305 901 R 282 707 010 R 128 292 901 R 128 294 901 R 128 295 901 R 128 296 901 R 282 707 POSITIONERS Ed RADIALL The Quality Connection - IH 33 -BMA 100% OSP * compatible TOOLING STRIP TOOL PART Cable NUMBER 085 R 282 051 141" R 282 053 This easy to use tool removes the cables outer conductor and dielec- tric leaving the center conductor stripped to the proper length. It is supplied with a removal blade which can be ordered separately when- ever required. Please specify P/N R 282 055 when ordering the replace- ment blade. SHARPENING TOOL - GAUGE PART Cable NUMBER .085 " R 282 062 141 R 282 066 Specially designed for sharpening the end of the cable's center con- ductor, this sharpening tool-gauge is supplied with a removable blade whenever required. Please specify P/N R 282 056 when ordering the replacement blade. MOUNTING FIXTURE PART NUMBER R 282 740 This tool allows the cable to be held in a butt position in the con- nector while soldering. EJ RADIALL | The Quality Connection