PM25RL1A120 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com P A E Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts TERMINAL CODE D F IntellimodTM L1-Series G 1 VUPC 2 UFO 3 UP H J J J K 4 VUP1 K 5 VVPC K F K 6 VFO 7 VP 8 VVP1 L 9 VWPC M Y 10 WFO N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P 14 VN1 W 15 Br V B U V 16 UN W N 18 WN 19 FO L R 17 VN S Q U AG (2 PLACES) U U AC (2 PLACES) AB (6 PLACES) AF AD AA Z T X C AE W VUPC V U VCC IN FO VCC OT VUP1 1.5k GND GND IN FO SI OUT VCC OT UFO UP 1.5k GND GND IN FO SI OUT OT GND GND FO VCC IN N SI OUT OT GND GND IN FO VCC SI OUT OT GND GND FO VCC IN B SI OUT VCC 1.5k GND GND IN FO SI OUT GND GND 1.5k OT VVPC VFO WP VWP1 VP VVP1 UN VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R 03/10 Rev. 1 Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.47 1.08 0.57 0.43 0.42 1.29 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 12.0 27.5 13.5 11.0 10.75 32.75 Dimensions Inches Millimeters S 0.46 11.75 T 0.86+0.04/0.02 22.0+1.0/-0.5 U 0.91 23.0 V 0.57 14.5 W 1.26 32.0 X 1.24 31.5 Y 0.69 17.5 Z Screw Depth 12 AA 0.51 13.0 AB M5 Metric M5 AC 0.22 Dia. 5.5 Dia. AD 0.28 7.0 AE 0.12 3.0 AF 0.02 Sq. 0.5 Sq. AG 0.10 Dia. 2.5 Dia. Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using Full Gate CSTBTTM IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RL1A120 is a 1200V, 25 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 25 120 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM25RL1A120 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts IC 25 Amperes ICP 50 Amperes PC 128 Watts VCES 1200 Volts IC 25 Amperes ICP 50 Amperes PC 128 Watts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) (Note 1) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) (Note 1) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) (Note 1) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) (Note 1) Diode Forward Current Diode Rated DC Reverse Voltage (TC = 25C) IF 25 Amperes VR(DC) 1200 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C Note 1: TC (under the chip) Measurement Point Y BOTTOM VIEW X Arm Axis 2 UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 27.0 27.0 66.9 66.9 86.5 86.5 39.2 33.2 54.3 60.7 73.9 80.3 20.0 21.8 Y -7.0 -0.2 -7.0 -0.2 -7.0 -0.2 4.0 4.8 4.0 4.8 4.0 4.8 -7.0 5.8 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, -- 1.65 2.15 Volts -- 1.85 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125C Diode Forward Voltage Inductive Load Switching Times VEC -IC = 25A, VCIN = 15V, VD = 15V ton 2.3 3.3 Volts 0.8 2.0 s trr VD = 15V, VCIN = 0 15V -- 0.3 0.8 s tC(on) VCC = 600V, IC = 25A -- 0.4 1.0 s toff Tj = 125C -- 1.2 2.8 s -- 0.4 1.2 s tC(off) Collector-Emitter Cutoff Current -- 0.3 ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA VD = 15V, VCIN = 0V, IC = 25A, -- 1.65 2.15 Volts -- 1.85 2.35 Volts IGBT Brake Sector Collector-Emitter Saturation Voltage VCE(sat) Tj = 25C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125C Forward Voltage VFM IF = 25A -- 2.3 3.3 Volts Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA VD = 15V, VCIN = 15V, VN1-VNC -- 8 16 mA Control Sector Circuit Current ID Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Short Circuit Trip Level SC Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 Tj 125C) Fault Output Current* Fault Output Pulse Width* -- 2 4 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts -- -- Amperes Inverter Part 50 Brake Part 50 -- -- Amperes VD = 15V -- 0.2 -- s OT Trip Level 135 -- -- C OT(hys) Reset Level -- 20 -- C (-20C Tj 125C, VD = 15V) Short Circuit Current Delay Time VD = 15V, VCIN = 15V, VXP1-VXPC toff(SC) UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level 12.0 12.5 13.0 Volts IFO(H) VD = 15V, VCIN = 15V -- -- 0.01 mA IFO(L) VD = 15V, VCIN = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. 03/10 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Thermal Characteristics, Tj = 25C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Per 1 Element) (Note 1) -- -- 0.97* C/Watt Inverter Part Rth(j-c)D FWDi (Per 1 Element) (Note 1) -- -- 1.60* C/Watt Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Note 1) -- -- 0.97* C/Watt Brake Part Rth(j-c)D FWDi (Note 1) -- -- 1.60* C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Contact Thermal Resistance Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals 800 Volts Control Supply Voltage** VD Applied between VUP1-VUPC, 15.0 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, 0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 9.0 Volts PWM Input Frequency fPWM -- 20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal 2.5 s * If you use this value, Rth(f-a) should be measured just under the chips. ** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 4 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 10 5 0 0.5 1.0 1.5 1.0 VD = 15V Tj = 25C Tj = 125C 0.5 0 5 10 15 20 25 30 2.0 1.8 1.6 1.4 1.2 1.0 35 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 0 0.5 1.0 1.5 2.0 2.5 3.0 20 1.0 VCC = 600V VD = 15V INDUCTIVE LOAD 16 REVERSE RECOVERY TIME, trr, (s) VD = 15V Tj = 25C Tj = 125C 101 12 8 4 0 Tj = 25C Tj = 125C 0 5 10 15 20 25 0.8 0.6 0.4 0.2 0 30 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 0 5 10 15 20 25 30 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL - INVERTER PART) 3.5 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 3.0 2.5 2.0 1.5 1.0 0.5 0 5 10 15 20 25 COLLECTOR CURRENT, IC, (AMPERES) 03/10 Rev. 1 30 2.5 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 3.0 2.5 SWITCHING LOSS, Err, (mJ/PULSE) 3.5 0 1.5 IC = 25A Tj = 25C Tj = 25C Tj = 125C 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 102 100 2.0 0 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VD = 17V REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 13 15 0 SWITCHING LOSS, Eon, (mJ/PULSE) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 25 20 2.4 2.5 15 Tj = 25C SWITCHING LOSS, Eoff, (mJ/PULSE) COLLECTOR CURRENT, IC, (AMPERES) 30 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 1.5 1.0 0.5 0 0 5 10 15 20 25 COLLECTOR CURRENT, IC, (AMPERES) 30 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 2.0 1.5 1.0 0.5 0 0 5 10 15 20 25 30 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 100 101 102 100 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-1 100 101 102 100 10-1 100 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY CHARACTERISTICS (N-SIDE - INVERTER PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY CHARACTERISTICS (P-SIDE - INVERTER PART) 35 35 VD = 15V Tj = 25C Tj = 125C 25 20 15 10 25 20 15 10 5 0 102 0 5 SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION CHARACTERISTICS (TYPICAL - INVERTER PART) 16 12 8 UV UVr 100 JUNCTION TEMPERATURE, Tj, (C) 150 SC (SC OF Tj = 25C IS NORMALIZED 1) 2.0 50 20 0 25 SHORT CIRCUIT TRIP LEVEL CHARACTERISTICS (TYPICAL - INVERTER PART) 20 0 15 0 CIRCUIT FREQUENCY, fC, (kHz) COLLECTOR CURRENT, IC, (AMPERES) 4 10 VD = 15V 1.6 1.2 0.8 10 15 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (C) 20 25 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.97C/W (IGBT) Rth(j-c) = 1.60C/W (FWDi) 10-1 0.4 0 -40 -20 5 CIRCUIT FREQUENCY, fC, (kHz) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) 101 VD = 15V Tj = 25C Tj = 125C 30 CIRCUIT CURRENT, ID, (mA) 30 CIRCUIT CURRENT, ID, (mA) 100 10-1 100 SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 102 COLLECTOR CURRENT, IC, (AMPERES) 5 6 101 COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 0 -50 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIME, tc(off), (s) 101 SWITCHING TIME, tc(on), (s) 101 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C SWITCHING TIME, toff, (s) SWITCHING TIME, ton, (s) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 10-2 10-3 10-2 10-1 100 101 TIME, (s) 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM25RL1A120 IntellimodTM L1-Series Three Phase IGBT Inverter + Brake 25 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 25 VD = 17V 13 20 15 10 5 0 0 0.5 1.0 1.5 2.0 1.5 1.0 VD = 15V Tj = 25C Tj = 125C 0.5 0 2.0 2.4 0 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 10 15 20 25 30 35 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.5 15 Tj = 25C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 30 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 2.2 2.0 1.8 1.6 1.4 IC = 75A Tj = 25C Tj = 125C 1.2 1.0 12 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 101 102 100 101 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.97C/W (IGBT) Rth(j-c) = 1.60C/W (FWDi) 10-1 VD = 15V Tj = 25C Tj = 125C 100 0 0.5 1.0 1.5 2.0 2.5 3.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 03/10 Rev. 1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 7