Compact Circuit Protector (CCP) UL Class CC, Midget and IEC 10x38 fuses Specifications: The revolutionary Cooper Bussmann CCP is 1/3 the footprint of a molded case circuit breaker. The level of protection provided by the CCP is up to three times the Short-Circuit Current Rating (SCCR) at full voltage than a molded case circuit breaker while providing a disconnecting means. Product Features and Benefits * Extremely compact design at 17.5mm wide per pole * High Short-Circuit Current Ratings up to 200kA (UL) and 120kA (IEC) * Disconnect rated to provide means for load isolation * Full voltage rated up to 600Vac or 80Vdc * Class CC version is UL 98 Listed and horsepower rated, and suitable for branch circuit disconnect and branch circuit protection * IEC 10x38 version complies with IEC 60947-3 and suitable for branch circuit disconnect and branch circuit protection * Suitable for global installations, the units comply with UL, cULus, and IEC standards accepting UL Class CC, Midget or IEC aM and gG/gL fuses * Open Fuse Indication - Local fuse indication lights* are standard. - Optional wired remote open fuse indication can be utilized to signal a PLC and open a contactor to de-energize all phases, if required. * IP20 finger-safe with 10AWG (6mm2) or larger wire * Built-in switch interlock capability prohibits removing the fuse under load * Padlockable handle for lockout/tagout procedures * Available in 1-, 2- and 3-pole versions * Spade terminals, rated up to 30A, installed on the line side of the disconnect, make it easy to add NEC(R) 240.21 compliant taps for loads up to 80% of the spade terminal amp rating for devices that need to remain energized when the disconnect is in the OFF position *Circuit must be closed with 90Vac/115Vdc minimum for indication light to illuminate 1212 BU-SB101428 Form No.CCP * Box lug and spade terminal suitable for line, load or accessory connection * Box Lug Connection: - 18-6 AWG (1 to 16mm2) single or dual rated, solid or stranded - 75C or higher - Cu only - 4 AWG (25mm2) single - 75C or higher - Cu only * Spade Terminal Connection: - Max. 30A with insulated flanged spade terminal wire size #12 - #10 AWG for stud size #8 * Torque: - 18-10 AWG 20 Lb-In (1-6mm2/3.4N*m) - 8-4 AWG 35 Lb-In (10-25mm2/5.8N*m) * Lockout/tagout: 4mm shank lock or standard pin-out devices * 35mm DIN-Rail mount * Dimensionally compliant to DIN 43880 * Local indication minimum operating voltage: - 90Vac for AC version - 12Vdc for DC version Agency Information: UL Class CC fuse version * UL 98 Listed, File E302370, Guide WHTY * cULus to CSA Standard 22.2 No. 4-04, File 302370, Guide WHTY7 * CE Compliant UL Midget fuse version * UL 508 Listed * cULus Certified 22.2 No. 14-05 * CE Compliant 10X38 IEC Class aM and gG/gL fuse version * IEC 60947-3 AC23A * IEC 60947-3 DC23A * CE Compliant Shipping Weight: * 2.84 lbs (1.29kg) per carton Carton Quantity: * 12 Poles Environmental Data * Storage and operating temperature: -20C to 75C** * Flammability rating: UL 94V0 ** For fuse performance under or above 25C, consult fuse performance derating charts in the Cooper Bussmann publication titled Selecting Protective Devices (SPD) reorder #3002. Page 1 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) TM UL Class CC, Midget and IEC 10x38 fuses Lockout Provision Disconnect Switch Fuse Holder Compartment Knob Circuit Marking Area Open Fuse Indication Light Technical Ratings Catalog Number CCP-1-30CC Amp Poles Rating 1 Voltage Rating 30 600Vac Spade Connection Box Lug Connection Fuse Type Max. Fuse Ampacity Class CC 30A SCCR 200kA CCP-2-30CC 2 30 600Vac Class CC 30A 200kA CCP-3-30CC 3 30 600Vac Class CC 30A 200kA CCP-1-30M 1 30 240Vac* UL UL Midget 30A CCP-2-30M 2 30 CCP-3-30M 3 30 CCP-1-DCC 1 30 CCP-1-DCM 1 30 400Vac* IEC 10x38 IEC 32A aM, 25A gG 400Vac* IEC 10x38 IEC 32A aM, 25A gG 400Vac* IEC 10x38 IEC Class CC (DC rated) 32A aM, 25A gG 10x38 IEC 32A aM, 25A gG 240Vac* UL 240Vac* UL 80Vdc* 80Vdc* UL Midget UL Midget UL Midget *Rating may be lower depending on installed fuse. Refer to fuse data sheet. Recommended UL Fuse Types Class CC LP-CC KTK-R FNQ-R 1212 AC Voltage Midget KTK FNM FNQ Class CC LP-CC 30A 30A 30A 30A DC Voltage Midget KLM BAF BU-SB101428 Form No.CCP Page 2 of 12 Agency Approvals UL 98 Listed cULus 22.2 No. 4-04 UL 98 Listed cULus 22.2 No. 4-04 UL98 Listed cULus 22.2 No. 4-04 UL 508 Listed cULus 22.2 No. 14-05 120kA* IEC 60947-3 AC23A UL 508 Listed 10kA* cULus 22.2 No. 14-05 120kA* IEC 60947-3 AC23A UL 508 Listed 10kA* cULus 22.2 No. 14-05 120kA* IEC 60947-3 AC23A UL 98 Listed 20kA* CSA 22.2 No. 4-04 UL 508 Listed 10kA* cULus 22.2 No. 14-05 IEC 60947-3 DC23A 10kA* Hp ratings 0.5Hp@120V 2.0Hp@240V 3Hp@240V 5Hp@480V 7.5Hp@600V -- -- -- -- -- Recommended IEC Fuse Types 10x38 IEC Part Number IEC Family Class C10G gG/gL C10M aM Data Sheet 1157 Compact Circuit Protector (CCP) TM UL Class CC, Midget and IEC 10x38 fuses Motor Sizing Chart Note: NEMA motors only (no IEC or Design B Energy Efficient). Minimum size if no more than 1 start/hour. Code max if low to moderate reverse/jog/plug applications. Heavy start permitted only if Code Max does not allow motor start-up. For high reverse/jog/plug applications or larger horsepower motors, Class J fuses are recommended. See CCP with CUBEFuse. 1212 BU-SB101428 Form No.CCP Page 3 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) TM CUBEFuse Specifications: The revolutionary Cooper Bussmann CCP is 1/3 the footprint of a circuit breaker. The level of protection provided by the CCP is up to three times the Short-Circuit Current Rating (SCCR) at full voltage than a molded case circuit breaker while providing disconnecting means. Product Features and Benefits * Uses Class CF finger-safe time-delay or fast-acting CUBEFuse with Class J electrical performance*. * Extremely compact design at 25.4mm (1 inch) wide per pole * High Short-Circuit Current Ratings at 200kA * Disconnect rated to provide means for load isolation * Full voltage rated at 600Vac for 30A, 60A and 100A versions * Consult factory for DC ratings * UL 98 Listed and suitable for branch circuit disconnect and branch circuit protection * 1-, 2- and 3-pole versions are horsepower rated * Complies with UL and CSA * Open Fuse Indication: - Local fuse indication lights** are standard - Optional wired remote open fuse indication can be utilized to signal a PLC and open a contactor to de-energize all phases, if required * Additional open fuse indication can be provided by the time-delay CUBEFuse * IP20 finger-safe construction with 10 AWG (6mm2) wire or larger * Built-in switch interlock capability prohibits removing the fuse under load * Padlockable handle for lockout/tagout procedures * Spade terminals, rated up to 30A, installed on the line side of the disconnect, make it easy to add NEC(R) 240.21 compliant taps for loads up to 80% of the spade terminal amp rating for devices that need to remain energized when the disconnect is in the OFF position *See data sheet 9000 for CUBEFuse specifications **Circuit must be closed with minimum 90Vac/115Vdc for indication light to illuminate ***For fuse performance under or above 25C, consult fuse performance derating charts in the Cooper Bussmann publication "Selecting Protective Devices" (SPD) reorder #3002. 1212 BU-SB101428 Form No.CCP * Box Lug and Spade Terminal suitable for line, load or accessory connection * Box Lug Connection: 30-60A: -18-6 AWG (1 to 16mm2) single or dual rated, solid or stranded - 75C or higher - Cu only - 4 AWG (25mm2) single - 75C or higher - Cu only 100A: - 18-1AWG (1-45mm2) single or dual rated, solid or stranded - 75C or higher - Cu only - 6AWG (16mm2) single - 75C or higher - Cu only * Spade Terminal Connection: Max. 30A with insulated flanged spade terminal wire size #12 - #10 AWG for stud size #8 * Torque: 30-60A: - 18-10 AWG 20 Lb-In (1-6mm2/3.4N*m) - 8-4 AWG 35 Lb-In (10-25mm2/5.8N*m) 100A: - 18-10AWG 25 Lb-In (1-6mm2/2.82N*m - 8-1AWG 40 LB-In (10-45mm2/4.52N*m) - 6AWG 45Lb-In (16mm2/5.08N*m) * Lockout/tagout: 4mm shank lock * 35mm DIN-Rrail mount * Local indication minimum operating voltage: - 90Vac/115Vdc Agency Information: * UL 98 Listed, File E302370, Guide WHTY * cULus to CSA Standard 22.2 No. 4-04, File 302370, Guide WHTY7 * CE Compliant Shipping Weight: * 2.03 lbs (0.92kg) per carton Carton Quantity: * 6 Poles Environmental Data: * Storage and operating temperature: -20C to 75C*** * Flammability rating: UL 94V0 Page 4 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) TM CUBEFuse Disconnect Switch Lockout Provision Fuse Holder Spade Connection Circuit Marking Area Box Lug Connection Technical Ratings CCP Part Numbers Poles CCP-1-30CF CCP-2-30CF 1 2 CCP-3-30CF 3 CCP-1-60CF CCP-2-60CF 1 2 CCP-3-60CF 3 CCP-1-100CF CCP-2-100CF 1 2 CCP-3-100CF 3 Voltage Rating Time-Delay Non-Indicating CUBEFuseTM (Class J performance) Time-Delay Indicating* Fast-Acting Non-Indicating Max. Fuse** Ampacity 600Vac TCF1RN - TCF30RN TCF6 - TCF30 FCF1RN - FCF30RN 30A 200kA 600Vac TCF35RN - TCF60RN TCF35 - TCF60 FCF35RN - FCF60RN 60A 200kA 600Vac TCF70RN - TCF100RN TCF70 - TCF100 FCF70RN - FCF100RN 100A 200kA *1A and 3A indicating CUBEFuse not available. Correct fit with CCPB disconnect requires indicating CUBEFuse with date code R38 or later. **Any fuse with an amp rating less than or equal to the max fuse rating may be used.Example: TCF15 maybe used with CCPB-1-20CF. ***Do not use UPS/Critical Application fast-acting CF with motors. 1212 SCCR BU-SB101428 Form No.CCP Page 5 of 12 Data Sheet 1157 Hp Ratings*** 1.5Hp@120V 3Hp@240V 5Hp@240V 15Hp@480V 10Hp@600V 3.0Hp@120V 7.5Hp@240V 7.5Hp@240V 20Hp@480V 15Hp@600V 5.0Hp@120V 10Hp@240V 20Hp@240V 50Hp@480V 40Hp@600V Compact Circuit Protector (CCP) TM CUBEFuse CUBEFuse Motor Sizing Table Voltage 115Vac, 1-Phase 230Vac, 1-Phase 200Vac, 3-Phase 208Vac, 3-Phase 1212 Motor Size (Hp) 0.167 0.25 0.333 0.5 0.75 1 1.5 2 3 5** 0.167 0.25 0.333 0.5 0.75 1 1.5 2 3 5 7.5 10** 0.5 0.75 1 1.5 2 3 5 7.5 20** 0.5 0.75 1 1.5 2 3 5 7.5 20** Motor* FLA (Amps) 4.4 5.8 7.2 9.8 13.8 16 20 24 34 56 2.2 2.9 3.6 4.9 6.9 8 10 12 17 28 40 50 2.5 3.7 4.8 6.9 7.8 11 17.5 25.3 62.1 2.4 3.5 4.6 6.6 7.5 10.6 16.7 24.2 59.4 BU-SB101428 Low-Peak CUBEFuse Time-Delay (Amp Rating) Optimal Code Heavy Protection Max Start 10 10 10 10 15 15 15 15 15 15 20 20 25 25 30 25 30 35 30 35 45 40 45 50 50 60 N/A 90 100 N/A 6 6 6 6 6 6 6 10 10 10 10 10 15 15 15 15 15 17.5 15 20 20 20 25 25 25 30 35 45 50 60 60 N/A N/A 80 90 N/A 6 6 6 6 10 10 10 10 10 15 15 15 15 15 17.5 17.5 20 20 30 35 35 40 45 50 100 N/A N/A 6 6 6 6 10 10 10 10 10 10 15 15 15 15 15 17.5 20 20 25 30 35 40 45 50 90 N/A N/A Form No.CCP Voltage 230Vac, 3-Phase 460Vac, 3-Phase 575Vac, 3-Phase Motor Size (Hp) 0.5 0.75 1 1.5 2 3 5 7.5 20** 0.5 0.75 1 1.5 2 3 5 7.5 10 15 20 50** 0.5 0.75 1 1.5 2 3 5 7.5 10 40** Motor1 FLA (Amps) 2.2 3.2 4.2 6 6.8 9.6 15.2 22 54 1.1 1.6 2.1 3 3.4 4.8 7.6 11 14 21 27 65 0.9 1.3 1.7 2.4 2.7 3.9 6.1 9 11 41 Low-Peak CUBEFuse Time-Delay (Amp Rating) Optimal Code Heavy Protection Max Start 6 6 6 6 6 6 10 10 10 10 15 15 15 15 15 15 20 20 25 30 30 35 40 45 90 100 N/A 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 10 10 10 15 15 15 17.5 20 20 25 25 30 35 40 45 40 50 60 100 N/A N/A 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 10 10 10 15 15 15 20 20 17.5 20 20 70 80 80 Note: Use Code Max column for low to moderate reverse/jog/plug applications. Heavy Start permitted only if Code Max does not allow motor start-up. *Based on motor FLA from NEC(R) tables 430.248 and 430.250. **Max. Hp rating for the CCPB 100 Amp device at specified voltage. Page 6 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) Accessories TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse Recommended Lockout Devices CCP Version Bradly Pin-Out P/N Class CC, Midget, IEC 10x38 90844 CUBEFuse N/A Ideal P/N 44-779 N/A Generic Brand N/A 4mm Shank Lock Accessories for use with Class CC, Midget, IEC 10x38 and CUBEFuse CCP Catalog Number CCP-AUX* CCP-PLC-IND* CCPHM-RXX** CCPHM-FXX** Description Auxiliary Contacts NO+NC for Switch Status up to 60A Wired Remote Fuse Indication for PLC Applications up to 60A Rotary Handle Mechanism Flex Shaft Handle Mechanism Configuration Signal Output Minimum Circuit Voltage 1 per CCP 5A/240Vac - 1 per CCP 24Vdc 100Vac 3-Pole CCP 3-Pole CCP - - - - *Cannot be used with rotary or flange handle mechanism. (CLPHM-_XX) **Refer to Product Profile #3178. CCP-AUX 1212 CCP-PLC-IND (Includes spade terminals) BU-SB101428 Form No.CCP CCPHM-RXX Page 7 of 12 Agency Approvals UL 98 Recognized and cURus 22.2 No. 4-04, IEC 60947-5-1 AC15 UL 98 Recognized and cURus 22.2 No. 4-04 UL 98 Recognized UL 98 Recognized CCPHM-FXX Data Sheet 1157 Auxiliary Contact TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse CCP-AUX installed on a CCP-3-xx Description NO+NC contact output to indicate the status of the switching mechanism on the CCP Specifications: * Rated Ampacity: 5A * Rated Voltage: 240Vac * NC/NO contacts are closed/open when the CCP switch is in the "ON" position (closed) * Flammability Rating: UL 94V0 * For use with up to and including 100A CCP Agency Information: * UL 98 File E155130, Guide WHTY2 * cULus to CSA Standard 22.2 No. 4-04 * IEC 60947-5-1 Installation Technique: * Mounts on the right side of the CCP, and mechanically interlocks with the CCP switch handle with hardware provided. Cannot be used with rotary or flange handle mechanism. IP20 Rating: Yes Environmental Data: * Storage and Operating Temperature: -20C to 75C Catalog Numbers: * 1-60A: CCP-AUX * 70-100A: CCP-AUX-100 Wiring: * 20-16 AWG (1 to 2.5mm2) wire * Torque 5 Lb-In (0.68N*m) * For use with only 75C Cu wire Packaging: * The CCP-AUX is packaged individually * A single unit is capable of mounting to a 1-, 2-, or 3-pole CCP De-energize all circuits before installing or removing any CCP-AUX devices and follow all prescribed safety procedures. 1212 BU-SB101428 Form No.CCP Page 8 of 12 Data Sheet 1157 Remote Fuse Monitoring Accessory TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse CCP-PLC-IND installed on a CCP-3-xx 24V PWR GND SIG Description A resetable three-phase remote fuse monitor that integrates with a Programmable Logic Controller (PLC) or other monitoring and control equipment Specifications: Minimum Circuit Voltage: * Minimum circuit voltage required across the CCP is 100Vac for the remote indication device to operate Installation Technique: * Mounts on the left side of the CCP and mechanically interlocks with the CCP switch handle with hardware provided. Cannot be used with rotary or flange handle mechanism. * Power Input: 24Vdc, 8A * Output Signals: Digital 0Vdc (Low), 24Vdc (High) - 0Vdc Low - Fuse is good - 24Vdc High - Fuse has opened When the fuse opens, the output signal is sent high and will remain high until the unit is reset * Rated Impulse Voltage: 8kV * Local Indication: Two distinct LEDs indicate unit power (green) and open fuse (red). Open fuse LED is resetable upon the replacement of the fuse and the actuation of the reset switch * Flammability Rating: UL 94V0 * For use with up to and including 100A CCP Agency Information: Emissions and Immunity Testing: Catalog Numbers: Wiring: * For power, signal and ground connections use 22-24AWG (0.25mm2) 300V rated wire * Electrostatic Discharge IEC 61000-4-2 * Electrical Fast Transient/Burst IEC 6100-4-4 * Surge Immunity IEC61000-4-5 Packaging: IP20 Rating: Yes Environmental Data: Storage and Operating Temperature: -20C to 75C * UL 98 File E155130, Guide WHTY2 * cULus to CSA Standard 22.2 No. 4-04 PLC Programming: * The CCP-PLC-IND signal line is designed to provide a digital input to a PLC I/O card. In this case, a Programmable Logic Control program must be written to properly interpret the input signal to the PLC. The PLC program should check for consecutive high signals before taking action on a critical process. * 1-60A: CCP-PLC-IND * 70-100A: CCP-PLC-100 * The CCP-PLC-IND is packaged individually * A single unit monitors up to three phases. Package includes 0.110" (2.8mm) quick connects for power, signal and ground connections De-energize all circuits before installing or removing any CCP-PLC-IND devices and follow all prescribed safety procedures. 1212 BU-SB101428 Form No.CCP Page 9 of 12 Data Sheet 1157 Remote Fuse Monitoring Accessory - CCP-PLC-IND TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse Connect leads from CCP-PLC-IND to the terminals as shown. There is a dedicated terminal on the CCP to accept the spade connectors from the CCP-PLC-IND. NOTE: When monitoring a 1-pole or 2-pole CCP, trim unused leads. Connection from CCP-PLC-IND to CCP Circuit Monitoring Leads from PLC or Remote Monitoring Device. Circuit Monitoring Leads from CCP-PLC-IND to CCP (100Vac - 600Vac) Connections for CCP-PLC-IND from a CCP-3 to a remote monitoring device 1212 BU-SB101428 Form No.CCP Page 10 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse Dimensions - in (mm) CCP for Class CC, Midget and IEC 10x38 1.8 (45) 3.1 (79.8) 1.9 (49.2) 0.7 (17.5) 3.7 (92.7) 1.4 (35) 2.1 (52.5) CCP with CUBEFuse - 30 - 60A CCP with CUBEFuse - 100A 91.19 [3.590] 80.29 [3.161] 67.74 [2.667] 56.62 [2.229] 74.09 [2.917] 147.05 [5.790] 25.15 0.38 [0.990 0.015] 1212 BU-SB101428 Form No.CCP Page 11 of 12 Data Sheet 1157 Compact Circuit Protector (CCP) TM UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse CCP-AUX - 30 - 60A 15.88 0.25 [0.625 0.010] 8.75 0.25 [0.344 0.010] 1.8 (45) 82.64 0.38 [3.254 0.015] 34 NO 33 NO strip 1.9 (49.2) 56.61 [2.229] 2.6 (66.6) 3.7 (92.7) 42 NC 41 NC 92.71 [3.650] 0.3 (8.7) 4.83 [0.190] 13.88 0.38 [0.546 0.015] CCP-PLC-IND - 30 - 60A SIG GND +24vDC +24vDC STATUS ON RESET 1.8 45 1.9 (49.2) 6T3 5L3 4T2 3L2 2T1 1L1 2.6 (66.6) 3.7 (92.7) 0.3 (8.7) CCP-PLC-IND - 100A 74.09 [2.917] 16.14 0.38 [0.635 0.015] 81.33 [3.202] 56.62 [2.229] 82.66 [3.254] 14.14 0.38 [0.635 0.015] 81.79 [3.220] 92.96 [3.660] The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. (c) 2012 Cooper Bussmann w w w. c o o p e r b u s s m a n n . c o m 1112 BU-SB101428 Form No.CCP Page 12 of 12 Data Sheet 1157 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Cooper Bussmann: CCP-1-60CF CCP-2-60CF CCP-2-100CF CCP-3-60CF CCP-1-30CF CCP-2-30CF CCP-3-30CF CCP-1-100CF