18
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Power Contacts
Type I, Crimp, Snap-In
Material
Contact Body—Bronze
Retention Spring—Beryllium copper
Finish
Contact Body—.000030 [0.00076]
gold over .000050 [0.00127] nickel.
Gold thickness controlled on socket O.D.
Retention Spring—Nickel plated
Related Product Data
Application Tooling—Pages 29, 30
Technical Documents
108-10108 Product Specification
114-10037 Application Specification
Pin
Pin
Socket
Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡
Tooling Part No.
Wire Size Loose Piece Dies for
Range Contact No. Pneumatic Hand
AWG [mm2] Pin Socket Tool*Tool
18-16 0.8-1.4 202421-1 202418-1 90122 90121
14-12 2-3 202422-1 202417-1 90122 90121
* Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power
Unit Part No. 189722-2.Both units require “C” Head Die Set Adapter
Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet)
or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more
information on the 626 Pneumatic Tool System.
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216)
Note: All part numbers are RoHS compliant.
.953
[24.21]
Ref. .663
[16.84] Max. .449
[11.40]
.150
[3.81] Dia.
.150
[3.81] Dia.
.843
[21.41] Ref.
.560
[14.25] Max.
.222
[5.64] Dia. Max.
Accommodates
.094±.001
[2.39±.025]
Dia. Pin
.222
[5.64] Dia. Max.
.094±.001
[2.39±.025]Dia.
Socket
19
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Note: All part numbers are RoHS compliant.
Power Contacts—High Current Upgrade (Continued)
Extraction Tool Part No. 305183
Current-Carrying Capacity. The
graph shows current-carrying capacity
versus temperature rise for a fully ener-
gized 6 position Metrimate Square Grid
plug P/N 207152-1 and receptacle P/N
207153-1. These initial representative
amperage ratings were conducted with
14 AWG wires that were 2 feet long.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
R
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
Current Rating for
30°C Temperature Rise
100% Energized
6Circuit Metrimate
Connector (Wire-to-Wire)
4Pos. CPC Posted Square Flange Receptacle
Part No. 796764-1
Mates with CPC Plug (Part No. 206060-1) with either
Type II or High Current Socket contact
TEMPERATURE RISE VS. CURRENT
CURRENT (AMPS)
CRIMPED CONTACTS
TEMPERATURE RISE
(DEGREES C)
0
10
20
30
40
0 10 20 30
Plug (for Sockets) Receptacle (for Pins)
Standard
Type II Socket
Standard
Type III+ Socket
Standard
Type II Pin
Standard
Type III+ Pin
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Wire Size High Current Size 16
AWG Socket Part No.
Loose Piece Tape
14 193846-1 193846-2
18-16 796966-1 796966-2
Wire Size High Current Size 16
AWG Pin Part No.
Loose Piece Tape
14 193844-1 193844-2
18-16 796964-1 796964-2
Type II and Type III+,
Size 16
The features of the High Current Size 16
contact have been designed to fit into the
existing AMP Multimate Connectors such
as CPC (Circular Plastic Connector),
CMC (Circular Metal Connector),
GSeries, M Series, Econoseal Metrimate
Square Grid and Drawer Connector hous-
ings. An initial T-Rise test in free air has
shown a 23 amp capability with a 30°C
T-Rise. The contact may be crimped onto
14 AWG wire with a Tyco Electronics
hand tool P/N 601967-1. Use turret
TH502 (1-601967-6) for the pin and tur-
ret TH501 (1-601967-5) for the socket.
Material
Pin Body— Leaded Brass;
Copper Alloy (Board Mount)
Socket Body— Copper Alloy
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish
Body— Silver
Louvertac Band— Gold
20
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Power Contacts (Continued)
.125 POWERBAND Contacts
Pin Diameter—.125 [3.175]
Test Current—50 Amperes‡
Material and Finish
Contact —Copper
Spring —Beryllium copper
Plating Code
A. 0.00508 [.000200] min. silver on
contact area, 0.00127 [.000050] min. on
remainder, all over 0.00127 [.000050]
min. nickel underplate
B. 0.00076 [.000030] min. gold on
contact area, gold flash on remainder, all
over 0.00127 [.000050] min. nickel
underplate
Related Product Data
Application Tooling—Pages 29, 30
Technical Document—Page 4
Extraction Tool
Part No. 318813-1
(Instruction Sheet 408-4374)
.125 POWERBAND Pin Contact .125 POWERBAND Socket Contact
1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 3.
Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are notintermateable.
*Atypical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2,hand actuated or 189722-2,foot actuated), an adapter
holder (Part No. 356304-1,with ratchet), and “C” Head adapter Part No. 318161-1.
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.
Note: All part numbers are RoHS compliant.
.125 POWERBAND Metrimate Drawer Connectors
No. of Housing Part No.
Pos. Plug Receptacle
8 213886-1** 213500-3**
Color: blue
**For use with .125 POWERBAND contacts (Extended Pin Length),
listed above.
Note: All part numbers are RoHS compliant.
3.18
[.125]
Dia.
10.16
[.400]
Standard
Extended
12.32
[.485]
5.23
[.206] Dia.
5.23
[.206]
Dia.
Contact
Strip
Serrations
Contact Part No. Tooling Part No.**
Heavy Duty Miniature (HDM) Die Sets for
Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
AWG/mm2Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool
Base Part No. 354500) System*
A Standard 213845-1 213847-1 213845-3 213847-3
14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1
2-3 A Extended1213845-5 — 213845-7 —
B Extended1213845-6 — 213845-8 —
A Standard 213841-1 213843-1 213841-3 213843-3
10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG)
5-8 A Extended1213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG)
B Extended1213841-6 — 213841-8 —
21
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Standard, Size 8,
4/8 Indent Crimp
Material
Contact Body—Copper alloy
Retention Clip—Phosphor bronze
Finish
Contact Body—.000050 [0.00127]
gold over .000050 [0.00127] nickel
Retention Spring—Nickel plated
Related Product Data
Technical Documents
108-10045 Product Specification
114-10014 Application Specification
Pin
Pin
Socket
Socket
Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡
Wire Range Contacts Crimping Tools
AWG [mm2]Pin Socket Tool No. Positioner
18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867
(S) 608668-2
14-12 2-3 213662-1 212008-1 608651-1 (P) SP867
(S) 608651-2
10 5 213740-1 213737-1 608651-1 (P) 608651-3
(S) 608651-2
88 213552-2 213750-1 608651-1 (P) 608651-3
(S) 608651-2
.910
[23.11]
.890
[22.61]
.206
[5.23] Dia.
.206
[5.23] Dia.
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
Note: All part numbers are RoHS compliant.
Power Contacts (Continued)
Note: Standard Size 8, High
Current Upgrade Size 8 and
.125 POWERBAND contacts
are not intermateable.
22
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Power Contacts—High Current Upgrade
(Continued)
Receptacle
Plug
Metrimate Drawer
Connector, Size 8
The Louvertac bands have the versatility
of being designed into contact dimen-
sions used in existing Tyco Electronics
connectors.
Metrimate High Current contacts
have been designed to fit into the exist-
ing Drawer Connector housings. A fully
energized 8 position connector with
8gage wires can handle 30 amps per
line with a 30°C T-rise on either the
cable-to-cable or cable-to-board.
Cable-to-Cable
Material
Contact Body— Copper Alloys
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish— Gold
Product Specification
108-1449 Metrimate Pin and Socket
with Louvertac High Current Contact
Connector Voltage Rating—
600 VAC
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
R
R
Cable-to-Board
Material
Contact Body— Copper Alloys
Louvertac Band— Beryllium Copper
Retention Spring—Stainless Steel
Finish— Gold
Atypical application would have solder
tail pins mounted into the receptacle and
crimp sockets mounted into the plug.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR7189A
R
R
Cable Sockets
Plug
Receptacle
.50
[12.7]
.12 Diameter
Solder Tail Pins
Part No. 193814-1
Drawer Connector Housings
Size Housing Part Numbers
Configuration Plug Receptacle
8Positions 213499-1 213500-1
(8 Size 8 Cavities)
15 Positions 213426-1 213427-1
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1
Note: All part numbers are RoHS compliant.
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82045.
Standard
Size 8 Socket
Standard
Size 8 Pin
High Current
Size 8 Socket
High Current
Size 8 Pin
High Current Contacts
Wire Size Contact Part Numbers Crimp Tools
AWG Pin Socket
8 193457-1 193458-1 Daniels†
10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1
12-14 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
†Daniels Manufacturing Corp., Orlando, FL
Note: All part numbers are RoHS compliant.
23
Power Contacts (Continued)
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Type XII, Precision Formed,
Crimp, Snap-In
Material
Copper
Finish
A—Tin-lead
B—.000030 [0.00076] selective gold
over .000030 [0.00076] nickel
C—.000100 [0.00254] silver plated
contacts with lubricant added
Test Current Rating
Silver or Gold—35 amperes ‡
Tin Lead—15 amperes ‡
‡Single contact, free-air test current;
not to be construed as contact
rating current. Use only for testing.
Refer to contact current carrying
capability information, page 3.
Related Product Data
Application Tooling—Pages 29, 30
Technical Documents—Page 4
Male
Female
Female
Male
Strip Form Contact Part Nos. Loose Piece Tooling**
Wire Size Ins. Heavy Duty Contact Heavy Duty Die Set for
Range1Dia. Contact Standard*** Miniature*** Part Nos. Miniature Hand Tool 69710-1
Range Finish Applicator or 626 Pneumatic
AWG mm2Male Female Male Female Male Female Tool System
66255-1t66740-7t66255-5t1-66740-2t66261-1t66740-8t
A266256-12t—266256-52t—266262-12t—
16 1.25-1.4 .135-.160 66255-2t66740-5t66255-6t1-66740-1t66261-2t66740-6t90145-23,7t
and and 3.43-4.06 B266256-22t—266256-42t—266262-22t—567455-□***tand
14-12 2-3
66255-7t66740-1t66255-8t1-66740-9t66261-4t66740-2t
90145-14,7t
5C5266256-62t—266256-72t—266262-42t—
66253-1t66741-7t66253-5t1-66741-2t66259-1t66741-8t
A266254-12t———
266260-12t—
.190-.220 66253-2t66741-5t66253-6t1-66741-1t66259-2t66741-6t
10 5-6 4.83-5.59 B266254-22t— 66254-5t—266260-22t—567021-□***t90140-17t
66253-4t66741-1t66253-8t1-66741-9t66259-4t66741-2t
5C5266254-42t———
266260-42t—
1Wire strip length—.281 [7.14].
2Ground contact.
3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2]wire.
4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2]wire.
5Recommended for high current/vibration applications where fretting corrosion is a problem.
7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit
Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
Extraction Tool Part No. 91019-3
**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.
***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.
Note: All part numbers are RoHS compliant except: tIndicates non-RoHS compliant.
.615
[15.62]
.637
[16.18] .185
[4.7]
.085
[2.16] .200
[5.08] Min.
.230
[5.84] Max.
.230
[5.84] Max.
.230
[5.84] Max.
.978
[24.84]Ref.
1.500
[38.1] Ref.
1.267
[32.18] Ref.
.287±.006
[7.29±0.152]
.287
[7.29]
.230
[5.84] Max.
.015
[0.38] Cutoff
(Loose Piece Only)
.027
[0.686] Ref.
.027
[0.686]
Ref.
Extraction Tool Part No. 91019-3
23
24
Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support
Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
AMP Precision Pin and Socket Contacts
Note: All part numbers are RoHS compliant.
Power Contacts—High Current Upgrade
(Continued)
Type XII, Screw Machined
The features of the High Current Type XII
contact have been designed to fit into
the existing AMP Multimate Connectors
such as CPC (Circular Plastic
Connector), CMC (Circular Metal
Connector), G Series, and M Series
housings. An initial T-Rise test in free
air has shown a 60 amp capability with
a30°C T-Rise with 8 gage wires. The
contact may be crimped onto 8 AWG
wire with a Daniels Hand Tool M310 or
AMP P/N 356114-1 and Positioner
TP1068S or AMP P/N 356119-1.
Cable-to-Cable
Material
Body— Copper Alloy
Louvertac Band— Beryllium Copper
Retention Spring— Stainless Steel
Finish
Body— Silver
Louvertac Band— Gold
Standard
Type XII Pin
High Current
Type XII Pin
Part No. 193991-4
Type XII Ground Pin
Part No. 193991-3*
Standard
Type XII Socket
High Current
Type XII Socket
Part No. 193990-2
Plug
(For Sockets) Square Flange Receptacle
(For Pins)
Extraction Tool Part No. 224155-1
Current-Carrying Capacity. The graph
shows current-carrying capacity versus
temperature rise for a fully energized
3position CPC plug P/N 206037-2 and
receptacle P/N 206036-2. These initial
representative amperage ratings were
conducted with 8 AWG wires that were
3feet long.
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
R
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on LGH connectors is available in Catalog 82024.
Current Rating for 30°C Temperature Rise 100% Energized
3Circuit Connector (Wire-to-Wire)
TEMPERATURE RISE VS CURRENT
CURRENT IN AMPS
TEMPERATURE RISE (DEGREES C)
0
10
20
30
40
50
0 10 20 30 40 50 60 70
*Not recommended for
CPC connectors.
53 A
